background image

User’s Guide

 

SURFOX 104

   

3

2

14.

 Make sure the switch is in its OFF position before  

 

plugging in or when moving the unit to avoid uninten- 

 

tional starting.

15.

 Hold the wand firmly. Do not overreach, maintain good  

 

footing and balance at all times.

16.

 Before use, all parts should be carefully examined to  

 

determine that the unit will operate properly and 

 

perform its intended function.

17.

 Parts that are damaged or defective should be properly  

 

repaired or replaced by a 

WALTER

 Factory Service 

 

Center or a 

WALTER

 Authorized Service Center.

18.

 Do not use the unit if the switch does not turn ON 

 

and OFF.

19.

 Use only the accessories recommended for this 

 

system. Always check accessories before starting to  

 

work and do not use if damaged.

20.

 

CAUTION:

 

WALTER

 SURFOX electrolyte weld cleaning  

 

solutions contain phosphoric acid and may cause burns  

 

when not handled properly. Avoid skin contact. 

 

First aid 

Wash affected area with water. 

 

Eye contact

 Flush with water for 15 minutes lifting 

 

eyelids occasionally. Contact physician if necessary.  

 

Ingestion 

DO NOT induce vomiting. Rinse mouth,  

 

drink plenty of water and get medical attention. 

 

Refer to WALTER product MSDS for complete  

 

safety data information.

21.

 Use only 

WALTER

 SURFOX electrolyte weld cleaning  

 

solutions with this unit and NEVER mix it with any other  

 products.

22.

 Store solution in its original container and in a safe  

 

place, out of the reach of children and other unquali- 

 

fied persons. Keep container contents clean. Do not  

 

reuse SURFOX electrolyte cleaning solutions.

23.

 Do not touch the wand tip or work piece while working  

 

or immediately after use, they may be extremely hot  

 

and could cause serious burns.

24.

 Do not abuse the power cord. Never pull or lift this unit  

    by its cord or yank to disconnect it from the receptacle.  

    Keep the cord away from heat, oil and sharp edges. 

    Inspect the cord periodically, if damaged, have it re- 

    placed by a 

WALTER

 Factory Service Center or a 

  

WALTER

 Authorized Service Center.

25. 

When not in use, switch OFF and unplug the electrical  

    cord and air hose. It must also remain unplugged when  

    replacing cleaning pads and other accessories, while  

    performing maintenance and before servicing.

26.

 Store the unit in a dry safe place, out of the reach of  

    children and other unqualified persons.

WALTER

 weld cleaning machines are produced in accor-

dance with applicable standards governing the manufac-

ture, performance and safety of industrial products.

WARNING:

 When using these machines, basic safety 

precautions should always be observed to reduce the risk 

of fire, electrical shocks and personal injuries.

Before using this machine, read all Safety and  

Operating Instructions carefully and save this owner’s 

manual for future reference.

1.

  Read this owner’s manual to familiarize yourself with  

 

this unit’s operation, its particular features, applications  

 

and limitations.

2.

  This unit is equipped with a 3-conductor power cord  

 

and 3-prong electrical plug, it must be connected to  

 

a correspondingly grounded receptacle.

3.

  Allow a minimum of 8” clearance around the unit to  

 

keep all air openings clear of any obstruction. Free  

 

airflow through the vent openings is required to 

 

prevent the unit from overheating.

4.

  Keep work area clean and well lit. A cluttered environ- 

 

ment invites accidents. Remove any material that  

 

may  be ignited by sparks. Do not use this tool when  

 

flammable liquids or gases are present. Keep handles  

 

clean, dry and free from cleaning solution, oil and  

 

grease. Do not use in rain, damp or wet locations.

5.

  Keep children and other persons at a safe distance  

 

from the work. Make sure no one is under you when  

 

working in high places. Do not let unqualified persons  

 

handle this machine.

6.

  When working, always wear appropriate clothing 

 

and safety gear, such as suitable and safety approved  

 

chemical resistant gloves, overalls, safety shoes, etc.

