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76 Use in Hazardous Environments

WAGO-I/O-SYSTEM 750 XTR

750-652/040-000 Serial Interface RS-232/RS-485 XTR

Manual

Version 1.3.0

Figure 24: Marking Example for Approved Ex i I/O Module According to ATEX and IECEx

Figure 25: Text Detail – Marking Example for Approved Ex i I/O Module According to ATEX and

IECEx

Summary of Contents for 750-652/040-000

Page 1: ...Manual WAGO I O SYSTEM 750 XTR 750 652 040 000 Serial Interface RS 232 RS 485 XTR Freely Configurable Extreme Version 1 3 0...

Page 2: ...8 87 84 45 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always ap...

Page 3: ...1 4 1 Disposal 10 2 1 4 1 1 Electrical and Electronic Equipment 10 2 1 4 1 2 Packaging 11 2 2 Safety Advice Precautions 12 3 Device Description 15 3 1 View 18 3 2 Connectors 19 3 2 1 Data Contacts Lo...

Page 4: ...es 48 7 1 Connecting a Conductor to the CAGE CLAMP 48 7 2 Connection Examples 49 7 2 1 RS 232 Operating Mode 49 7 2 2 RS 422 Operating Mode 50 7 2 3 RS 485 Operating Mode 51 7 2 4 DMX Operating Mode 5...

Page 5: ...change Operating Mode 72 10 Use in Hazardous Environments 73 10 1 Marking Configuration Examples 74 10 1 1 Marking for Europe According to ATEX and IECEx 74 10 1 2 Marking for the United States of Ame...

Page 6: ...50 XTR and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO I O SYSTEM 750 XTR In addition to these operating instructions you will also need the system descrip...

Page 7: ...ry Indicates a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if...

Page 8: ...le 2 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater...

Page 9: ...ments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlying P...

Page 10: ...by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the oper...

Page 11: ...of electrical and electronic equipment can be harmful to the environment and human health 2 1 4 1 2 Packaging Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging gui...

Page 12: ...otection against contact Prevent fire from spreading outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel an...

Page 13: ...device Replace defective or damaged devices Replace defective or damaged device module e g in the event of deformed contacts Protect the components against materials having seeping and insulating prop...

Page 14: ...t electrostatic discharge per DIN EN 61340 5 1 3 When handling the devices please ensure that environmental factors personnel work space and packaging are properly grounded Use only direct current DC...

Page 15: ...missioning section The standard operating mode is RS 485 half duplex The standard data transmission is performed at 9600 baud 1 start bit 8 data bits and 1 stop bit are sent There is no parity generat...

Page 16: ...lements section The I O module 750 652 040 000 Serial Interface RS 232 RS 485 XTR receives the 24 V voltage supply for the field level from an upstream I O module or from the fieldbus coupler controll...

Page 17: ...erference For standard compliant application in substation instrumentation and control telecontrol systems railway technology or shipbuilding certified operation field side power supply filter 750 624...

Page 18: ...gend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAM...

Page 19: ...ts which are available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in...

Page 20: ...ts Figure 3 Power Jumper Contacts Table 4 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential transmission Uv for field supply 2 Spring contact Potential transmiss...

Page 21: ...respective I O module can be achieved even in the presence of interference acting on the signal cable For further information about shielding see system manual WAGO I O SYSTEM 750 XTR section Connect...

Page 22: ...smission is inactive 3 RxD receive C OFF No signal transmission RxD or input open Green Signal transmission RxD present 1 Red Signal transmission RxD present 1 but some characters received are defecti...

Page 23: ...flashing Data exchange mode is ON but there is no communication timeout DMX H OFF DMX is OFF Green DMX is ON 1 With high baud rates the pulses are so short that the on state cannot or can hardly be d...

Page 24: ...Technical Data Supply Current consumption system voltage max 5 VDC 85 mA Current consumption power jumper contact typ 24 VDC Voltage via power jumper contacts under laboratory conditions for ambient o...

