background image

Application

Tip Spray 

Bore

Spraying 

marking

angle

inch / mm

width mm 

1)

Order no.

Order no.

Order no.

Natural paints

407

40°

0.007 / 0.18

160

0090 407

1088 407

0552 407

Clear paints

507

50°

0.007 / 0.18

190

0090 507

–––––––

–––––––

Oils

209

20°

0.009 / 0.23

145

0090 209

1088 209

0552 209

309

30°

0.009 / 0.23

160

0090 309

1088 309

0552 309

409

40°

0.009 / 0.23

190

0090 409

1088 409

0552 409

509

50°

0.009 / 0.23

205

0090 509

1088 509

0552 509

609

60°

0.009 / 0.23

220

0090 609

1088 609

0552 609

Synthetic-resin paints

111

10°

0.011 / 0.28

85

0090 111

1088 111

0552 111

PVC paints

211

20°

0.011 / 0.28

95

0090 211

1088 211

0552 211

311

30°

0.011 / 0.28

125

0090 311

1088 311

0552 311

411

40°

0.011 / 0.28

195

0090 411

1088 411

0552 411

511

50°

0.011 / 0.28

215

0090 511

1088 511

0552 511

611

60°

0.011 / 0.28

265

0090 611

1088 611

0552 611 

Paints, primers

113

10°

0.013 / 0.33

100

0090 113

1088 113

0552 113

Zinc chromate base

213

20°

0.013 / 0.33

110

0090 213

1088 213

0552 213

Fillers

313

30°

0.013 / 0.33

135

0090 313

1088 313

0552 313

413

40°

0.013 / 0.33

200

0090 413

1088 413

0552 413

513

50°

0.013 / 0.33

245

0090 513

1088 513

0552 513

613

60°

0.013 / 0.33

275

0090 613

1088 613

0552 613

813

80°

0.013 / 0.33

305

0090 813

1088 813

0552 813

Fillers

115

10°

0.015 / 0.38

90

0090 115

1088 115

0552 115

Spray plasters

215

20°

0.015 / 0.38

100

0090 215

1088 215

0552 215

Rust protection paints

315

30°

0.015 / 0.38

160

0090 315

1088 315

0552 315

415

40°

0.015 / 0.38

200

0090 415

1088 415

0552 415

515

50°

0.015 / 0.38

245

0090 515

1088 515

0552 515

615

60°

0.015 / 0.38

265

0090 615

1088 615

0552 615

715

70°

0.015 / 0.38

290

0090 715

1088 715

0552 715

815

80°

0.015 / 0.38

325

0090 815

1088 815

0552 815

Spray plasters

217

20°

0.017 / 0.43

110

0090 217

1088 217

0552 217

Rust protection paints

317

30°

0.017 / 0.43

150

0090 317

1088 317

0552 317

Red lead

417

40°

0.017 / 0.43

180

0090 417

1088 417

0552 417

Latex paints

517

50°

0.017 / 0.43

225

0090 517

1088 517

0552 517

617

60°

0.017 / 0.43

280

0090 617

1088 617

0552 617

717

70°

0.017 / 0.43

325

0090 717

1088 717

0552 717

219

20°

0.019 / 0.48

145

0090 219

1088 219

0552 219

319

30°

0.019 / 0.48

160

0090 319

1088 319

0552 319

419

40°

0.019 / 0.48

185

0090 419

1088 419

0552 419

519

50°

0.019 / 0.48

260

0090 519

1088 519

0552 519

619

60°

0.019 / 0.48

295

0090 619

1088 619

0552 619

719

70°

0.019 / 0.48

320

0090 719

1088 719

0552 719

819

80°

0.019 / 0.48

400

0090 819

1088 819

0552 819

Mica paints

221

20°

0.021 / 0.53

145

0090 221

1088 221

0552 221

Zinc dust paints

421

40°

0.021 / 0.53

190

0090 421

1088 421

0552 421

Dispersions

521

50°

0.021 / 0.53

245

0090 521

1088 521

0552 521

621

60°

0.021 / 0.53

290

0090 621

1088 621

0552 621

821

80°

0.021 / 0.53

375

0090 821

1088 821

0552 821

Rust protection paints

223

20°

0.023 / 0.58

155

0090 223

1088 223

0552 223

423

40°

0.023 / 0.58

180

0090 423

1088 423

0552 423

523

50°

0.023 / 0.58

245

0090 523

1088 523

0552 523

623

60°

0.023 / 0.58

275

0090 623

1088 623

0552 623

723

70°

0.023 / 0.58

325

0090 723

1088 723

0552 723

823

80°

0.023 / 0.58

345

0090 823

1088 823

0552 823

Dispersions

225

20°

0.025 / 0.64

130

0090 225

1088 225

0552 225

