Walker DGHS42 Illustrated Parts Manual Download

Page: 21 / 68

Effective Date 08-01-08

Use only genuine Walker

replacement parts.

DSD42 DECK ASSEMBLY (P/N 5707-10)

INCL. OPTIONAL HEAVY DUTY GEARBOXES

F136

F179

F004

F403

F013

F059

Refer to FASTENER LOCTITE APPLICATION &
TORQUE INSTRUCTIONS, Page 60.

F013

F039

F295

F069

F124

F136

F211

F014

F076

F229

F018

F056

F055

F202

F002

F059

F039

F025

F029

F002

F050

Refer to 42 INCH
CARRIER FRAME ASSEMBLY,
Page 14

F246
F050

F206

Hardware Used on
Heavy Duty Gearboxes

F038

F278

EVER

GREASE

HRS.

Refer to LUBRICATION POINTS, Page 58.

Summary of Contents for DGHS42

Page 1: ...Deck and Carrier Frame Assemblies 36 42 48 52 56 62 74 Effective Date P N 5000 19 08 01 08 ILLUSTRATED PARTS MANUAL...

Page 2: ...ed with operator on seat LP Low Profile mm Dimension millimeters MS Fastener Machine Screw NS as part number Item is not sold by Walker Manufacturing OD Outside Diameter oz ounce PFH Fastener Phillips...

Page 3: ...Assembly 30 DGHS52 Deck Assembly 32 52 Inch Complete Carrier Frame Assembly 34 DSD52 Deck Assembly 36 Mulching Kit For DSD52 Deck Assembly 38 56 Inch Complete Carrier Frame Assembly 40 DSD56 Deck Ass...

Page 4: ...Carrier Frame 1 1 6 8653 1 Transport Warning Deck Housing Front 0 1 7 8732 Decal 52 Deck Housing Front 1 0 8 5809 Walker Mower Logo 3 Carrier Frame Front 1 1 10 5848 Danger Side Discharge Shield Side...

Page 5: ...R EASE HRS 5846 25 EVER Y GR EASE HRS 5846 25 18 18 11 8 17 11 16 10 18 8 17 11 16 11 DeckAssemblies DSD52 DSD62 DeckAssemblies DSD48 DSD56 DSD36 DSD42 DML42A DML42B DGHS48 DGHS52 DeckAssemblies DGHS3...

Page 6: ...ing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 5 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 50 4 5715 3 Caster W...

Page 7: ...HRS 5846 25 EVERY GR EASE HRS 5846 25 F098 F055 F068 23 22 21 F047 17 17 19 20 5 18 F226 F084 F020 11 F012 F020 F084 F226 F123 16 16 13 14 F317 6 12 4 9 10 5 F014 F335 F336 Refer to DGHS36 DECKASSEMBL...

Page 8: ...Fitting 1 Deck Housing Components 26 8670 Tilt Up Hook 1 27 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 28 8490 Roller Wheel Axle Bolt 2 29 5710 16 36 GHS Deck Housing 1 Includes Items 35 36 30 N...

Page 9: ...F002 F005 F223 F224 F059 F013 F018 F025 F029 F002 F036 F039 F050 F056 F055 F069 F076 F087 F124 F129 F136 F202 F002 F211 F229 F229 F295 4 3 5 25 16 24 10 11 17 16 8 7 9 13 13 14 13 13 12 12 12 27 27 28...

Page 10: ...ook 1 23 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 5710 18 36 SD Deck Housing 1 Includes Items 23 24 29 31 26 NS Deck Serial Number Plate 1 27 5705 1 Blade 2...

Page 11: ...S Page 60 F013 F059 F013 F018 F025 F029 F002 F039 F050 F056 F055 F069 F076 F124 F136 F202 F002 F206 F039 F059 F014 33 26 34 F211 F229 F229 F295 4 3 5 20 16 21 8 13 10 10 11 10 10 9 9 9 12 14 15 18 17...

Page 12: ...Grease Fitting 6 Caster Wheel Components 17 5714 7 Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 7 17 18 5715 10 Tire Pneumatic 8 x 3 00 4...

Page 13: ...LY P N 5710 5 Refer to LUBRICATION POINTS Page 58 EVER Y GR EASE HRS 5846 25 F098 F055 F068 22 21 23 F047 17 17 19 20 7 18 F226 F084 F020 11 F012 F020 F084 F226 F123 16 16 16 12 10 13 15 F317 F317 F31...

