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6

3

4

The ON button is used to give power to the tungsten tip.  

When the pumping mode is set to manual, press the ON 

button to activate the pump. Press and keep the button 

pressed to get continuous flow of liquid.

However, if the pumping mode is set to automatic, press 

the ON button once to activate the pump. To stop the 

pump, press the OFF button. When finished working 

with the machine (in either mode) make sure to press 

the OFF button.

Once the ON button is pressed, there will be continuous 

power at the tip until the OFF button is pressed.

The SURFOX 104 features a pivoting wand tip (tungsten 

tip). Simply loosen the plastic tightening sleeve and turn the 

tip for hard to reach places, then re-tighten the sleeve (do 

not over-tighten). Do not twist more than 45° either way.

Equipment controls

Control panel

C) Wand control buttons

Tungsten tip

Drip guard

Tightening sleeve

ON OFF

Control panel

A) Main power switch

Turns the main power to the unit ON 
and OFF.

B) Solution pump switch

Manual pumping mode. 

Choose the man-

ual pumping mode to control the amount of 

solution pumping to the tip. Hold the hand 

wand ON button down to pump solution to 

the tip. Release the ON button to stop the 

pumping cycle. Always use enough solution 

to keep the cleaning pad wet. Too little solu-

tion will reduce the cleaning pad life.

Automatic pumping mode. 

To start the 

automatic pumping mode, press the ON 

button on the wand. Once it is activated, 

it will automatically pump the liquid. The 

quantity of liquid can be selected from less 

to more. Pumping will continue in this mode 

until the OFF button is pressed.

C) Indicator light

Hand wand power ON indicator. 

The 

yellow light goes ON when the hand wand 

ON button is pressed and there is power 

to the tip. Power to the tip is OFF when the 

hand wand OFF button is pressed.

D) Accessory outlet

Outlet for optional mini wand or  

marking wand.

 The marking wand is used 

to permanently mark your company name, 

logo, part number or other desired informa-

tion onto stainless steel surfaces. The mini 

wand is used to access hard to reach areas 

for cleaning and passivating, which are too 

small for the hand wand.

A

B

C

D

Summary of Contents for SURFOX 104

Page 1: ...SURFOX website Link to surfox com SURFOX 104 User s guide Manuel de l utilisateur Manual de usuario Manual do Usu rio...

Page 2: ......

Page 3: ...de 8 B Cleaning and passivating 8 C Neutralizing 8 7 Using the mini wand optional to clean and passivate 9 A Manual pumping mode 9 B Cleaning and passivating 9 C Neutralizing 9 D List of supplies and...

Page 4: ...estment With proper care and maintenance your SURFOX equipment will provide years of dependable service To learn more about the other WALTER products visit our website www walter com Operation The SUR...

Page 5: ...e the unit in a dry safe place out of the reach of children and other unqualified persons WALTER weld cleaning machines are produced in accor dance with applicable standards governing the manufac ture...

Page 6: ...nd all connecting lines disconnected The machine must be carefully packed in a suitable container and properly protected WALTER will not be held responsible for any damages resulting from leaked clean...

Page 7: ...Front and back view of the machine ON OFF button Accessory outlet Ground connector Hand wand hose electrical and solution supply lines Control panel Cleaning pad mounting unit SURFOX electrolyte solut...

Page 8: ...n pump switch Manual pumping mode Choose the man ual pumping mode to control the amount of solution pumping to the tip Hold the hand wand ON button down to pump solution to the tip Release the ON butt...

Page 9: ...in the back of the machine with SURFOX electrolyte solution The reservoir holds 1 9 L of SURFOX electrolyte solution Start up procedure Reservoir Ground clamp C Plugging in the power cord When an exte...

Page 10: ...cleaning solution before starting to work If the cleaning pad is too dry it will wear prematurely Start work ing when solution drips from the cleaning pad Do not press hard let the electrochemical pro...

Page 11: ...te cleaning solution using a soft clean cloth 2 Spray SURFOX N on the surface 3 Wipe dry with another soft clean cloth to avoid cross contamination Refer to neutralization procedure in neutralization...

Page 12: ...on resistance of stainless steel is significantly reduced near welds as a result of the heating cycle Visu ally this can be seen as a darkened zone next to the weld When electro chemical cleaning is p...

