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6.

Handling the high-pressure
hose

Avoid sharp bending or kinking of the high-pressure
hose. The smallest bending radius amounts to about 20
cm.

Do not drive over the high-pressure hose. Protect
against sharp objects and edges.

6.1

High-pressure hose

The unit is equipped with a high-pressure hose specially
suited for piston pumps.

7.

Interruption of work

1. Open the relief valve, valve position PRIME

(

k

circulation).

2. Switch the unit OFF.

3. Turn the pressure control knob into the black zone

until it stops (no pressure generation).

4. Pull the trigger of the spray gun in order to release the

pressure from the high-pressure hose and spray gun.

5. Secure the spray gun, refer to the operating manual

of the spray gun.

6. If a standard tip is to be cleaned, see Page 45, Sec-

tion 13.2.

If a non-standard tip is installed, proceed according
to the relevant operating manual.

7. Leave suction hose and return hose immersed in

coating material or immerse them into a correspond-
ing cleaning agent.

8.

Cleaning the unit (shutting down)

A clean state is the best method of ensuring operation
without problems. After you have finished spraying,
clean the unit. Under no circumstances may any remain-
ing coating material dry and harden in the unit.

The cleaning agent used for cleaning (only with an igni-
tion point above 21 °C) must be suitable for the coating
material used.

If fast-drying or two-component coating
material is used, ensure that the unit is
rinsed with a suitable cleaning agent with-
in the processing time.

Attention

Only use WAGNER original-high-pressure
hoses in order to ensure functionality, safety
and durability.

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Danger of injury through leaking high-
pressure hose. Replace any damaged
high-pressure hose immediately.

Never repair defective high-pressure
hoses yourself!

Danger

ProSpray 22

g

Spraying technique

Cleaning the unit (shutting down)

Security Code Screen

The Security Code screen
allows the user to set a four
digit security code to prevent
unauthorized use of the sprayer.  If a security code has been
set, the control system display will ask for the code at startup.
If the correct code is entered, the display will show the Main
Screen and the sprayer will operate.  If the wrong code is
entered, the display will continue to ask for the correct code
and the sprayer will be disabled.  To set or change the security
code, press the #2 key.

Enter the old security code
number to access the screen
that allows the code change.  If
the wrong code is entered, the display will continue to ask for
the correct code and the security code cannot be changed.

Enter the new security code.
Once the new code is entered,
the display will automatically
ask that the new code be re-entered for verification.  If the same
new code is re-entered, the display will confirm that the new
code has been accepted and return to the Main Screen.  If the
new code is re-entered incorrectly, the display will return to the
“Enter New Code Number” screen and the process will repeat.

Prime Screen

The Prime screen appears
when the pressure control knob
is set at the “Min” setting in the
yellow zone.

Clean Screen

The Clean screen appears
when the pressure control knob
is set at the CLEAN position in
the blue zone and the relief valve is in the PRIME position.

5. Spraying technique

Move the spray gun evenly during the spraying process.
Otherwise the spray pattern will be uneven. Carry out the
spray movement with the arm, not with the wrist. Ob-
serve a parallel distance of approx. 30 cm between the
spray gun and the object of spraying. The lateral edge of
the spray jet should not be too distinct. The spray edge
should be gradual in order to facilitate overlapping of the
next coat. Always move the spray gun parallel and at an
angle of 90° to the surface to be coated in order to mini-
mize the paint mist.

If very sharp edges result or if there are
streaks in the spray jet – increase the operat-
ing pressure or dilute the coating material.

i

If there is no action at any menu screen for 30
seconds, the display will go back to the Main
Screen.

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CLEAN

MPa

XXXX

PRIME

To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
default code that leaves the sprayer unlocked).
As a result, the Main Screen will appear at sprayer
startup.

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ENTER NEW CODE

NUMBER

ENTER OLD CODE

NUMBER

If the sprayer is new, no security code is set and
the Main Screen will appear at startup.  Also,
when setting a security code for the first time, the
“Enter Old Code Number” screen will not appear.

i

SECURITY CODE

SELECT-4

MENU-1

Summary of Contents for ProSpray 22

Page 1: ...Operating manual Airless high pressure spraying unit ProSpray 22...

Page 2: ...be used 2 Secure WAGNER spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed The connection must take place through a correctly earthed two pole and earth socket...

Page 3: ...ion filter 35 8 3 Cleaning Airless spray gun 35 Page 9 Remedy in case of faults 36 10 Servicing 38 10 1 General servicing 38 10 2 High pressure hose 38 11 Repairs at the unit 38 11 1 Relief valve 38 1...

Page 4: ...ting material or solvents consult a doctor for quick and correct treatment Inform the doctor about the coating material or solvent used Danger Danger Danger Danger P Secure spray gun against unintende...

Page 5: ...wind Set the unit up in such a way that vapors containing solvents do not reach the unit and build up there A minimum distance of 5 m between the unit and spray gun is to be maintained P Ventilation...

Page 6: ...are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation i Pay attention to the Airless quality of the coating materials to be processed i 3 Description of un...

Page 7: ...f valve Lever position vertical PRIME k circulation Lever position horizontal SPRAY p 9 ON OFF switch 10 Control system cover 11 Digital Electronic Spray Control ESC system 12 Control panel indicators...

