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Service and Maintenance

BXTR5224

Trailer Wood Chipper

6.11 Rotor Drive Belt Replacement

Allow the engine and components to cool beforehand.

Procedure

Remove both upper and lower drive belt shields (1).

00143

Fig. 62 –

Upper and lower drive belt shields

Remove pump drive belt. See Pump Drive Belt Replacement

page 51

Loosen (do not remove) the four engine mount nuts (3) that
secure the engine sub frame to the main frame.

00144

Fig. 63 –

Engine mount

Loosen the jam nut on the belt tension adjuster (4).

Back off the belt tensioning nut (5) until the drive belt is
loose enough to remove.

Install the new belt, check sheave alignment and adjust belt
tension.

IMPORTANT! Check sheave alignment after changing the
drive belt.

6.12 Sheave Alignment

Procedure

Place a straight edge along the front face of the rotor
sheave. Make sure the space is equal between the drive belt
along the length of the straight edge. Adjust accordingly.

00151

Fig. 64 –

Sheave alignment

6.13 Rotor Drive Belt Tension

Proper drive belt tension is set by adjusting belt deflection.

Procedure

Turn in the belt tension adjuster nut to set belt tension.

Push on the drive belt by hand to check its deflection. It
should not deflect more than 3/8"–7/16" (10 mm–12 mm).
Adjust accordingly.

00149

Fig. 65 –

Rotor drive belt tension

Tighten the jam nut.

Recheck belt tension after 10 hours of operation.

Summary of Contents for BXTR5224

Page 1: ...OPERATOR S MANUAL Trailer Wood Chipper BXTR5224 Part Number Z97129_En Rev Jun 2020...

Page 2: ...or owners Call your Wallenstein dealer or the distributor if you need assistance information or additional copies of the manuals Units of measurement in Wallenstein Equipment technical manuals are wr...

Page 3: ...Before Startup 33 5 2 Pre operation Checks 33 5 3 Machine Break In 34 5 4 Fuel Level Check 34 5 5 Engine Oil Level Check 35 5 6 Hydraulic Oil Level Check 35 5 7 Machine Setup 36 5 8 Starting the Engin...

Page 4: ...ial Number Delivery date I have thoroughly instructed the buyer on the equipment care adjustments safe operation and applicable warranty policy and reviewed the manuals Dealer Address City State Provi...

Page 5: ...VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COL...

Page 6: ...Product Decals indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHIC...

Page 7: ...t against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IMPORTANT indicates a situation that if not avoided could result in damage to t...

Page 8: ...untrained operator is not qualified and is exposed to possible serious injury or death It is the owner s responsibility to make sure to the operator has familiarity and understanding of the machine DO...

Page 9: ...follows reasonable safety practices This machine must be used with all its safety equipment properly installed to minimize the chance of accidents When operating this equipment always have at least tw...

Page 10: ...e a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges intersections and so on Watch for other traffic when near or crossing roadways Do not drink an...

Page 11: ...ntrated high pressure stream of hydraulic fluid seek medical attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface Relieve pressure in th...

Page 12: ...l laws apply on federal land DO NOT touch hot muffler engine body or cooling fins Contact may cause burns DO NOT run engine with air cleaner or air cleaner cover removed Be sure to Remove the wire fro...

Page 13: ...e sign off sheet provided below can be used Make periodic reviews of Safety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture o...

Page 14: ...hazard and the bottom or right hand panel shows the message how to avoid the hazard Hazard How to avoid the hazard Practicing good safety means becoming familiar with safety signs and warnings and be...

Page 15: ...BXTR5224 Trailer Wood Chipper Safety Safety 15 Fig 3 BXTR5224 Safety Decals 1 01242 8 9 11 8 9 10 5 12 9 13...

Page 16: ...thing and long hair away Seri ous injury can result 3 Warning Risk of burns to exposed skin from hot surfaces Stay clear of hot exhaust system 4 Warning Risk of explosion Do not jump start charge a fr...

Page 17: ...l moving parts to come to a com plete stop before clearing obstructions 10 Caution Risk of personal injury or equipment damage Do not put material larger than 5 0 125 mm diameter into the chipper Atte...

Page 18: ...ace safety signs that are missing or have become illegible Parts that were replaced with a safety decal on them must also have the safety sign replaced Replacement safety signs are available from your...

Page 19: ...icing or repairing See page 8 3 2 Job Site Familiarization It is the responsibility of the operator to be thoroughly familiar with the work site prior to starting Prevent the chance or possibility of...