Page 13: ...aning and neutralization procedure Clean the weld using the SURFOX machine and SURFOX electrolyte solutions Work only 2 feet at a time Note the cleaning pad should be kept moist not dripping 1 After w...

Page 14: ...ble cross section the temperature will be higher at the two points and the cleaning pads may become dam aged or wear out prematurely Note Be sure to install the O Ring located at the back of the inser...

Page 15: ...ng day Cleaning pads are available in three sizes Standard cleaning pad Part no 54 B 026 Use with insert 48 R 133 Inside corners cleaning pad Part no 54 B 027 Use with insert 54 B 016 Narrow cleaning...

Page 16: ...put back into the unit they can cause mechanical failure to the pump check valve and other internal components D Mounting a cleaning pad 1 Squeeze and insert clamp ring 2 Insert cleaning pad 3 Firmly...

Page 17: ...ure lack of proper air circu lation around the machine fluctuations in voltage electrical set up in the shop etc Example On a flat surface the amper age is around 12 amps The contact surface area is r...

Page 18: ...o includes overloading the tool beyond its rated capacity as well as its continued use after partial failure No other war ranty written or verbal is authorized In no event shall WALTER be liable for a...

Page 19: ...24 A S lectionner le mode de pompage ad quat 24 B Nettoyage et passivation 24 C Neutralisation 24 7 Utilisation de la mini baguette facultatif pour le nettoyage et la passivation 25 A Mode de pompage...

Page 20: ...et l entretien appropri s vous pourrez compter sur votre quipement SURFOX pendant des ann es Pour obtenir des informations sur les autres produits WALTER visitez notre site Web www walter com Op ratio...

Page 21: ...appareils de nettoyage de soudure WALTER sont produits conform ment aux normes en vigueur pour la fabrication le rende ment et la s curit des produits industriels AVERTISSEMENT Lorsque vous utilisez...

Page 22: ...rdements sont d branch s L appareil doit tre emball soigneusement dans un contenant appropri et doit tre convenablement prot g WALTER ne pourra tre tenu responsable des dommages r sultant d une fuite...

Page 23: ...ARR T ON OFF Sortie pour accessoires Raccord de mise la terre Boyau de la baguette main alimentation de la solution et alimentation lectrique Panneau de commande Unit d assemblage pour les tampons de...

Page 24: ...ode pompage manuel Choisissez le mode de pompage manuel pour contr ler la quantit de solution envoyer vers la buse Gardez le bouton EN MARCHE ON de la baguette main appuy pour pomper la solution vers...

Page 25: ...nettoyage lectrolytique SURFOX Le r servoir peut contenir 1 9 l de solution lectrolytique SURFOX C Branchement du cordon d alimentation Proc dure de d marrage R servoir Raccord de mise la terre Lorsq...

Page 26: ...SURFOX electrolyte cleaning solution before starting to work If the cleaning pad is too dry it will wear prematurely Start work ing when solution drips from the cleaning pad Do not press hard let the...

Page 27: ...age et la passivation facultatif C Neutralisation 1 Enlevez le surplus de solution lectrolytique SURFOX l aide d un chiffon souple et propre 2 Vaporisez du SURFOX N sur la surface 3 Ass chez en utilis...

Page 28: ...0 Pour surveiller l tat de la protection contre la corrosion et assurer une passivation ad quate de la pi ce La r sistance la corrosion de l acier inoxydable est consi d rablement r duite proximit des...

Page 29: ...e sel laiss s en raison d une proc dure de neutralisation et de rin age inad quate Neutralisant SURFOX N No de pi ce 500 ml 54 A 023 20 L 54 A 027 208 L 54 A 028 Proc dure de neutralisation et de nett...

Page 30: ...u s user pr matur ment Remarque Assurez vous d installer le joint torique O Ring l arri re des embouts chaque fois que vous les changez O Ring TRUC Rectifiez l embout l aide d une meuleuse d tabli ou...

Page 31: ...les tampons de nettoyage sur les embouts de tungst ne Elles sont offertes en deux formats Pare gouttes No 54 B 003 1 par paquet Tampons de nettoyage standards No 54 B 026 Utilisez avec l embout 48 R 1...