Page 8: ...necting thread M 16 x 1 5 Dimensions L x W x H 480 x 345 x 405 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating p...

Page 9: ...e proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one...

Page 10: ...ting container 5 3 1 2 4 The unit must be connected to an appropriately grounded safety outlet Attention 4 6 Taking the unit into operation with coating material 1 Immerse suction hose Fig 6 Pos 1 and...

Page 11: ...s the functionality of the sprayer It is installed directly below the pressure control knob on the control panel It consists of a display and four function keys The display shows various menu screens...

Page 12: ...prayer will operate If the wrong code is entered the display will continue to ask for the correct code and the sprayer will be disabled To set or change the security code press the 2 key Enter the old...

Page 13: ...circult through pane trating water Never spray down the unit with high pressure or high pressure steam cleaners Danger First of all pull out mains plug from socket Danger Caution Do not pump or spray...

Page 14: ...is in the SPRAY p spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Check voltage supply Turn up pressure control knob Replace Set relief v...

Page 15: ...ective Take the sprayer to a Wagner authorized service center for repair Low Voltage Screen E4 The Low Voltage screen appears when the sprayer shuts down because of low input voltage Check the power s...

Page 16: ...shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position 1 7 5 6 4 2 3 Switch the unit OFF Before all repair work Unplug the pow...

Page 17: ...ig 10 Item 1 10 11 12 8 7 11 3 Packings 1 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 38 2 It is not necessary to remove the outlet valve 3 Slide the retaining ring 10...

Page 18: ...pump manifold 18 Remove installation tool from piston 3 19 Carefully tighten retainer nut 6 with adjusting wrench 20 Position the pump manifold 2 underneath the gear unit housing and push up until it...

Page 19: ...anel Board Surge Suppressor Electronic Pressure Control EPC J16 AC Motor AC Neut AC Line AC Motor J9 J2 J1 J12 J7 Switch Ground 120 V AC Potentiometer Motor Pressure Sensor Pressure Sensor Jumper Plug...

Page 20: ...nium model 0335 002 Spray gun G 12 aluminium model 0257 001 Spray gun AG 09 S stainless steel model 2 0096 004 Pole gun 30 cm 0096 019 Pole gun 100 cm 0096 005 Pole gun 150 cm 0096 006 Pole gun 270 cm...

Page 21: ...ushing 14 0508 739 Lower seal 15 0508 677 Lower ball guide 16 0508 678 Inlet valve ball 17 0508 679 Inlet valve seat 18 3500 203 O ring 19 0508 680 Inlet valve housing 20 0508 615 Plug 21 0508 740 Sea...

Page 22: ...Page 100 12 4 Spare parts list for drive assembly spare parts diagram see Page 99 Item Order No Description 1 0551 616 Ventilator 2 9850 936 ON OFF switch 3 0508 571 Screw 4 4 0551 518 Front cover 5...

Page 23: ...rget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Open the reli...

Page 24: ...48 320 0090 719 1088 719 0552 719 819 80 0 019 0 48 400 0090 819 1088 819 0552 819 Mica paints 221 20 0 021 0 53 145 0090 221 1088 221 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0090 421 1088 42...

Page 25: ...Fax 43430528 A B Wagner Spraytech Iberica S A Apartado 132 08750 Molins de Rey Barcelona Spain Phone 93 6800028 Fax 93 6800555 J Wagner France S A R L B P 75 91122 Palaiseau Cedex France Phone 01 601...

Page 26: ...96 ProSpray 22 d Zubeh rbild g Accessories illustration f Illustration des accessoires i Figura degli accessori 3 1 5 2 4 6 ProSpray 22...

Page 27: ...9 10 8 2 14 13 12 11 ProSpray 22 d Hauptbaugruppe g Main Assembly f Ensemble principal i Gruppo principale Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi Pro...

Page 28: ...8 9 10 11 12 13 14 15 16 17 18 19 2 3 4 5 20 21 22 ProSpray 22 d Farbstufe g Fluid section f Pompe peinture i Stadio della vernice Ersatzteilbild Spare parts diagram Illustration des pi ces de rechang...

Page 29: ...8 10 11 12 13 14 15 16 ProSpray 22 d Baugruppe Antrieb g Drive Assembly f Ensemble moteur i Gruppo azionamento Ersatzteilbild Spare parts diagram Illustration des pi ces de rechange Figura dei ricambi...

Page 30: ...3 4 6 5 ProSpray 22 d Gestell g Frame f Support i Telaio ProSpray 22 d Ansaugsystem g Suction system f Syst me d aspiration i Sistema di aspirazione Ersatzteilbild Spare parts diagram Illustration de...

Page 31: ...uns schriftlich mitzuteilen Wir behalten uns vor die Garantie durch ein Vertragsunternehmen erf llen zu lassen Die Leistung dieser Garantie ist abh ngig vom Nachweis durch Rechnung oder Lieferschein...

Page 32: ...eclare that the supplied version of WAGNER ProSpray 22 Complies with the following provisons applying to it 73 23 EEC 89 336 EEC 92 31 EEC 93 68 EEC 98 37 EEC Applied harmonized standards in particula...

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