background image

32

MAINTENANCE SAFETY

7  SERVICE AND MAINTENANCE

7�1 SERVICE

By following a careful service and maintenance 

program for your machine, you will enjoy many

years or trouble-free operation.

7�1�1  FLUIDS AND LUBRICANTS

1�  Grease:

Use an SAE multi-purpose high temperature grease 

with  extreme  pressure  (EP)  performance.  Also 

acceptable  is  an  SAE  multipurpose  lithium  base 

grease.

2�  Storing Lubricants:

Your machine can operate at top efficiency only if 

clean lubricants are used. Use clean containers to 

handle  all  lubricants.  Store  them  in  an  area  pro

-

tected from dust, moisture and other contaminants.

7�1�2 GREASING

Use the Maintenance Checklist provided to keep a 

record of all scheduled maintenance.

1. 

Use a hand-held grease gun for all greasing.

2. 

Wipe  grease  fitting  with  a  clean  cloth  before 

greasing, to avoid injecting dirt and grit.

3. 

Replace and repair broken fittings immediately.

4. 

If fittings will not take grease, remove and clean 

thoroughly. Also  clean  lubricant  passageway. 

Replace fittings if necessary.

7�1�3  SERVICING INTERVALS

See service record and service illustration for service 

interval  information.  The  period  recommended 

is  based  on  normal  operating  conditions.  Severe 

or unusual conditions may require more frequent 

lubrication or oil changes.

 

IMPORTANT 

Do Not over grease.

•  Good  maintenance  is  your  responsibility. 

Poor maintenance is an invitation to trouble.

•  Follow good shop practices.

  - 

Keep service area clean and dry.

  - 

Be sure electrical outlets and tools are

   

properly grounded.

  - 

Use adequate light for the job at hand.

•  Make sure there is plenty of ventilation. Never 

operate the engine in a closed building. The 

exhaust fumes may cause asphyxiation.

•  Before  working  on  this  machine,  place  the 

machine in safe mode:

•  disengage the PTO 
• 

shut off the engine

•  ensure all components have stopped 

moving

•  remove and pocket the ignition key
•  block & chock the tractor wheels 
•  and set rotor lock if required�

•  Never  work  under  equipment  unless  it  is 

blocked securely.

•  Always  use  personal  protection  devices 

such  as  eye,  hand  and  hearing  protectors, 

when performing any service or maintenance 

work. Use heavy gloves when handling sharp 

components.

•  Where  replacement  parts  are  necessary 

for  periodic  maintenance  and  servicing, 

genuine factory replacement parts must be 

used  to  restore  your  equipment  to  original 

specifications. The manufacturer will not be 

responsible for injuries or damages caused by 

use of unapproved parts and/or accessories.

•  A  fire  extinguisher  and  first  aid  kit  should 

be kept readily accessible while performing 

maintenance on this equipment.

•  Periodically  tighten  all  bolts,  nuts  and 

screws and check that all electrical and fuel 

connections are properly secured to ensure 

unit is in a safe condition.

•  When completing a maintenance or service 

function,  make  sure  all  safety  shields  and 

devices  are  installed  before  placing  unit  in 

service. 

WARNING

Machine is shown with guard 

removed or rotor cover opened 

for illustrative purposes only� 

Do not operate machine with 

guard removed or cover 

opened�

Summary of Contents for BXM32EU

Page 1: ...PRINTED IN CANADA Revised Jan 20 PART NUMBER Z97049 OPERATOR S MANUAL 3 POINT HITCH CHIPPER SHREDDER BXM32EU BXM42EU BXM32EU BXM42EU...

Page 2: ...7 1 MOUNTING 22 4 7 2 QUICK HITCH MOUNTING 23 4 7 3 3 P H LEVELLING 23 4 8 FIELD OPERATION 24 4 8 1 PREPARE 24 4 8 2 STARTING PROCEDURE 25 4 8 3 STOPPING 25 4 8 4 EMERGENCY STOPPING 25 4 8 5 CHIPPING...