Page 32: ...e y compris le tampon et la bague de serrage qui sont install s C Solutions lectrolytiques SURFOX Les solutions lectrolytiques SURFOX utilisent une formule de nettoyage comprenant de l acide phosphori...

Page 33: ...frais AVERTISSEMENT Il y a plusieurs facteurs susceptibles de faire augmenter la temp rature interne une temp ra ture ambiante tr s chaude un manque de circulation d air autour de l appareil la fluct...

Page 34: ...garantie ne couvre pas les dommages caus s par des ac cidents des modifications l utilisation d accessoires inap propri s les abus ou mauvaises utilisations de l appareil y compris une surcharge de l...

Page 35: ...l modo de bombeo adecuado 40 B Limpieza y Pasivado 40 C Neutralizado 40 7 Utilizaci n de la mini varita opcional para limpiar y pasivar 41 A Modo de bombeo manual 41 B Limpieza y pasivado 41 C Neutral...

Page 36: ...m s sobre otros productos WALTER visite nuestro sitio web www walter com Operaci n La m quina SURFOX trabaja por medio de un proceso electroqu mico para limpiar y pasivar soldaduras en acero inoxidab...

Page 37: ...uinas para la limpieza de soldaduras WALTER se produ cen de acuerdo con los est ndares gubernamentales aplicables para la fabricaci n funcionamiento y seguridad de los productos industriales ADVERTENC...

Page 38: ...tener el n mero para ordenar Transportaci n Antes de transportar la m quina aseg rese de que el dep sito para la soluci n de limpieza y la l nea de suministro est n completamente vac as y todas las l...

Page 39: ...quina Bot n ON OFF Salida para accesorio Conector a tierra Manguera de varita manual l neas de suministro de soluci n y el ctrica Panel de control Unidad de montaje de almohadilla de limpieza Relleno...

Page 40: ...la bomba Modo de bombeo manual Elija el modo manual de bombeo para controlar la cantidad de soluci n que bombea a la punta Sostenga la varita de mano y mantenga presionado el bot n ON para bombear la...

Page 41: ...e la m quina con la soluci n electrol tica SURFOX El dep sito puede contener 1 9 L de la soluci n electrol tica SURFOX Procedimiento de arranque Dep sito C Conectar el cable el ctrico Cuando se necesi...

Page 42: ...SURFOX antes de empezar a trabajar Si la almohadilla est demasi ado seca se gastar prematuramente Comience a trabajar cuando gotee la soluci n de la almohadilla de limpieza No presione fuerte deje que...

Page 43: ...xcedente de la soluci n electrol tica de limpieza SURFOX usando un trapo limpio y suave 2 Pulverice SURFOX N sobre la superficie 3 Pase otro trapo suave limpio y seco para evitar la contaminaci n cruz...

Page 44: ...correcta pasiv aci n de la pieza de trabajo La resistencia a la corrosi n del acero inoxidable se reduce significativamente cerca de las soldaduras como resultado del ciclo de calor Visualmente se pue...

Page 45: ...n Limpie la soldadura usando la m quina SURFOX y las soluciones electrol ticas SURFOX Trabaje s lo de a 24 cm a la vez Nota la almohadilla de limpieza debe estar siempre h m eda no goteando 1 Luego de...

Page 46: ...talar el O ring en la parte de atr s del inserto cada vez que se cambien O Ring CONSEJO Para volver a sacar a la superficie el inserto uti lice una muela de amoladora de banco o amoladora angular Inse...

Page 47: ...za en los insertos de tungsteno Est n disponibles en dos tama os Protector de goteo No 54 B 003 1 por paquete Almohadillas de limpieza est ndar No 54 B 026 Use con inserto 48 R 133 Almohadillas para l...

Page 48: ...l anillo de sujeci n instalados C SURFOX soluci n electrol tica Las soluciones electrol ticas SURFOX son soluciones de limpieza formuladas especialmente de cido fosf rico dis e adas para ser utilizada...

Page 49: ...escos a los compo nentes ADVERTENCIA La temperatura interna puede aumentar por varias razones alta temperatura ambiente falta de una correcta circulaci n del aire alrededor de la m quina fluctu aci n...

Page 50: ...do de WALTER haya intentado arreglarlo y no cubre da os causados por accidentes modificaciones uso inapropiado de los accesorios abuso o mala utilizaci n lo que tambi n incluye la sobrecarga de la her...