7.

  Always wear approved safety goggles.

8.

  During the cleaning process, the wand tip and work  

 

piece can reach very high temperatures, allow to cool  

 

before coming in contact with exposed skin.

9.

  Avoid inhalation of fumes, use only in well ventilated  

 

areas. Use a respirator, if necessary.

10.

 All electric shocks can be potentially dangerous.

11.

 Should you encounter an electrical problem, do not  

 

use the unit until qualified personnel have inspected  

 

the equipment.

12.

 Never operate the unit with its protective cover 

 removed.

13.

 Stay alert at all times when handling this unit. Watch  

 

what you are doing. Use common sense. Do not 

 

operate the tool when you are tired. Never leave it 

 

running unattended.

Safety instructions

Safety instructions

Summary of Contents for SURFOX 104

Page 1: ...SURFOX website Link to surfox com SURFOX 104 User s guide Manuel de l utilisateur Manual de usuario Manual do Usu rio...

Page 2: ......

Page 3: ...de 8 B Cleaning and passivating 8 C Neutralizing 8 7 Using the mini wand optional to clean and passivate 9 A Manual pumping mode 9 B Cleaning and passivating 9 C Neutralizing 9 D List of supplies and...

Page 4: ...estment With proper care and maintenance your SURFOX equipment will provide years of dependable service To learn more about the other WALTER products visit our website www walter com Operation The SUR...

Page 5: ...e the unit in a dry safe place out of the reach of children and other unqualified persons WALTER weld cleaning machines are produced in accor dance with applicable standards governing the manufac ture...

Page 6: ...nd all connecting lines disconnected The machine must be carefully packed in a suitable container and properly protected WALTER will not be held responsible for any damages resulting from leaked clean...

Page 7: ...Front and back view of the machine ON OFF button Accessory outlet Ground connector Hand wand hose electrical and solution supply lines Control panel Cleaning pad mounting unit SURFOX electrolyte solut...

Page 8: ...n pump switch Manual pumping mode Choose the man ual pumping mode to control the amount of solution pumping to the tip Hold the hand wand ON button down to pump solution to the tip Release the ON butt...

Page 9: ...in the back of the machine with SURFOX electrolyte solution The reservoir holds 1 9 L of SURFOX electrolyte solution Start up procedure Reservoir Ground clamp C Plugging in the power cord When an exte...

Page 10: ...cleaning solution before starting to work If the cleaning pad is too dry it will wear prematurely Start work ing when solution drips from the cleaning pad Do not press hard let the electrochemical pro...

Page 11: ...te cleaning solution using a soft clean cloth 2 Spray SURFOX N on the surface 3 Wipe dry with another soft clean cloth to avoid cross contamination Refer to neutralization procedure in neutralization...

Page 12: ...on resistance of stainless steel is significantly reduced near welds as a result of the heating cycle Visu ally this can be seen as a darkened zone next to the weld When electro chemical cleaning is p...

Page 13: ...aning and neutralization procedure Clean the weld using the SURFOX machine and SURFOX electrolyte solutions Work only 2 feet at a time Note the cleaning pad should be kept moist not dripping 1 After w...

Page 14: ...ble cross section the temperature will be higher at the two points and the cleaning pads may become dam aged or wear out prematurely Note Be sure to install the O Ring located at the back of the inser...

Page 15: ...ng day Cleaning pads are available in three sizes Standard cleaning pad Part no 54 B 026 Use with insert 48 R 133 Inside corners cleaning pad Part no 54 B 027 Use with insert 54 B 016 Narrow cleaning...

Page 16: ...put back into the unit they can cause mechanical failure to the pump check valve and other internal components D Mounting a cleaning pad 1 Squeeze and insert clamp ring 2 Insert cleaning pad 3 Firmly...

Page 17: ...ure lack of proper air circu lation around the machine fluctuations in voltage electrical set up in the shop etc Example On a flat surface the amper age is around 12 amps The contact surface area is r...