Page 25: ...hange mode DMX max 100 m 5 Buffer 2560 bytes for receive 512 bytes for send 6 Default setting 1 Firmware version 06 or higher Receiving DMX packets possible 2 Activation of flow control RTS CTS is onl...

Page 26: ...l Data Mechanical Conditions Vibration resistance Max 5g Follow the installation instructions 3 6 7 Climatic Environmental Conditions Table 15 Technical Data Climatic Environmental Conditions Surround...

Page 27: ...granted to 750 652 040 000 I O modules Conformity Marking UL508 Korea Certification MSIP REM W43 SIM750 The following Ex approvals have been granted to 750 652 040 000 I O modules CULUS ANSI ISA 12 12...

Page 28: ...ctrical equipment Equipment requirements in the types of protection EN 60079 7 2015 Electrical equipment in e type of protection with ec level of protection EN 60079 15 2010 Electrical equipment in th...

Page 29: ...s 1000 shocks per axis and direction half sine EN 50155 EN 61373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN...

Page 30: ...IEEE C37 90 1 4 kV Surge Voltage Surge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 15...

Page 31: ...Components of the Voltage to DC Line Connections EN 61000 4 17 EN 60255 26 15 Damped Oscillatory Waves EN 61000 4 18 EN 60255 26 IEEE C37 90 1 1 25 kV conductor conductor 2 5 kV conductor ground Volta...

Page 32: ...GHz 6 GHz 60 dB V m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB V m 50 dB V m QP 150 kHz 300 kHz 50 dB V m 34 dB V m QP 0 3 MHz 30 MHz 54 dB V m QP 30 MHz 2 GHz 24 dB V m QP 156 MHz 165 MHz Shipbuilding...

Page 33: ...l for EMC A or EMC B Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2...

Page 34: ...s for Serial Transmission The data to be sent and received will be stored in up to 46 input and output bytes D0 D45 Data flow is controlled with control and status bytes C0 and S0 or C1 and S1 The inp...

Page 35: ...23 Status Byte S0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 RC BUF_F IL2 IL1 IL0 IA RR TA TA Transmit acknowledge RR Receive request IA Initialization acknowledge IL0 Input length number of char...

Page 36: ...a character was lost during receipt 1 Only applies to flow control RTS with lead follow on time Bit 4 state Bit 4 is 0 Receiving level Space 3 V 15 V at the CTS input Bit 4 is 1 Receiving level Mark...

Page 37: ...communication X Not used Table 28 Status Byte S0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 RC X X X RCVT CHK 0 LGT LGT The length of the telegram last received does not match the PI size CHK Wro...

Page 38: ...Only when this feedback is present can the application transmit the next part of the data The data transmission rates between the application and I O module and between the I O module and serial inte...

Page 39: ...t either to begin transmitting data to the application immediately or to wait to receive additional data If the I O module begins to transmit data to the application immediately only part of a contigu...

Page 40: ...using RTS CTS the I O module stops transmitting data to the serial interface when CTS is set The I O module continues transmitting data when CTS is reset When data is received the I O module monitors...

Page 41: ...module supports flow control for the serial interface using the XON XOFF protocol see section Flow Control Using XON XOFF Protocol 5 1 6 DMX Operating Mode In DMX mode the I O module can both send an...

Page 42: ...y address range of the entire DMX packet DMX universe and transmit to the associated fieldbus master The size of the address range corresponds to the set process image size of the I O module of 24 byt...

Page 43: ...ycle in which process data is exchanged between I O modules is event driven The I O module only starts the next transmission after assessing the transmission of the opposite side as error free The I O...

Page 44: ...tacts are sharp edged Handle the I O module carefully to prevent injury Do not touch the blade contacts Insert I O modules only from the proper direction All I O modules feature grooves for power jump...

Page 45: ...work when devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Temperature range app...

Page 46: ...o the assembly until the I O module snaps into the carrier rail Figure 9 Snap the I O Module into Place Example With the I O module snapped in place the electrical connections for the data contacts an...