Binder, glue 

425

40°

0.025 / 0.64

190

0090 425

1088 425

0552 425

and filler paints

525

50°

0.025 / 0.64

230

0090 525

1088 525

0552 525

625

60°

0.025 / 0.64

250

0090 625

1088 625

0552 625

825

80°

0.025 / 0.64

295

0090 825

1088 825

0552 825

227

20°

0.027 / 0.69

160

0090 227

1088 227

0552 227

427

40°

0.027 / 0.69

180

0090 427

1088 427

0552 427

527

50°

0.027 / 0.69

200

0090 527

1088 527

0552 527

627

60°

0.027 / 0.69

265

0090 627

1088 627

0552 627

827

80°

0.027 / 0.69

340

0090 827

1088 827

0552 827

629

60°

0.029 / 0.75

285

0090 629

1088 629

0552 629

231

20°

0.031 / 0.79

155

0090 231

1088 231

0552 231

431

40°

0.031 / 0.79

185

0090 431

1088 431

0552 431

531

50°

0.031 / 0.79

220

0090 531

1088 531

0552 531

631

60°

0.031 / 0.79

270

0090 631

1088 631

0552 631

433

40°

0.033 / 0.83

220

0090 433

1088 433

0552 433

235

20°

0.035 / 0.90

160

0090 235

1088 235

0552 235

435

40°

0.035 / 0.90

195

0090 435

1088 435

0552 435

535

50°

0.035 / 0.90

235

0090 535

1088 535

0552 535

635

60°

0.035 / 0.90

295

0090 635

1088 635

0552 635

839

80°

0.039 / 0.99

480

0090 839

–––––––

–––––––

243

20°

0.043 / 1.10

185

0090 243

1088 243

0552 243

Large-area coatings

543

50°

0.043 / 1.10

340

0090 543

1088 543

0552 543

552

50°

0.052 / 1.30

350

0090 552

1088 552

0552 552

1)

Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

13.4 Airless tip table

Standard tips 

up to 530 bar (53 MPa)

WAGNER tip 

without tip

up to 530 bar (53 MPa)

Order no. 

1088 001

WAGNER

without tip

without tip

Trade Tip 2 

F thread (11/16 - 16 UN)

G thread (7/8 - 14 UN)

up to 270 bar

for Wagner spray guns

for Graco/Titan spray guns

(27 MPa)

Order no. 

1006 001

Order no. 

1006 002

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ProSpray 30 • 34

g

Appendix

Summary of Contents for ProSpray 30

Page 1: ... Operating manual Airless high pressure spraying unit ProSpray 30 34 ...

Page 2: ...ot be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket outlet 4 Check allowable operating pressure of high pressure hose and spray gun 5 Check all connections for leaks The instructions regarding regular cleaning and maintenance of the unit must be str...

Page 3: ...ing material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintended operation Always secure the spray gun when mounting or dis mounting the tip and in case of interruption to work P Recoil of spray gun In case of high operating pressure pulling the trigger can effect...

Page 4: ...ining solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation when spraying in rooms Adequate ventilation must be guaranteed for the removal of the solvent vapours P Suction installations These are to be set up by the user of the unit according to local regulations P Earthing of the object The object to be coated ...

Page 5: ...arts can be reduced appreciably through this Attention Make sure when stirring up with motor driven agitators that no air bubbles are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of unit 3 1 Airless process The main areas of application are thick layers ...

Page 6: ... for EasyGlide EasyGlide prevents increased wear of the packings 6 Pail hook 7 Control system cover 8 Return hose 9 Suction tube 10 Filter 11 Upright cart 12 Relief valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 13 Digital Electronic Spray Control ESC system 14 ON OFF switch 3 4 Explanatory diagram of ProSpray 30 34 11 12 13 14 8 9 6 5 7 3 1 2 4 10 ...