Page 18: ...o includes overloading the tool beyond its rated capacity as well as its continued use after partial failure No other war ranty written or verbal is authorized In no event shall WALTER be liable for a...

Page 19: ...24 A S lectionner le mode de pompage ad quat 24 B Nettoyage et passivation 24 C Neutralisation 24 7 Utilisation de la mini baguette facultatif pour le nettoyage et la passivation 25 A Mode de pompage...

Page 20: ...et l entretien appropri s vous pourrez compter sur votre quipement SURFOX pendant des ann es Pour obtenir des informations sur les autres produits WALTER visitez notre site Web www walter com Op ratio...

Page 21: ...appareils de nettoyage de soudure WALTER sont produits conform ment aux normes en vigueur pour la fabrication le rende ment et la s curit des produits industriels AVERTISSEMENT Lorsque vous utilisez...

Page 22: ...rdements sont d branch s L appareil doit tre emball soigneusement dans un contenant appropri et doit tre convenablement prot g WALTER ne pourra tre tenu responsable des dommages r sultant d une fuite...

Page 23: ...ARR T ON OFF Sortie pour accessoires Raccord de mise la terre Boyau de la baguette main alimentation de la solution et alimentation lectrique Panneau de commande Unit d assemblage pour les tampons de...

Page 24: ...ode pompage manuel Choisissez le mode de pompage manuel pour contr ler la quantit de solution envoyer vers la buse Gardez le bouton EN MARCHE ON de la baguette main appuy pour pomper la solution vers...

Page 25: ...nettoyage lectrolytique SURFOX Le r servoir peut contenir 1 9 l de solution lectrolytique SURFOX C Branchement du cordon d alimentation Proc dure de d marrage R servoir Raccord de mise la terre Lorsq...

Page 26: ...SURFOX electrolyte cleaning solution before starting to work If the cleaning pad is too dry it will wear prematurely Start work ing when solution drips from the cleaning pad Do not press hard let the...

Page 27: ...age et la passivation facultatif C Neutralisation 1 Enlevez le surplus de solution lectrolytique SURFOX l aide d un chiffon souple et propre 2 Vaporisez du SURFOX N sur la surface 3 Ass chez en utilis...

Page 28: ...0 Pour surveiller l tat de la protection contre la corrosion et assurer une passivation ad quate de la pi ce La r sistance la corrosion de l acier inoxydable est consi d rablement r duite proximit des...

Page 29: ...e sel laiss s en raison d une proc dure de neutralisation et de rin age inad quate Neutralisant SURFOX N No de pi ce 500 ml 54 A 023 20 L 54 A 027 208 L 54 A 028 Proc dure de neutralisation et de nett...

Page 30: ...u s user pr matur ment Remarque Assurez vous d installer le joint torique O Ring l arri re des embouts chaque fois que vous les changez O Ring TRUC Rectifiez l embout l aide d une meuleuse d tabli ou...

Page 31: ...les tampons de nettoyage sur les embouts de tungst ne Elles sont offertes en deux formats Pare gouttes No 54 B 003 1 par paquet Tampons de nettoyage standards No 54 B 026 Utilisez avec l embout 48 R 1...

Page 32: ...e y compris le tampon et la bague de serrage qui sont install s C Solutions lectrolytiques SURFOX Les solutions lectrolytiques SURFOX utilisent une formule de nettoyage comprenant de l acide phosphori...

Page 33: ...frais AVERTISSEMENT Il y a plusieurs facteurs susceptibles de faire augmenter la temp rature interne une temp ra ture ambiante tr s chaude un manque de circulation d air autour de l appareil la fluct...

Page 34: ...garantie ne couvre pas les dommages caus s par des ac cidents des modifications l utilisation d accessoires inap propri s les abus ou mauvaises utilisations de l appareil y compris une surcharge de l...