Page 20: ...9 Tool Box 10 Crank Jack 11 2 Coupler 12 Feed Rollers 13 Feed Roller Control Bar 14 Feed Hopper 15 Feed Table 16 Rear Foot Stand 17 Manual Tube 18 Tires wheels 5 3 12 LRB 19 Hydraulic Pump 20 P3 PULS...

Page 21: ...The Throttle Lever controls engine speed Warm up the engine before putting the chipper to work The throttle lever should be at the MAX position during chipper operation Pull the lever up to increase...

Page 22: ...information 00372 1 2 Fig 10 Engine Hours and Oil Level Alert 1 Engine Oil Level Alert Indicator Light Red 2 Engine Operating Hours 4 2 Discharge Chute The discharge chute can be rotated 360 It has a...

Page 23: ...The control bar can be moved freely between Forward and Reverse Once moved into either Stop position the bar is locked there until the Detent Release Lever is pulled up to release it 00125 Fig 13 Fee...

Page 24: ...he feed roller control bar forward to the first detent position to start the forward feed This is the normal operating position The control bar stays in this position until moved 00122 Fig 17 Feed Pos...

Page 25: ...r If it slows below the minimum rotor speed setting P3 auto reverses the feed rollers preventing a stall out Wood material is then pulled away from the rotor giving it the opportunity to regain speed...

Page 26: ...g through the soft key buttons 2 Soft Key Indicator Icons These icons are displayed directly above the Soft Key Navigation Buttons They indicate your current selection options and are only shown when...

Page 27: ...r NEUTRAL NEUTRAL amber feed rollers are stopped FORWARD FORWARD green arrows feed rollers are going forward Material in the rollers is pushed into the rotor LOW RPM LOW RPM green arrows with the feed...

Page 28: ...hine model to set the default operating parameters for your machine Enter Password This password protected menu provides access to factory settings Use the Up and Down arrows to cycle through the menu...

Page 29: ...FEED START SPEED 0000 Sets the rpm point where feed rollers start up Min Rotor rpm MIN ROTOR RPM 0000 Sets the low rpm point where the feed rollers auto reverse If the rotor speed slows down under lo...

Page 30: ...o factory default values 01234 SETTINGS FEED SETTINGS RESET DEFAULTS DIAGNOSTICS SELECT MACHINE ENTER PASSWORD 01252 ARE YOU SURE YOU WANT TO RESET Fig 24 Reset Defaults Screen Diagnostics screen The...

Page 31: ...rows to navigate to Select Machine then press Press the Up or Down arrows to find your machine model Press to save your selection and P3 returns back to Settings menu Pressing Home icon exits to the S...

Page 32: ...ipper Recheck that the hand wheel is tight Check all connections at each stop Make sure the hitch and hitch ball are securely attached to your tow vehicle and that the trailer coupler is properly conn...

Page 33: ...he chipper in a clear level work area 11 Set up the machine correctly See Machine Setup page 36 5 2 Pre operation Checks Check the following each time the wood chipper is used Pre operation Checklist...

Page 34: ...on 12 Repeat all previous steps 13 Check wheel bolt torque after 20 25 mi 32 40 km Regularly check weekly 14 Perform all the checks in the Pre operation Checks See page 33 5 4 Fuel Level Check Check t...

Page 35: ...ront of the machine There is a sight glass on the tank to view oil level Check with the machine parked on level ground and the engine stopped The proper level is when the oil is visible in half the gl...

Page 36: ...er at the work site Leave the chipper attached to the tow vehicle if used for greater stability Lower the rear jack 2 With no tow vehicle available chock the wheels and lower the jacks so that the mac...

Page 37: ...y when the engine starts 4 Leave the engine operating at low throttle for a few minutes to allow it to warm up Gradually push the choke control knob in as the engine warms IMPORTANT Allow the engine t...

Page 38: ...ed rollers Large curved pieces should be cut to smaller straighter sections Hold small diameter branches together in a bundle and feed in together Place short branches on top of longer ones to avoid r...

Page 39: ...Unplugging the Chipper The wood chipper is designed to handle a wide range of material sizes without any problem However in the event material gets lodged in the chipper follow this procedure to clea...

Page 40: ...the Bridge Guard Cover to access the end of the Toplink 8 Remove the pin and extend the Toplink out so the rod end can be pinned to the Bridge 00174 1 2 Fig 44 Connect Toplink to Bridge 1 Toplink 2 Br...

Page 41: ...e electrical harness cable to the tow vehicle Check that all the lights and reflectors are in place clean and working 7 Turn the discharge hood toward the feed table so it is pointed towards the rear...

Page 42: ...tart the engine and leave it operating for a few minutes to make sure the treatment gets throughout the fuel system Fill the fuel tank to prevent condensation 3 Close the fuel valve 00216 Fig 48 Close...