Page 47: ...RS 485 XTR Manual Version 1 3 0 6 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 10 Removing the I O Module Example Electrical connections for...

Page 48: ...1 Connecting a Conductor to the CAGE CLAMP The WAGO CAGE CLAMP connection is appropriate for solid stranded and finely stranded conductors Only connect one conductor to each CAGE CLAMP Only one conduc...

Page 49: ...int Connection Operating Mode RS 232 with RTS CTS Data Flow Control In the RS 232 operating mode point to point connection terminal resistors are not necessary The cable length can be up to 40 m due t...

Page 50: ...cation between 2 or several 750 652 040 000 interface modules at low baud rates or with shorter line lengths it is not necessary to use the terminal resistors If the 750 652 040 000 serial interface m...

Page 51: ...ance is used by connecting the signal lines via one 100 120 resistor apiece to both bus ends For communication between 2 or more 750 652 040 000 interface modules at low baud rates or with shorter lin...

Page 52: ...can cause defective reception are thus prevented Biasing network Check the necessity of an external biasing network before start up In modern devices with RS 485 RS 422 interface this network is eith...

Page 53: ...odules to connect are connected to each other crosswise In the Data Exchange operating mode point to point connection a twisted pair cable should be used at least for larger cable lengths 2 wire pairs...

Page 54: ...Incorrectly selected voltage levels can destroy the device Note when switching between operating modes that RS 232 and RS 485 use different voltage levels Switch off connected devices before changing...

Page 55: ...n Exit Closes the active window If you have changed settings you will be asked to save these values in the I O module Open Opens a file with saved parameters WAGO I O CHECK shows the Open File dialog...

Page 56: ...ges to the configuration of the superior controller may be necessary The following selection box is displayed Table 30 Process Image Size Selection box Settings Process image size 8 bytes 24 bytes 48...

Page 57: ...200 38400 57600 115200 Data Bits 8 7 Parity none odd even Stop Bits 1 2 Flow Control disabled XON XOFF1 RTS CTS2 RTS lead and follow on time Continuous Send Mode disabled released Continuous Receive M...

Page 58: ...alog for the serial interface module by selecting Settings in the context menu of the I O module node view or navigation Important note Before changing the parameters you should save the current value...

Page 59: ...fer The following chapters describe data transfer in all operating modes for serial transmission and in the Data Exchange operating mode 8 3 1 Example of Operating Modes for Serial Transmission The co...

Page 60: ...e 0 If the input buffer if full the I O module cannot receive any further data via the serial interface Any data transmitted by an external device is lost 8 3 2 Initialization The I O module is initia...

Page 61: ...byte 0 Control byte 1 Output byte 0 Output byte 1 0011 0001 0000 0001 H 0x48 a 0x60 Output byte 2 Output byte 3 Output byte 4 Output byte 5 1 0x6C 1 0x6C o 0x6F 0 x 20 Output byte 6 Output byte 7 Outp...

Page 62: ...X01X 0XXX 1XXX XX XX There are no receive data available 0XX1 000X 0XXX 1XXX G O The data is available in the input bytes After the characters have been processed RA is inverted Table 43 Output Proces...

Page 63: ...al interface Control byte 0 Control byte 1 0XXX 0XX0 0XXX 1XXX Controller takes bit 3 TR of the control byte 0 back 8 3 5 2 Transmission of a Block of More than 512 Bytes The output buffer is filled u...

Page 64: ...ls the output buffer with another 46 bytes of data Status byte 0 Status byte 1 0XXX X0X1 0000 0XXX I O module confirms the acceptance of the data Status byte 0 Status byte 1 0XXX X0X1 0000 1XXX All da...

Page 65: ...D2 Data byte 2 D2 Data byte 2 DMX channel 2 D5 Data byte 5 D5 Data byte 5 DMX channel 5 24 bytes D6 Data byte 6 D6 Data byte 6 DMX channel 6 D21 Data byte 21 D21 Data byte 21 DMX channel 21 48 bytes D...

Page 66: ...hannels Switching between Sending and Receiving Modes You can switch between sending and receiving modes in the CODESYS 2 3 and e COCKPIT programming tools by calling up the respective module Table 47...

Page 67: ...ed in this section it can lead to functional limitations and data loss Additional information on using DMX functions is listed in the DMX_01 Application Note The application note is available for down...

Page 68: ...and the DMX start code DMX channel 0 Effect The number of DMX channels actually received 21 DMX channels are in byte D0 of the input process image DMX channels 1 21 were received Data bytes D1 D21 rec...

Page 69: ...WAGO I O SYSTEM 750 XTR Commissioning 69 750 652 040 000 Serial Interface RS 232 RS 485 XTR Manual Version 1 3 0 Figure 21 Example Assignment of DMX Channels to the Input Process Image...

Page 70: ...in the data part of the process image for transmission of status information Use bits 0 1 and 2 of the first data byte for example 1 Use bit 0 as the ON signal on both sides 2 Describe bit 0 in the pr...

Page 71: ...serial interface Check Continuous Send Reduce data traffic Increase baud rate Make sure that the opposite side accepts data Parity error Data transmission was interrupted Check the configuration of t...

Page 72: ...size Checksum error Data transmission was interrupted The last valid value is retained in the process image Use a shielded cable Change wire routing Shorten cable Eliminate interference Timeout The da...

Page 73: ...e 2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installat...

Page 74: ...000 Serial Interface RS 232 RS 485 XTR Manual Version 1 3 0 10 1 Marking Configuration Examples 10 1 1 Marking for Europe According to ATEX and IECEx Figure 22 Marking Example According to ATEX and IE...

Page 75: ...IIC Explosion group of dust T135 C Max surface temperature of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection...

Page 76: ...XTR 750 652 040 000 Serial Interface RS 232 RS 485 XTR Manual Version 1 3 0 Figure 24 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 25 Text Detail Marking Example for...

Page 77: ...a dust layer Dc Equipment protection level EPL Mining I Equipment Group Mining M2 M1 Category High level of protection with electrical circuits which present a very high level of protection Ex Explos...

Page 78: ...ed States of America NEC and Canada CEC Figure 26 Marking Example According to NEC Figure 27 Text Detail Marking Example According to NEC 500 Table 55 Description of Marking Example According to NEC 5...

Page 79: ...pment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 29 Text Detail Marking Example...

Page 80: ...n mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equi...

Page 81: ...rinting when replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can on...

Page 82: ...e in particular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases...

Page 83: ...o telephone networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fit...

Page 84: ...ponding PI module type Table 59 Configuration PI module type Representatives of the module type PI data type Instances Inp Outp 75x 652 ser interf 8 bytes 75x 652 Unsigned8 2 OctetString 6 1 1 75x 652...

Page 85: ...ule Channel Parameters for 750 652 040 000 GSD File WAGO I O CHECK Description Value Selection box Value Enhanced operating mode according to the following settings Operating Mode no equivalent DMX ha...

Page 86: ...time RS 485 100 us Switchover Time RS 485 100 us 2 characters Switchover Time RS 485 2 Characters 4 characters Switchover Time RS 485 4 Characters Monitoring time con receive 2 characters Continuous R...

Page 87: ...Point to point Connection Between 2 Nodes 53 Figure 17 Parameter dialog 54 Figure 18 Toolbar 55 Figure 19 Process Image Size 56 Figure 20 Parameter range 57 Figure 21 Example Assignment of DMX Channe...

Page 88: ...ntal Conditions and Shipbuilding 29 Table 18 EMC Immunity to Interference 30 Table 19 EMC Emission of Interference 32 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 33 Table 21...

Page 89: ...Diagnostics Data Exchange 72 Table 53 Description of Marking Example According to ATEX and IECEx 75 Table 54 Description of Marking Example for Approved Ex i I O Module According to ATEX and IECEx 77...

Page 90: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com...

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