Page 3: ...ufacturer s website For service contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss the maintenan...

Page 4: ...e __________ __________ __________ Delivery Date The product manuals have been received by me and I have been thoroughly instructed as to care adjust ments safe operation and applicable warranty polic...

Page 5: ...ctorial have a white background colour and can vary to the number of panels The label will illustrate the function of a feature and is accompanied by detailed instructions in the owners manual with th...

Page 6: ...ion Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein 3 Point Hitch Chipper Shredder models BXM32EU and BXM42EU Keep this manual ha...

Page 7: ...mited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could resu...

Page 8: ...s DO NOT expect a person who has not read and understood all use and safety instructions to operate the machine An untrained operator is not qualified and exposes himself and bystanders to possible se...

Page 9: ...ions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible...

Page 10: ...to use the machine An untrained operator exposes himself and bystanders to possible serious injury or death If the elderly are assisting with the work their physical limitations need to be recognized...

Page 11: ...9 A fire extinguisher and first aid kit should be kept read ily accessible while performing maintenance on this equipment 10 Periodically tighten all bolts nuts and screws andcheckthatallelectricalan...

Page 12: ...gnition key and place in your pocket set park brake and wait for all moving parts to stop before servicing adjusting repairing or unplugging 10 Do not run machine inside a closed building to prevent a...

Page 13: ...Chipper Shredder until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of...

Page 14: ...r Remove the smallest portion of the split backing paper Align the sign over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the rema...

Page 15: ...elf with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Model BXM32SEU REMEMBER If s...

Page 16: ...BER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer Model BXM42SE...

Page 17: ...children or unauthorized people to operate or be around this machine Do not reach into rotor shredder or feed hop per openings when the engine is running Be sure the shredder hopper hinged gate and ch...

Page 18: ...ulch A chop block in the mulcher compartment shreds the material as it moves through the machine Model BXM42EU is illustrated but indicates the general location of the various components The tractor p...

Page 19: ...dder requires that each operator reads and understands the using procedures and all related safety precautions outlined in this section A preoperational checklist is provided for the operator It is im...

Page 20: ...hopper to move into the shredder rotor and close when unattended Levers on each side of the hopper control the position of the gate Move the lever s down to allow the material to move into the shreddi...

Page 21: ...between the locking grooves on the tractor PTO shaft and the machine input shaft e Measure the same dimensions on the compressed driveline f If the compressed driveline dimension exceeds the machine...

Page 22: ...er shredder 2 Insert the left pin through the ball and install the retainer 3 Align the right arm to the pin by turning the jackscrew on the arm 4 Insert the right pin through the ball and install the...

Page 23: ...ks into position 9 Check that the PTO is securely attached to the shaft IMPORTANT It may be necessary to add weight to the lower lift arms to bring them to the required height NOTE Ensure the drive li...

Page 24: ...pment including hearing protection hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adjustment maintaining repairing orplugging Do not allow long...

Page 25: ...ngine speed until the PTO is at rated speed h Ensure that the rotor is up to speed start feeding material into hopper Fig 9 STARTING STOPPING 4 8 3 STOPPING a Stop feeding material into the hopper b S...

Page 26: ...for all moving parts to stop before inspecting or unplugging Inspect machine for damaged or loosened parts before resuming work Feeder Hopper Safety Curtain Model Chipper Shredder BXM32 3 76mm 1 26mm...

Page 27: ...much and how fast the material is delivered into the shredder by varying the gate opening Place the small pieces of wood material into the hopper and then manually open the gate Release the gate when...

Page 28: ...age the PTO and resume working 4 8 8 SEVERE PLUG WARNING Machine is shown with guard removed or rotor cover opened for illustrative purposes only Do not operate machine with guard removed or cover ope...

Page 29: ...o push material into the rotor when it goes past the curtain in the feed hopper c Do not point discharge at people animals or buildings Rotor can expel wood chips fast enough to cause injury d Use car...

Page 30: ...c Watch for traffic when operating near or crossing roadways Never allow riders on the machine When transporting the machine review and follow these instructions 1 Clear the area of bystanders especia...