Page 14: ...5 Includes Item F069 Deck Housing Components 22 8670 Tilt Up Hook 1 23 9772 Roller Wheel Assembly 2 1 2 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 NS Deck Serial Number Plate 1 26 5705 2...

Page 15: ...0 1 2 F246 F050 20 F295 3 21 F069 F076 4 5 33 32 26 31 28 28 22 F004 F403 F206 25 8 F136 F013 F211 10 23 15 24 F059 F229 8 F229 9 9 11 9 9 8 26 27 27 F202 30 29 Refer to DML36 INCH CARRIER FRAMEASSEMB...

Page 16: ...ing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 7 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 50 4 5715 3 Caster W...

Page 17: ...23 22 21 24 24 25 23 F020 F084 EVERY GR EASE HRS 5846 25 EVERY GR EASE HRS 5846 25 F335 F336 Refer to DGHS42 DECKASSEMBLY Page 16 16 F226 F226 F084 11 F020 F012 F123 F047 17 20 19 7 18 17 13 14 16 12...

Page 18: ...Includes Item F069 Deck Housing Components 27 8670 Tilt Up Hook 1 28 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 29 8490 Roller Wheel Axle Bolt 2 30 NS Deck Serial Number Plate 1 31 5705 3 Blade...

Page 19: ...22 23 24 19 12 25 F295 3 26 F069 F124 17 16 F136 F211 14 21 39 F076 4 5 F229 12 F229 F229 F229 13 13 20 15 13 13 12 F018 F056 F055 F202 F002 38 34 34 32 31 32 33 35 36 37 F025 F029 F002 F050 1 2 12 F2...

Page 20: ...670 Tilt Up Hook 1 24 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 25 8490 Roller Wheel Axle Bolt 2 26 NS Deck Serial Number Plate 1 27 5705 3 Blade 22 RH Rotation 2 5705 7 42 SD Blade Set with Hu...

Page 21: ...QUE INSTRUCTIONS Page 60 F013 F039 17 18 19 20 14 8 21 F295 3 22 F069 F124 7 12 F136 F211 10 16 35 F014 F076 4 5 F229 8 F229 F229 F229 9 9 15 11 9 9 8 F018 F056 F055 F202 F002 33 F059 34 F039 30 30 28...

Page 22: ...5 Includes Item F069 Deck Housing Components 22 8670 Tilt Up Hook 1 23 9772 Roller Wheel Assembly 2 1 2 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 NS Deck Serial Number Plate 1 26 5705 2...

Page 23: ...1 2 F246 F050 20 F295 3 21 F069 F076 4 5 Refer to 48 INCH CARRIER FRAMEASSEMBLY Page 24 33 32 26 F018 F056 F055 F002 31 28 29 22 F004 F403 F206 25 7 F136 F013 F211 9 23 15 24 F059 F229 7 F229 F229 F22...

Page 24: ...F069 Deck Housing Components 22 8670 Tilt Up Hook 1 23 9772 Roller Wheel Assembly 2 1 2 2 Includes Item F059 24 8490 Roller Wheel Axle Bolt 2 25 NS Deck Serial Number Plate 1 26 5706 Blade Hub Trash G...

Page 25: ...2 F246 F050 20 F295 3 21 F069 F076 4 5 Refer to 48 INCH CARRIER FRAMEASSEMBLY Page 24 34 33 F018 F056 F002 32 30 29 22 F004 F403 F206 25 7 F136 F013 F211 9 23 15 24 F059 F229 7 F229 F229 F229 8 8 14...

Page 26: ...Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 5 17 18 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tube Pneumatic 2 80 2 50 4 5715 3 Cas...

Page 27: ...D48 DECKASSEMBLY Page 28 Refer to DML42A DECKASSEMBLY Page 20 or DML42B DECKASSEMBLY Page 22 F098 F055 F068 23 22 21 F047 F012 24 24 25 23 5 7 6 12 11 18 19 17 20 13 14 16 F014 F020 F084 F123 F226 F33...

Page 28: ...tem F069 Deck Housing Components 26 8670 Tilt Up Hook 1 27 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 28 8490 Roller Wheel Axle Bolt 2 29 NS Deck Serial Number Plate 1 30 7705 1 Blade 25 RH Rota...

Page 29: ...N TORQUE INSTRUCTIONS Page 60 Hardware Used on Heavy Duty Gearboxes F136 F179 9 10 7 5 6 8 16 21 22 23 18 11 24 3 25 15 16 13 20 38 4 11 12 12 19 14 12 12 11 27 37 34 34 31 30 31 32 33 35 36 1 2 11 17...

Page 30: ...11 Roller Wheel 5 Poly 2 Includes Item F059 25 8490 Roller Wheel Axle Bolt 2 26 NS Deck Serial Number Plate 1 27 7705 1 Blade 25 RH Rotation 2 7705 5 48 SD Blade Set with Hubs Includes Items 27 28 F00...

Page 31: ...9 17 18 19 20 14 8 21 F295 3 22 F069 F124 7 12 F136 F211 10 16 F206 26 36 F031 4 F229 8 F229 F229 F229 9 9 15 11 9 9 8 F018 F056 F055 F202 F002 33 34 35 F039 F211 F014 F059 F004 F004 30 30 28 27 28 27...

Page 32: ...rease Fitting 6 Caster Wheel Components 17 5714 7 Bearing Cap 4 18 5714 5 Bearing Caster Wheel 2 19 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 5 17 18 5715 10 Tire Pneumatic 8 x 3 00 4...

Page 33: ...P N 8811 1 EVER Y GR EASE HRS 584 6 25 Refer to DGHS52 DECKASSEMBLY Page 32 F098 F055 F068 23 22 21 F047 F012 24 24 25 23 13 5 7 6 16 12 11 18 19 17 20 14 16 F014 F020 F084 F123 F226 F335 F336 17 16...

Page 34: ...3 5830 Grease Fitting 1 24 8067 10 Shear Pin w Cotter Set of 5 Includes Item F069 Deck Housing Components 25 8670 9 Tilt Up Hook 1 26 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 27 8490 Roller Wh...

Page 35: ...Refer to FASTENER LOCTITE APPLICATION TORQUE INSTRUCTIONS Page 60 F136 F179 6 15 21 22 17 11 23 3 24 15 13 19 37 4 11 12 12 18 14 12 12 11 27 26 26 36 33 33 30 29 30 31 32 34 35 1 2 11 16 16 F246 F05...

Page 36: ...r Deck Lock RH 1 16 8740 Deck Pin Bushing 3 4 ID 4 17 5830 Grease Fitting 6 Caster Wheel Components 18 8766 Axle Nut 3 4 16 2 19 8768 2 Seal Reverse Lip 4 20 8037 Bearing Cone 3 4 ID 4 21 8037 2 Beari...

Page 37: ...OMPLETE CARRIER FRAME ASSEMBLY P N 8811 17 27 26 25 24 F014 6 Refer to DSD52 DECKASSEMBLY Page 36 F335 F336 F117 17 7 5 11 27 26 F347 F344 28 F348 14 13 12 F140 F218 F218 F140 18 19 20 21 6 22 21 20 1...

Page 38: ...Plate 1 36 8051 10 Right Angle Gearbox Includes Item 19 1 Deck Housing Components 37 8727 Washer Shim 13 16 x 1 4 4 38 8775 Hitch Pin 219 4 39 8735 10 Rubber Mat 5 x 6 2 40 8790 Rubber Cushion Strip 3...

Page 39: ...F009 F252 11 F023 15 F041 F051 F041 F051 F276 F055 6 40 40 40 39 39 F013 Refer to 52 INCH CARRIER FRAMEASSEMBLY Page 34 F004 3 18 1 F354 4 2 F246 17 20 22 25 F277 F076 24 10 F295 F068 F134 F226 F009...

Page 40: ...talla tion Contact your Walker dealer Refer also to DSD52 DECK ASSEMBLY page 36 1 8691 4 Baffle RH 1 2 8691 3 Baffle Center 1 3 8691 2 Baffle LH 1 4 8052 9 Mulch Blade Spacer 3 5 5705 15 Blade 18 3 8...

Page 41: ...genuine Walker replacement parts MULCHING KIT FOR DSD52 DECK ASSEMBLY F048 F343 Refer to DSD52 DECKASSEMBLY Page 36 F004 F029 2 3 1 5 4 5 4 5 4 F004 F029 F029 F029 F029 F029 F029 F004 F004 F004 F004 F...

Page 42: ...Caster Wheel Components 19 5714 7 Bearing Cap 4 20 5714 5 Bearing Caster Wheel 2 21 5715 4 Caster Wheel Pneumatic 8 x 3 00 4 2 Includes Items 6 19 20 5715 10 Tire Pneumatic 8 x 3 00 4 5715 9 Tire Tub...

Page 43: ...068 25 24 23 26 26 27 25 15 16 17 18 F012 F123 F047 19 22 21 6 20 19 10 14 F317 F317 10 9 7 6 11 13 12 F014 F335 F336 F117 15 5 Refer to DSD56 DECKASSEMBLY Page 42 F317 1 3 2 4 8 1 3 4 F166 Refer to L...

Page 44: ...8 Tilt Up Hook 1 26 5162 11 Roller Wheel 5 Poly 2 Includes Item F059 27 8490 Roller Wheel Axle Bolt 2 28 NS Deck Serial Number Plate 1 29 5705 0 Blade 20 RH Rotation 3 5705 9 56 SD Blade Set with Hub...

Page 45: ...F246 F050 F002 F029 F050 2 1 18 19 19 20 F076 3 4 5 F295 F136 F179 24 23 F069 22 21 6 7 8 F229 F229 F229 F229 8 8 8 9 9 9 9 9 9 F136 F211 15 14 13 12 11 F136 F211 10 39 28 F206 F032 F004 F020 25 F208...

Page 46: ...ever Deck Lock RH 1 16 8740 Deck Pin Bushing 3 4 ID 4 17 5830 Grease Fitting 6 Caster Wheel Components 18 8766 Axle Nut 3 4 16 2 19 8768 2 Seal Caster Wheel 4 20 8037 Bearing Cone 3 4 ID 4 21 8037 2 B...

Page 47: ...OMPLETE CARRIER FRAME ASSEMBLY P N 8911 17 27 26 25 24 Refer to DSD62 DECKASSEMBLY Page 46 17 27 26 F347 F344 28 F348 F263 14 13 12 11 F140 F218 F218 F140 18 19 20 21 6 22 21 20 19 23 ORDER AS P N 877...

Page 48: ...8790 Rubber Cushion Strip 3 36 8727 Washer Shim 13 16 x 1 4 4 37 8775 Hitch Pin 219 4 38 8735 10 Rubber Mat 5 x 6 2 39 8720 30 Anti Scalp Wheel Mount 3 40 8745 30 Axle Spacer Tube 3 41 6715 1 Roller W...

Page 49: ...2 F004 49 50 F039 F059 F014 F009 8 F051 7 8 51 F004 52 F356 F023 11 F009 10 12 13 14 F108 F040 42 F206 6 F055 F276 5 F012 6 5 16 F114 F041 F041 F041 6 Refer to 62 INCH CARRIER FRAMEASSEMBLY Page 44 18...

Page 50: ...1 17 8740 Deck Pin Bushing 3 4 ID 4 18 5830 Grease Fitting 6 Caster Wheel Components 19 8766 Axle Nut 3 4 16 2 20 8768 2 Seal Reverse Lip 4 21 8037 Bearing Cone 3 4 ID 4 22 8037 2 Bearing Race 4 23 8...

Page 51: ...N 7803 EVER Y GR EASE HRS 5846 25 18 28 27 26 Refer to DSD74 DECKASSEMBLY Page 50 18 28 27 F347 F344 29 F348 17 F263 14 13 12 11 6 23 22 22 21 21 20 20 19 24 15 25 F014 6 F335 F117 F336 7 5 10 16 F317...

Page 52: ...6 1 Lock Lever Rear Caster 2 29 7775 5 Lock Pin 5 16 2 30 5683 Pivot Bearing 4 31 7866 74 SD Rear Fork Mount 2 Includes Items 10 30 32 7870 74 SD Rear Fork 2 33 5714 3 Axle Spacer Tube 2 34 7868 74 SD...

Page 53: ...5 F399 F399 42 38 43 38 38 F012 F119 33 F119 F047 34 39 39 11 F038 F031 41 40 37 13 21 13 22 23 13 13 18 18 18 13 18 18 20 13 19 13 18 26 14 15 6 14 16 F278 10 9 F295 7 5 F069 3 4 8 17 17 12 17 27 24...

Page 54: ...56 74 3 3 5705 30 Break Away Blade 3 4 5705 17 Special Bolt 1 2 13 x 1 7 16 6 DSD 74 Break Away Blade Kit 5705 34 1 5706 Blade Hub Trash Guard 4 2 5706 26 Blade Hub 36 56 74 4 3 5705 30 Break Away Bla...