Page 35: ...l modo de bombeo adecuado 40 B Limpieza y Pasivado 40 C Neutralizado 40 7 Utilizaci n de la mini varita opcional para limpiar y pasivar 41 A Modo de bombeo manual 41 B Limpieza y pasivado 41 C Neutral...

Page 36: ...m s sobre otros productos WALTER visite nuestro sitio web www walter com Operaci n La m quina SURFOX trabaja por medio de un proceso electroqu mico para limpiar y pasivar soldaduras en acero inoxidab...

Page 37: ...uinas para la limpieza de soldaduras WALTER se produ cen de acuerdo con los est ndares gubernamentales aplicables para la fabricaci n funcionamiento y seguridad de los productos industriales ADVERTENC...

Page 38: ...tener el n mero para ordenar Transportaci n Antes de transportar la m quina aseg rese de que el dep sito para la soluci n de limpieza y la l nea de suministro est n completamente vac as y todas las l...

Page 39: ...quina Bot n ON OFF Salida para accesorio Conector a tierra Manguera de varita manual l neas de suministro de soluci n y el ctrica Panel de control Unidad de montaje de almohadilla de limpieza Relleno...

Page 40: ...la bomba Modo de bombeo manual Elija el modo manual de bombeo para controlar la cantidad de soluci n que bombea a la punta Sostenga la varita de mano y mantenga presionado el bot n ON para bombear la...

Page 41: ...e la m quina con la soluci n electrol tica SURFOX El dep sito puede contener 1 9 L de la soluci n electrol tica SURFOX Procedimiento de arranque Dep sito C Conectar el cable el ctrico Cuando se necesi...

Page 42: ...SURFOX antes de empezar a trabajar Si la almohadilla est demasi ado seca se gastar prematuramente Comience a trabajar cuando gotee la soluci n de la almohadilla de limpieza No presione fuerte deje que...

Page 43: ...xcedente de la soluci n electrol tica de limpieza SURFOX usando un trapo limpio y suave 2 Pulverice SURFOX N sobre la superficie 3 Pase otro trapo suave limpio y seco para evitar la contaminaci n cruz...

Page 44: ...correcta pasiv aci n de la pieza de trabajo La resistencia a la corrosi n del acero inoxidable se reduce significativamente cerca de las soldaduras como resultado del ciclo de calor Visualmente se pue...

Page 45: ...n Limpie la soldadura usando la m quina SURFOX y las soluciones electrol ticas SURFOX Trabaje s lo de a 24 cm a la vez Nota la almohadilla de limpieza debe estar siempre h m eda no goteando 1 Luego de...

Page 46: ...talar el O ring en la parte de atr s del inserto cada vez que se cambien O Ring CONSEJO Para volver a sacar a la superficie el inserto uti lice una muela de amoladora de banco o amoladora angular Inse...

Page 47: ...za en los insertos de tungsteno Est n disponibles en dos tama os Protector de goteo No 54 B 003 1 por paquete Almohadillas de limpieza est ndar No 54 B 026 Use con inserto 48 R 133 Almohadillas para l...

Page 48: ...l anillo de sujeci n instalados C SURFOX soluci n electrol tica Las soluciones electrol ticas SURFOX son soluciones de limpieza formuladas especialmente de cido fosf rico dis e adas para ser utilizada...

Page 49: ...escos a los compo nentes ADVERTENCIA La temperatura interna puede aumentar por varias razones alta temperatura ambiente falta de una correcta circulaci n del aire alrededor de la m quina fluctu aci n...

Page 50: ...do de WALTER haya intentado arreglarlo y no cubre da os causados por accidentes modificaciones uso inapropiado de los accesorios abuso o mala utilizaci n lo que tambi n incluye la sobrecarga de la her...

Page 51: ...iva o 56 A Selecionando o modo de bombeamento apropriado 56 B Limpeza e passiva o 56 C Neutraliza o 56 7 Minipistola opcional para limpeza e passiva o 57 A Modo de bombeamento manual 57 B Limpeza e pa...