Page 7: ... mm Max sound pressure level 79 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating pressure reverberant floor 3 6 Transportation Pushing or pulling the unit Pull out the handle Fig 3 Item 1 until it will come no further Insert the handle push the buttons 2 on the spars and then push in the handle 2 1 2 3 7 Transportation in vehicle Roll the hig...

Page 8: ... the proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator when spraying with latex or at high pressure the solid yellow appears This means the tip is worn and needs to be replaced b Tip Too Large when a tip that is to...

Page 9: ...eral times and spray into a collecting container until the coating material exits the spray gun without interruption 8 Increase the pressure by slowly turning up the pres sure control knob Check the spray pattern and increase the pressure until the atomization is correct Always turn the pressure control knob to the lowest setting with good atomization 9 The unit is ready to spray 4 7 Digital ESC S...

Page 10: ...r at startup Also when setting a security code for the first time the Enter Old Code Number screen will not appear i SECURITY CODE SELECT 4 MENU 1 SET MPa 23 0 ACTUAL MPa 22 5 PRESSURE SELECT 4 MENU 1 SERVICE XXXHR RUN HOURS XX SERVICE TIME SELECT 4 MENU 1 Menu Screens Several menu screens are available for the user to customize and monitor sprayer operation They include Main Screen User Pre Sets ...

Page 11: ... shutting down 5 Spraying technique Move the spray gun evenly during the spraying process Otherwise the spray pattern will be uneven Carry out the spray movement with the arm not with the wrist Ob serve a parallel distance of approx 30 cm between the spray gun and the object of spraying The lateral edge of the spray jet should not be too distinct The spray edge should be gradual in order to facili...

Page 12: ...imum feed quantity constant spraying pressure and problem free functioning of the unit i Danger of short circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Cleaning the unit shutting down 8 Place the bearing ring 5 against the bearing spring 3 Slide the filter cartridge 2 over th...

Page 13: ...relief valve is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief valve to PRIME k circulation Refill the coating material Clean or replace the filter Clean connecting points Replace O rings if necessary Tighten suction tube Replace For selection of a sma...

Page 14: ...efective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power supply and correct the problem Restart the sprayer by following the Painting procedure in the Operation section of this manual LOW VOLTAGE CHECK MOTOR CHECK TRANSDUCER CHECK PAINT Before proceeding f...

Page 15: ...new valve housing 4 completely into the filter block 6 Tighten securely with a wrench 5 Align the cam base 3 with the hole in the filter block 6 Lubricate the cam base with grease and slide on the cam base 6 Bring the hole in the valve shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 5 7 3 6 4 2 Switch the unit OFF B...

Page 16: ...t valve seating 20 15 Clean all the parts with the corresponding cleaning agent Check outlet valve housing 14 outlet valve seat 20 outlet valve ball 18 and upper ball guide 17 for wear and replace parts if necessary If the worn outlet valve seat 20 is unused on one side in stall it the other way around 16 Carry out installation in the reverse order Lubricate O ring 12 with machine grease and en su...

Page 17: ...m 4 onto the piston from above 19 Lubricate installation tool and piston 4 with machine grease 20 Push piston 4 through the lower and upper pack ings until the upper end of the piston protrudes from the threaded joint 7 21 Remove installation tool from piston 4 22 Screw lock nut 5 at the upper housing 6 until it touches 23 Lubricate the threading of the upper housing 6 with machine grease Remove u...

Page 18: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 100 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug BLUE WHITE WHITE BROWN GREEN Control Panel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 220 240 V AC ...

Page 19: ...ressure hose DN 4 mm 7 5 m with stainless steel nipple 9984 574 High pressure hose DN 6 mm 15 m for dispersion 9984 575 High pressure hose DN 6 mm 30 m for dispersion 12 2 Spare parts list for main assembly spare parts diagram see Page 97 Item Order No Description 1 0508 555 Hex screw 4 2 0508 694 Pail hook 3 0295 694 Lock washer 2 4 0295 695 Hex screw 2 5 0508 223 Fluid section assembly 6 0507 78...