Page 31: ...Turn the discharge hood and point toward the rotor to reduce the width of the machine 6 2 REMOVING FROM STORAGE When removing this machine from storage follow this procedure 1 Remove the tarpaulin if...

Page 32: ...service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand Make sure there is plenty of ventilation Never operate the engine in a clo...

Page 33: ...ekly Twig Breaker check every 8 hrs BXM42EU 8 Hours or daily all models grease PTO Lubrication Points see driveline maintenance pg 36 40 Hours or weekly grease PTO telescoping section Ledger blade che...

Page 34: ...quirements Check Check Lubricate Sharpen Grease Inspect Clean 8 Hours or Daily 50 Hours or 100 Hours or Annually T w i g B r e a k e r B l a d e s S e c u r e f a s t e n e r s C h e c k H y d r a u l...

Page 35: ...emove the belt 6 Replace with the new belt 7 Turn the belt tensioning bolt clockwise to tighten the belt Tighten each side evenly 8 Check the tension by pushing on the belt with your fore finger and m...

Page 36: ...e the driveline from the machine 3 Pull driveline apart 4 Use a screwdriver to turn lock studs on each end There are 2 studs per guard 5 Pull the shaft out of the plastic tubular guard 6 Use a solvent...

Page 37: ...face of the rotor sheave 6 Check to see if there is a gap between the straight edge and the clutch or the sheave measure the gap A 7 If there is more than 1 32 8mm offset then adjustment is required 8...

Page 38: ...ary blade Be sure to tighten the blade mounting bolts to their specified torque when re installing the blades to the rotor 1 Disengage the PTO stop the engine remove the ignition key and place it in y...

Page 39: ...ey and place it in your pocket and wait for all moving parts to stop 2 Remove the bolts that hold the ledger blade to the ledger mount remove the blade 3 Rotate the blade and replace or replace with n...

Page 40: ...showing wear remove and replace the twig breaker 1 Disengage the PTO stop the engine remove the ignition key and place it in your pocket and wait for all moving parts to stop 2 Remove the 2 bolts and...

Page 41: ...stop Remove the bolt that holds the upper rotor housing and carefully open the rotor housing 2 Manually rotate chipper rotor plate so that one set of shredder knives is fully exposed 3 Loosen the shre...

Page 42: ...t teeth are showing wear remove and rotate the chop block 1 Disengage the PTO stop the engine remove the ignition key and place it in your pocket and wait for all moving parts to stop 2 Remove the 6 b...

Page 43: ...machine is off Loose belt Follow tension adjustment procedure and tighten belt Ensure machine is off Shear pin failure Replace shearpin Ensure machine is off Broken belt Follow belt replacement proce...

Page 44: ...larger material slowly into chipper hopper Rotor plugged Inspect and clear chipper hopper lower rotor housing and rotor Ensure machine is off Green material will Allow material to dry or alternate Un...

Page 45: ...Type Shredder Capacity 1 2 5cm 2 5 1cm Shredder Hopper Opening 30 x 28 76 2cm x 71 1cm 40 x 33 101 6cm x 83 8cm Shredder Housing Opening 10 X 10 25 4cm x 25 4cm 10 5 X 10 5 26 7cm x 26 7cm Number of S...

Page 46: ...19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 METRIC TORQUE SPECIFICATIONS 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M...

Page 47: ...theledgerbladeandtherotor chipper blade 1012L269 LEDGER CLEARANCE SETTING GAUGE 1012L269 Call your dealer for pricing and availability For replacement parts go to www wallensteinequipment com and clic...

Page 48: ...NG 33 H HEARING LOSS 10 I INFORMATIVE LABELS 5 L LABELS 5 14 15 16 LEDGER 18 33 39 47 LEDGER BLADES 39 LOUD NOISE 10 LOWER LINK 22 M MECHANICAL 45 O OPERATOR ORIENTATION 6 ORIENTATION OF ROTOR BLADE 3...

Reviews: