Waldorf BP8080G Installation And Operation Manual Download Page 22

20 

Fault Finding 

Fault 

Possible Cause 

Remedy 

Igniter not sparking or sparking 

intermittently. 

No power to appliance. 

 
No power to ignitor circuit. 

 

 

 

 

 
Short in the high tension lead. 

 

Spark arc can be seen at  

electrode insulator, rather than 

at electrode tip. 

Check power supply to appliance. 

 
Check power to ignitor circuit.  

Check continuity through ignitor 

switch located on gas control and 

wiring to the ignitor is secure.  If 

this is correct, replace ignitor. 

 
Replace high tension lead. 

 

Replace electrode. 

 

Call service provider. 

NOTE: 

If ignition system fails, pilots can be manually lit in interim until piezo circuit is  

repaired.  A standard taper torch, matches or a lighter can be used for manual back-up 

ignition. 

Pilot burner will not light / stay 

alight. 

Thermocouple connection loose. 

 
 

Thermocouple faulty. 

 

Pilot flame too small. 

  - Gas pressure too low. 

  - Partially blocked pilot injector. 
 

Check gas control valve. 

Check thermocouple connection 

and repair. 
 

Replace thermocouple. 

 

Adjust pilot flame as shown in 

'Gas Specifications'. 

 
 

Gas control valve faulty, replace. 

Call service provider. 

Ignitor sparking continuously. 

If gas supply is turned ‘OFF’ at 

mains supply with gas control 
knob left in ‘Pilot’ position, with 

electrical power left ‘ON’ at mains, 

ignitor will continue to operate 

and attempt to ignite pilot. 

Check gas control knob is turned 

to ‘OFF’ position and electrical 
power has been turned ‘OFF’ at 

mains. 

 

Call service provider. 

Delay in the pilot burner igniting 

the main burner. 

Incorrect operating pressure 

 
Incorrect supply pressure. 

 

Pilot flame adjustment incorrect. 

 

Pilot burner injector, wrong size. 

 
Faulty gas control valve. 

Check operating pressure. 

 
Check supply pressure. 

 

Adjust pilot flame as shown in 

'Gas Specifications'. 

Fit correct size pilot burner  

injector. 
Replace gas control valve. 

Call service provider. 

This section provides an easy reference guide to the more common problems that may occur during the 

operation of your equipment.  The fault finding guide in this section is intended to help you correct, or at 

least accurately diagnose problems with your equipment. 
 

Although this section covers the most common problems reported, you may encounter a problem not 

covered in this section.  In such instances, please contact your local authorised service agent who will 

make every effort to help you identify and resolve the problem.  Please note that the service agent will 

require the following information:- 

 



Model Trade Name and Serial Number of Appliance.  (both can be found on Technical 
Data Plate located on appliance. 

Summary of Contents for BP8080G

Page 1: ...u a l Gas Bratt Pan BP8080G BPL8080G BPB8080G BPLB8080G BP8080GE BPL8080GE BPB8080GE BPLB8080GE BP8120G BPL8120G BPB8120G BPLB8120G BP8120GE BPL8120GE BPB8120GE BPLB8120GE Date Purchased Serial Numbe...

Page 2: ...ares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 14...

Page 3: ...lation Requirements Unpacking Location Clearances Assembly Gas Connection Electrical Connection Water Connection Commissioning Operation 14 Operation Guide Description of Controls Lighting Pilot Burne...

Page 4: ...ENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LI...

Page 5: ...s an electric thermostat burner control and over temperature safety cut out Created for compact modular kitchens it is fitted with manually or optional electric power operated tilting mechanism with a...

Page 6: ...8080G GE BP8120G GE BP8080G GE BP8120G GE Heat Input nett Nominal 18 5kW 23kW 18 5kW 23kW Pilot 190W 140W Gas Rate nett Nominal 1 96m3 hr 2 43m3 hr 1 44kg hr 1 79kg hr Pilot 0 02m3 hr Supply Pressure...

Page 7: ...mately 74mm from left hand side 574mm from rear of appliance and 290mm from floor BP8080G BP8120G 220 240V a c 50 60Hz 0 1kW 1P N E BP8080GE BP8120GE 220 240V a c 50 60Hz 0 35kW 1P N E Water Supply Re...

Page 8: ...6 Dimensions Dimensions BP L 8080G...

Page 9: ...7 Dimensions Dimensions BP L 8080GE Electrical Connection Point Gas Connection Point Water Connection Point...

Page 10: ...8 Dimensions Dimensions BP L 8120G...

Page 11: ...9 Dimensions Dimensions BP L 8120GE Electrical Connection Point Gas Connection Point Water Connection Point...

Page 12: ...d e g paint sealed by the manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging Check equipment and...

Page 13: ...and volume are available The following checks should be made before installation a Gas Type appliance has been supplied for is shown on coloured stickers located above gas connection and on rating pl...

Page 14: ...burner operating at High Flame setting 7 Verify operating pressure remains correct Electrical Connection 1 Electrical system are all connected through a 2m 10amp flex located at LH side of unit 2 For...

Page 15: ...hermostat Control Ensure operator has been instructed in areas of correct lighting operation and shutdown procedure for appliance This manual must be kept by owner for future reference and a record of...

Page 16: ...ons Description of Controls Lighting the Pilot Burner Lighting the Main Burner Setting the Temperature Operating the Water Supply Valve Tilting the Pan BP8180G Model Only Tilting the Pan BP8180GE Mode...

Page 17: ...Position Graduated Flow Gas Control Knobs G GE Models Pilot Burner Graduations from 1 to 10 for heat control Electrical Tilt Controls GE Models only With the bratt pan lid open the bratt pan can be el...

Page 18: ...d heat setting NOTE Pilot burner must be lit before the heating system can be operated Operating Water Supply Valve 1 Main power supply to bratt pan should be turned ON to hold solenoid water supply v...

Page 19: ...continually attempt to light the pilot NOTE If gas supply is turned OFF at mains supply and gas control knob on control panel is left in pilot position with electrical power still ON at bratt pan the...

Page 20: ...solution using soft cloth or a soft bristled brush Dry appliance thoroughly using a dry clean cloth Clean exterior of bratt pan using a mild detergent and a hot water solution using soft cloth or a s...

Page 21: ...r surfaces of bratt pan with hot water a mild detergent solution and a soft scrubbing brush Note that gas control knobs are a push fit onto gas and water control valve spindles and can be removed to c...

Page 22: ...rol knob left in Pilot position with electrical power left ON at mains ignitor will continue to operate and attempt to ignite pilot Check gas control knob is turned to OFF position and electrical powe...

Page 23: ...rning manual valve check coil for open circuit short circuit and for solenoid coil burn out If solenoid coil is satisfactory disconnect water connection and check inlet filter screen for foreign matte...

Page 24: ...R AND IGN ELECTRODE IGNITOR 228191 WATER MICROSWITCH 003004 TERMINAL BLOCK 013586 NEON GREEN 227962 NEON AMBER 227963 SWITCH 228999 GAS CONTROL 227830 OVERTEMP 025400 PAN DOWN MICROSWITCH 024802 CONTR...

Page 25: ...RED BLUE GREEN U2 W2 V2 RED BLUE WHITE GREEN 17 14 29 13 16 2 12 15 3 24 11 9 8 20 4 5 7 6 22 1 30 10 21 27 28 25 18 19 31 COM NO NC COM NC NO 1 2 WATER SOLENOID 020851 THERMOSTAT 024774 228341 PILOT...

Page 26: ...er panel 1 Refit hand wheel to allow pan to be raised lowered during gas conversion procedure BP8080G BP8120G models only 2 Remove main burner injectors and replace with correct size injectors as show...

Page 27: ...nection Beside rating plate Commissioning Before leaving installation 1 Check all gas connections for leakage using soapy water or other gas detecting equipment 2 Carry out a Commissioning check of ap...

Page 28: ...20mm 2 50mm 2 80mm Pilot Burner Injector 0 35 Aeration Clearance H 30mm 30mm Operating Pressure 0 76kPa 0 60kPa 2 4kPa 2 5kPa Gas Regulator Cap Screw 0 20 Natural Gas G20 LP Gas Propane G31 BP8080G G...

Page 29: ...rt from when carrying out gas conversion if required Refer to Gas Conversion section for details Natural Gas LPG Butane BP8080G GE BP8120G GE BP8080G GE BP8120G GE BP8080G GE BP8120G GE Main Burner 4...

Page 30: ...950 Terminal Block Motor 024774 Thermostat 50 C 320 C 025400 Over Temp Thermostat 227963 Indicator Neon Orange 227962 Indicator Neon Green 024802 Microswitch Bratt Pan Raise Lower 003004 Microswitch W...

Page 31: ...rsion Kits Accessories 228798 Plinth Kit 900mm 228802 Plinth Kit 1200mm Models Gas Type to Convert to Nat Gas LPG Butane BP8080G GE 232041 232040 232042 BP8120G GE 232045 232044 232046 Nat Gas UK 2320...

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