Page 20: ...551 775 0551 777 Motor 100 120 V AC 50 60 Hz 16 0507 960 0507 960 Screw 3 17 0507 959 0507 959 Electronic cover 18 0507 770 0507 770 Cyliner head screw 4 19 0295 694 0295 694 Lock washer 4 20 0551 784 0551 786 Electronic control assembly 220 240 V AC 0551 785 0551 787 Electronic control assembly 100 120V AC 21 0507 225 0507 225 Ventilator 22 0507 231 0507 231 Ventilator shroud 23 0551 781 0551 783...

Page 21: ...ndard 0508 450 Filter cartridge 100 meshes 4 0508 603 Bearing ring 5 0508 749 Bearing spring Item Order No Description 23 0507 454 Washer 24 0508 715 Outlet valve seat 25 0507 733 Outlet valve housing 27 0507 729 Lower ball guide 28 3551 519 Inlet valve ball 29 0508 716 Inlet valve seat 30 3500 203 O ring 31 0508 717 Inlet valve housing 0508 221 Service set packings with machine grease and install...

Page 22: ...durability Do not forget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the relief valve valve position PRIME k circulation 2 Switch off unit 3 Dismount the tip from the spray gun 4 Place tip in an appropriate cleaning agent until all coating material residue ...

Page 23: ... 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 421 0552 421 Dispersions 521 50 0 021 0 53 245 0090 521 1088 521 0552 521 621 60 0 021 0 53 290 0090 621 1088 621 0552 621 821 80 0 021 0 53 375 0090 821 1088 821 0552 821 Rust protection paints 223 20 0 023 0 58 155 0...

Page 24: ...2811 Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 60114050 Fax 01 69817257 Wagner Spraytech UK Ltd Unit 3 Haslemere Way Tramway Industrial Estate Banbury Oxon OX 16 8TY Great Britain Phone 0 12 95 265 353 Fax 0 12 95 269 861 J Wagner GmbH HK Room 18...

Page 25: ...96 ProSpray 30 34 d Zubehörbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 30 34 ...

Page 26: ...8 9 11 10 12 13 14 ProSpray 30 34 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 34 97 ...

Page 27: ...des pièces de rechange Figura dei ricambi 98 ProSpray 30 34 26 25 35 1 2 3 4 5 9 6 7 10 8 12 13 14 15 16 17 19 18 21 22 24 20 23 11 31 34 33 36 32 30 27 28 29 ProSpray 30 34 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento ...

Page 28: ...am Illustration des pièces de rechange Figura dei ricambi ProSpray 30 34 99 1 2 3 4 5 10 11 12 13 14 19 20 21 22 23 24 25 27 28 29 30 12 13 31 8 9 18 ProSpray 30 34 d Farbstufe g Fluid section f Pompe à peinture i Stadio della vernice ...

Page 29: ...34 ProSpray 30 34 d Hochdruckfilter g Filter Assembly f Filtre haute pression i Filtro ad alta pressione 11 1 3 5 4 6 2 7 9 8 10 Ersatzteilbild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ...

Page 30: ...bild Spare parts diagram Illustration des pièces de rechange Figura dei ricambi ProSpray 30 34 101 ProSpray 30 34 d Hoher Wagen g Upright cart f Chariot haut i Carrello alto 1 2 3 4 5 6 7 8 10 11 16 14 13 9 12 15 ...

Page 31: ...er uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen er füllen zu lassen Die Leistung dieser Garantie ist abhängig vom Nachweis durch Rech nung oder Lieferschein Ergibt die Prüfung daß kein Garantiefall vor liegt so geht die Reparatur zu Lasten des Käufers Klargestellt wird daß diese Garantieerklärung keine Einschränkung der gesetzlichen bzw der durch unse...

Page 32: ...e représente pas une restriction des revendications légales ou contractuelles définies par nos conditions générales de vente J Wagner GmbH Sous réserve de modification Imprimé en R F A Avvertenza importante sulla respon sabilit civile del produttore In base alla disposizione CEE vigente a partire dall 01 01 190 il pro duttore ha la responsabilità civile per il suo prodotto solo se tutte le parti p...

Page 33: ...rmity Herewith we declare that the supplied version of WAGNER ProSpray 30 34 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particular EN 292 1 2 EN 1953 EN 55014 EN 60335 1 EN 61000 3 Applied national technical standards and specifications in particular Date 03 03 2005 Dichiarazione di conformit Si dichiare c...

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