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5

Start-up procedure 

Start-up procedure

 

A) Attaching the wand to the quick-connect
adaptor on the machine

When an extension cord is needed, use wire size 
14 (AWG) for up to 50 feet (15 meters) and size 12 (AWG) 
for 50 to 100 feet (15 to 30 meters). 

Connect the hose to the quick-connect adapter on the 
machine by turning the part on the hose clock-wise and 
making sure that the white dot ends in the locked position. 

B) Filling the tank and purging the line

Fill the reservoir in the back of the machine with SURFOX 
electrolyte solution. The tank holds 1.9 L of SURFOX 
electrolyte solution. Then purge the unit of the testing 

solution. Select the highest level of automatic flow and 

make sure to let liquid flow for 2 minutes. The machine will 

stop after 30 seconds when no current is flowing through. 

This mean you will have to press the ON button on the 
large wand 4 times to complete the purge. 

C) Connecting the air supply

Connect the air supply at the back of the machine. Note 
that the maximum allowed pressure is 150 PSI max., 

80 PSI min. (1000 KPa). If the air supply is not plugged into 
the machine, the machine will still work but there will not be 
any fume elimination. 

D) Plugging in the ground clamp

Plug the ground clamp at the front of the unit. Attach the 
clamp to the work piece being cleaned. The cleaning and 
passivating process will not work if the part is not properly 
grounded. 

E) Plugging in the power cord

When an extension cord is needed, use wire size 14 (AWG) 
for up to 50 feet (15 meters) and size 12 (AWG) for 50 to 
100 feet (15 to 30 meters). 

Tank 

Ground 
clamp 

Air supply 

Summary of Contents for SURFOX 305

Page 1: ...SURFOX 305 User s Guide...

Page 2: ......

Page 3: ...ode 9 E Cleaning and passivating 9 F Neutralizing 9 7 Using the mini wand optional to clean and passivate 10 10 10 10 A Selecting the proper mode B Selecting the proper current type AC or DC on stainl...

Page 4: ...intaining this valuable invest ment With proper care and maintenance your SURFOX equipment will provide years of dependable service To learn more about the other WALTER products visit our website walt...

Page 5: ...ure the switch is in its OFF position before plugging in or when moving the unit to avoid unintentional starting 15 Hold the wand rmly Do not overreach maintain good footing and balance at all times 1...

Page 6: ...recompletelyemptyand all connecting lines disconnected The machine must be carefully packed in a suitable container and properly protected WALTER will not be held responsible for any damages resulting...

Page 7: ...and solution supply lines Connect the hose to the adaptor by rotating the quick connect part of the hose clockwise and making sure the white dot ends in the locked position Accessory Outlet Marking a...

Page 8: ...ing in con ned areas To activate this feature simply connect a compressed air line 150 PSI max 80PSI min to the tting at the back of themachine Thefumeeliminationsystemisautomatically activated when t...

Page 9: ...Level 2 is for MIG welds Level 3 should be used with a lot of electrolyte solution with the air system only For marking or etching select AC for marking and DC for etching Level 1 has the lowest amper...

Page 10: ...akesuretoletliquid owfor2minutes Themachinewill stopafter30secondswhennocurrentis owingthrough This mean you will have to press the ON button on the large wand 4 times to complete the purge C Connecti...

Page 11: ...mode To start the automatic pumping mode press the ON button on the wand Once it is activated it will automatically pump the liquid The quantity of liquid can be selected from less to more E Cleaning...

Page 12: ...the power to the hand wand stops the solution pumpandthefumeeliminationsystem ifconnected from operating Only poweris provided to the mini wand marking wand outlet Be sure work piece is grounded B Sel...

Page 13: ...RFOX T electrolyte cleaning solution 100 ml Part no 54 A 001 6 per package SURFOX G electrolyte cleaning solution 100 ml Part no 54 A 061 6 per package Threaded brush adaptor Part no 54 B 150 1 per pa...

Page 14: ...king useDCandSURFOX Etomakeanetching Onaluminum use AC and SURFOX M ALU to make a black marking and DC and SURFOX E to make an etching On titanium use AC and SURFOX M to do a blue marking INOX STAINLE...

Page 15: ...d be kept moist not dripping 1 After weld cleaning use a clean cloth or paper towel and wipe the affected area in a squeegee action from left to right Then discard the cloth or paper towel You could a...

Page 16: ...rt using a bench grinding wheel or angle grinder Note Be sure to install the O Ring located at the back of the insert whenever they are changed O Ring Worn edges on insert Inserts Tungsten insert 90 N...

Page 17: ...OX N at the end of each working day Cleaning pads are available in three sizes Standard cleaning pad No 54 B 026 Use with insert 54 B 143 Inside corners cleaning pad No 54 B 027 Use with insert 54 B 0...

Page 18: ...aning systems SURFOX G pH NEUTRAL Electrolyte Cleaning Solution Cleans up to 3 5 feet per minute 1 5 L 50 7 oz 54 A 065 STD Pack 1 STD Carton 4 5 L 1 3 gal 54 A 066 STD Pack 1 STD Carton 1 20 L 5 2 ga...

Page 19: ...ing temperature is too high the machine will shut down the corresponding LED on the front panel with light and the unit will restart by itself when the temperature reaches an acceptable level The corr...

Page 20: ...nductivity in the material the SURFOX system cannot work If there are two welds on top of the other the structure of thematerialhasbeenseriouslyaltered Theseareas may not be cleaned The quality of the...

Page 21: ...sorreplacements havebeenmadeorwere attempted by anyone other than WALTER authorized service personnel and does not cover any damage caused by accidents modi cations use of improper accessories abuse o...

Page 22: ...walter com...

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