Page 51: ...iva o 56 A Selecionando o modo de bombeamento apropriado 56 B Limpeza e passiva o 56 C Neutraliza o 56 7 Minipistola opcional para limpeza e passiva o 57 A Modo de bombeamento manual 57 B Limpeza e pa...

Page 52: ...om os cuidados e manuten o apropriados seu equipamento SURFOX proporcionar anos de servi o confi vel Para saber mais sobre outros produtos WALTER visite nosso website www walter com Opera o A m quina...

Page 53: ...inas de limpeza para solda WALTER s o produzidas segundo r gidos padr es de fabrica o desempenho e seguran a de produtos industriais AVISO Observe sempre as precau es b sicas de seguran a ao utilizar...

Page 54: ...esconectados A m quina deve ser cuidadosamente acondicionada em embalagem apropriada e devidamente protegida A WALTER n o ser responsabilizada por qualquer dano causado pelo vazamento da solu o de lim...

Page 55: ...da m quina Interruptor ON OFF Liga Desliga Sa da para acess rio Conector do grampo de aterramento Mangueira da pistola Alimenta o el trica e de eletr lito Painel de controle Dispositivo para montagem...

Page 56: ...cionamento da bomba dispersora de solu o Modo de bombeamento manual Selecione o modo de bobeamento manual para controlar a quantidade de solu o dispensada Pressione o interruptor ON ligado da pistola...

Page 57: ...ra da m quina com solu o eletrol tica SURFOX O tanque tem capacid ade para 1 9 litros de solu o eletrol tica SURFOX Primeira Utiliza o Grampo de aterramento C Conectando o cabo el trico Quando necess...

Page 58: ...eja saturada com a solu o eletrol tica de limpeza SURFOX antes de iniciar a opera o mantas ressecadas desgastam se prematuramente Inicie a opera o quando a manta de limpeza esitver encharcada com solu...

Page 59: ...eza como uma manta abrasiva Minipistola opcional para limpeza e passiva o C Neutraliza o 1 Remova qualquer excesso da solu o eletrol tica SURFOX usando um pano macio 2 Borrife SURFOX N na superf cie 3...

Page 60: ...o da camada protetiva contra oxida o e assegurar a passiva o apropriada da pe a obra A resist ncia do a o inoxid vel contra a corros o significa tivamente reduzida pr xima s soldas como resultado do c...

Page 61: ...eutraliza o Limpeza de solda e procedimento de neutraliza o Limpe a solda usando a m quina SURFOX e as solu es eletrol ticas SURFOX Trabalhe em apenas 60 cm de solda a cada vez Nota a manta de limpeza...

Page 62: ...e que tiver que trocar a ponta de tungst nio certifique se que o O Ring esteja instalado localizado no encaixe da ponta O Ring DICA Retifique a ponta usando um rebolo de bancada ou esmerilhadeira angu...

Page 63: ...io Dispon veis em dois tamanhos Protetor contra escorrimento C digo 54 B 003 1 unidade por embalagem Manta de limpeza padr o C digo 54 B 026 Use com ponta 48 R 133 Manta de limpeza para cantos interno...

Page 64: ...stola com a manta e o anel de fixa o instalados C Solu es eletrol ticas SURFOX As solu es eletrol ticas Surfox s o formuladas com cido fosf rico e especialmente concebidas para uso unicamente nos sist...

Page 65: ...m todos os componentes resfriados ATEN O A temperatura interna pode aumentar por v rios motivos alta temperatura ambiente falta de circula o de ar apropriada ao redor da m quina flutua es na rede el t...

Page 66: ...aros ou substitui es realizadas por pessoal n o autorizado e defeitos ocasionados por acidentes modifica es utiliza o de acess rios impr prios uso e abuso de utiliza o que excedam a capacidade do equi...

Page 67: ...User s Guide SURFOX 104 65 Notes Notas...

Page 68: ...TER SURFACE TECHNOLOGIES USA 810 Day Hill Road Windsor CT 06095 Phone 860 298 1100 Fax 860 298 1112 WALTER DE M XICO S A DE C V Privada La Puerta 2879 Bodega 15 Colonia Parque Industrial la Puerta San...

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