Page 52: ...om os cuidados e manuten o apropriados seu equipamento SURFOX proporcionar anos de servi o confi vel Para saber mais sobre outros produtos WALTER visite nosso website www walter com Opera o A m quina...

Page 53: ...inas de limpeza para solda WALTER s o produzidas segundo r gidos padr es de fabrica o desempenho e seguran a de produtos industriais AVISO Observe sempre as precau es b sicas de seguran a ao utilizar...

Page 54: ...esconectados A m quina deve ser cuidadosamente acondicionada em embalagem apropriada e devidamente protegida A WALTER n o ser responsabilizada por qualquer dano causado pelo vazamento da solu o de lim...

Page 55: ...da m quina Interruptor ON OFF Liga Desliga Sa da para acess rio Conector do grampo de aterramento Mangueira da pistola Alimenta o el trica e de eletr lito Painel de controle Dispositivo para montagem...

Page 56: ...cionamento da bomba dispersora de solu o Modo de bombeamento manual Selecione o modo de bobeamento manual para controlar a quantidade de solu o dispensada Pressione o interruptor ON ligado da pistola...

Page 57: ...ra da m quina com solu o eletrol tica SURFOX O tanque tem capacid ade para 1 9 litros de solu o eletrol tica SURFOX Primeira Utiliza o Grampo de aterramento C Conectando o cabo el trico Quando necess...

Page 58: ...eja saturada com a solu o eletrol tica de limpeza SURFOX antes de iniciar a opera o mantas ressecadas desgastam se prematuramente Inicie a opera o quando a manta de limpeza esitver encharcada com solu...

Page 59: ...eza como uma manta abrasiva Minipistola opcional para limpeza e passiva o C Neutraliza o 1 Remova qualquer excesso da solu o eletrol tica SURFOX usando um pano macio 2 Borrife SURFOX N na superf cie 3...

Page 60: ...o da camada protetiva contra oxida o e assegurar a passiva o apropriada da pe a obra A resist ncia do a o inoxid vel contra a corros o significa tivamente reduzida pr xima s soldas como resultado do c...

Page 61: ...eutraliza o Limpeza de solda e procedimento de neutraliza o Limpe a solda usando a m quina SURFOX e as solu es eletrol ticas SURFOX Trabalhe em apenas 60 cm de solda a cada vez Nota a manta de limpeza...

Page 62: ...e que tiver que trocar a ponta de tungst nio certifique se que o O Ring esteja instalado localizado no encaixe da ponta O Ring DICA Retifique a ponta usando um rebolo de bancada ou esmerilhadeira angu...

Page 63: ...io Dispon veis em dois tamanhos Protetor contra escorrimento C digo 54 B 003 1 unidade por embalagem Manta de limpeza padr o C digo 54 B 026 Use com ponta 48 R 133 Manta de limpeza para cantos interno...

Page 64: ...stola com a manta e o anel de fixa o instalados C Solu es eletrol ticas SURFOX As solu es eletrol ticas Surfox s o formuladas com cido fosf rico e especialmente concebidas para uso unicamente nos sist...

Page 65: ...m todos os componentes resfriados ATEN O A temperatura interna pode aumentar por v rios motivos alta temperatura ambiente falta de circula o de ar apropriada ao redor da m quina flutua es na rede el t...

Page 66: ...aros ou substitui es realizadas por pessoal n o autorizado e defeitos ocasionados por acidentes modifica es utiliza o de acess rios impr prios uso e abuso de utiliza o que excedam a capacidade do equi...

Page 67: ...User s Guide SURFOX 104 65 Notes Notas...

Page 68: ...TER SURFACE TECHNOLOGIES USA 810 Day Hill Road Windsor CT 06095 Phone 860 298 1100 Fax 860 298 1112 WALTER DE M XICO S A DE C V Privada La Puerta 2879 Bodega 15 Colonia Parque Industrial la Puerta San...

Reviews:

Related manuals for SURFOX 104