Page 43: ...maintenance work always use personal protective equipment Where replacement parts are necessary use only OEM parts to restore your equipment to original specifications The manufacturer is not respons...

Page 44: ...draulic oil level See page 35 Perform Pre operation check See page 33 Every 50 hours or Annually Clean engine air filter See page 49 Check drive belt tension and sheave alignment See page 52 Check rot...

Page 45: ...before greasing to avoid injecting dirt and grit If fittings do not take grease remove and clean them thoroughly Replace grease fittings as necessary Location Grease Points Every 50 hours of operation...

Page 46: ...Location Grease Points Every 50 hours or operation or annually 6 Rotor Main Shaft Front 7 Upper RH Roller Bearing 8 Lower RH Roller Bearing 9 RH Wheel Bearing 10 Feed Control Linkage 01261 Fig 51 Gre...

Page 47: ...5 BXTR5224 Hydraulic Circuit Fig 52 BXTR5224 Hydraulic Circuit 1 Hydraulic Tank 2 Return Filter 3 Filler Breather Cap 4 Return Line 5 Suction Line 6 Pressure Lines 7 Feed Roller Hydraulic Motors 8 Pu...

Page 48: ...ty 2 Clean the area around drain and remove the drain plug 3 Allow the oil to fully drain then flush the tank Dispose of used oil in a environmentally acceptable fashion 4 Install the drain plug 5 Cle...

Page 49: ...clean it Examine the screen and replace it if there are holes or damage 6 Reinstall the filter cover and tighten the screws to 44 lbf in 5 N m 7 Fill the tank with clean oil The proper oil level is wh...

Page 50: ...3 Coat terminals with dielectric grease or petroleum jelly 4 Connect positive cable first then negative cable 6 8 4 Charging the Battery Be familiar with procedures for charging and testing a battery...

Page 51: ...nut 4 on the bottom of the mounting plate Loosen enough so the drive belt can be removed 00148 Fig 60 Belt Tension Adjuster 4 3 5 Install the new belt and adjust belt tension 6 10 Pump Drive Belt Ten...

Page 52: ...to remove 6 Install the new belt check sheave alignment and adjust belt tension IMPORTANT Check sheave alignment after changing the drive belt 6 12 Sheave Alignment Procedure 1 Place a straight edge a...

Page 53: ...sion on both sides equally Measure the length of adjustment threads as a check 6 15 Rotor Blades Changing Check rotor blade sharpness daily Check blade sharpness more often if processing material with...

Page 54: ...ade every 50 hours 6 16 1Ledger Knife Clearance Use the ledger setting gauge to check knife clearance The thickness of the gauge is the correct ledger blade clearance If spacing is in excess of the ga...

Page 55: ...holding the ledger knife in place to allow the blade to fall through the bottom of the chipper 00154 Fig 71 Changing Ledger Knife 1 2 00155 Fig 72 View of Ledger Knife from underside of Chipper 3 Rot...

Page 56: ...any corrosion or loose particles then apply a small amount to the surfaces of the connectors where they meet The grease helps to stop any possibility of future corrosion Reassemble the connection Wip...

Page 57: ...ted Inspect oil condition for dirt or foaming Replace oil See page 48 Lower roller is jammed not cleaned out from last use Open lower roller clean out and remove debris Jammed debris could freeze in c...

Page 58: ...ifications Reset if required See page 25 P3 not receiving signal Inspect rotor sensor for damage Replace unit if required Inspect rotor sensor mount or sheave mounted indicator plate for damage or mis...

Page 59: ...5 US gal 19 L Fuel Tank 6 5 US gal 24 6 L Mounting System Trailer 2 50 8 mm ball and coupler Dry Weight 1425 lb 646 4 kg Dimensions Length x Height x Width Open 126 x 80 x 54 320 cm x 203 cm x 137 cm...

Page 60: ...e torque values by 5 NOTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1...

Page 61: ...on your trailer axle Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener Wheel lugs should be torqued before first road use and after each wheel re...

Page 62: ...inal purchase receipt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect da...

Page 63: ...ng 34 G Gas Motor Safety 11 Grease 43 Grease Points 45 H Hood Deflector 22 Hydraulic Circuit Diagram 47 Hydraulic Fitting Torque 61 Hydraulic Oil 43 Hydraulic Oil Level Check 35 Hydraulic Oil Tank Cap...

Page 64: ...48 Clean Suction Strainer 48 Hydraulic Oil Filter Changing 49 Hydraulic Pump Drive Belt Replacement 51 Pump Drive Belt Tension 51 Ledger Knife Changing 55 Ledger Knife Checking 54 Ledger Knife Clearan...

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