Page 55: ...42 5705 4 5705 3 5705 8 DSD42 5705 3 5705 3 5705 7 DML42A 5705 28 5705 28 5705 19 DML42B 5705 11 Upper Blade 5705 10 Lower Blade 5705 11 Upper Blade 5705 10 Lower Blade 5705 12 DGHS48 7705 2 7705 1 77...

Page 56: ...56SD Front 42 DSD56 1 DSD74 Weldments 8 8760 2 Rear Deck Pin 3 4 x 5 3 4 DSD52 DSD62 DSD74 2 10 7865 18 Front Deck Pin 3 4 x 6 5 8 DSD74 2 12 8751 7 Rim Rod LH DSD74 1 13 8751 8 Rim Rod Front 13 1 2...

Page 57: ...6 DSD42 DML42A DML42B Deck Carrier FrameAssemblies 10 20 21 10 8 8 19 13 8 8 10 10 12 16 8 10 15 10 8 14 DSD52 DSD62 Deck Carrier FrameAssemblies DGHS36 DGHS42 DGHS48 DGHS52 Deck Carrier FrameAssembli...

Page 58: ...rrier Frame 16 8640 16 Roll Pin 8 x 20mm 3 8641 48 Deck Height Adjuster Kit 1 8642 2 Decal Deck Height Position 1 2 8641 12 Rear Chain 2 48 Carrier Frame 41 Links 3 8640 2 Chain Guide 4 4 8640 4 Joini...

Page 59: ...DECKASSEMBLY Page 36 2 1 17 19 20 21 21 22 21 21 23 23 24 25 25 25 25 22 21 21 23 24 22 21 21 23 24 22 20 19 18 3 5 6 3 2 4 8 9 11 4 3 10 15 10 10 10 11 4 3 12 12 9 8 4 14 16 16 16 7 13 EVERY GR EASE...

Page 60: ...rbox Oil 1 11 Dolly Wheel Retract Oil 1 Lever and Linkage 12 Dolly Wheel Pivot Grease 1 DSD74 Assemblies 1 Deck Caster Wheel Fork Pivot Grease 2 2 Blade Drive Gearbox Oil 4 3 Tee Gearbox Deck Oil 1 4...

Page 61: ...se only genuine Walker replacement parts LUBRICATION POINTS DSD52 and DSD62 Assemblies 9 6 11 12 7 5 10 7 6 1 9 4 1 4 9 4 1 1 2 3 2 4 5 8 6 7 7 6 36 42 48 DGHS52 and 56 Assemblies DSD74Assembly 4 1 2...

Page 62: ...P N F018 5 8 18 Hex Nut used on underside of blades to 60 ft lb 81 4 N m DO NOT apply Loctite DSD52 DSD62 Deck Assemblies 4 Apply Loctite Threadlocker 242 Blue to P N F114 5 16 18 x 5 8 SQH Set Screw...

Page 63: ...ASTENER LOCTITE APPLICATION TORQUE INSTRUCTIONS 5 4 7 7 6 DSD52 DSD62 DeckAssemblies 2 2 3 DGHS DSD DML DeckAssemblies Refer to Heavy Duty Gear Drive Components GHS SD DML42Aand DML42B Models Refer to...

Page 64: ...Kit Includes Items 1 6 and instructions May be ordered as a kit for dealer installation Contact your Walker dealer 1 2744 2 Counter Weight Spring Extension 1 2 2431 1 Deck Arm Adapter LH 1 3 5775 2 H...

Page 65: ...Effective Date 08 01 08 Use only genuine Walker replacement parts MBSSD DECK ARM ADAPTER KIT P N 2430 10 4 To Tilt Up Latch Used in Tilt Up Position To Tilt Up Hook Used in Tilt Up Position 3 2 1 3 6...

Page 66: ...______________________________________________________ ______________________________________________________________________________________________________________ __________________________________...

Page 67: ...in the Owner s Manual for operation and maintenance B The customer shall pay any charges for making service calls and or for transporting the mower to and from the place where the inspection and or wa...

Page 68: ...WALKER MFG CO 5925 E HARMONY ROAD FORT COLLINS CO 80528 970 221 5614 FORM NO 080108 PRINTED IN USA www walkermowers com 2008 WALKER MFG CO TM...

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