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WAGNER Jaguar, Operating Manual

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WAGNER Jaguar Operating Manual Download Page 39

39

150 cm

3

 - 300 cm

3

 

B_04268

5

6

4

1

3

7

2

OPERATING MANUAL

VERSION 05/2015

ORDER NUMBER DOC2340282

Closed

Open

7.6 

BASIC FLUSHING

Procedure

1. Visual check: personal safety equipment, grounding and all devices ready to use.
2. Place an empty, grounded collection tank (5) under the return tube (4).
3. Place the suction hose (7) in the grounded tank with fl ushing agent (6).
4. Adjust the pressure regulator (1) to approx. 0.05 MPa; 0.5 bar; 7.25 psi.

Flush via the return fl ow valve

5. Open return valve (3).
6. Slowly open the ball valve (2).
7. Adjust the air pressure on the pressure regulator (1) so that the pump runs 

smoothly.

8. Flush the system until clean fl ushing agent fl ows into the tank (5).
9. Close ball valve (2).

10. As soon as there is no pressure remaining in the system, close the return valve (3).

Flush using gun

11. Point the spray gun, without nozzle, into the tank (5) and open it.
12. Slowly open the ball valve (2).
13. Rinse until clean fl ushing agent fl ows from the gun.
14. Close ball valve (2).
15. As soon as there is no pressure in the system, close the gun.
16. Secure the gun.
17. Dispose of the contents of the tank (5) according to the local regulations.

7.6.1 

FILLING WITH WORKING MATERIAL

After basic fl ushing, the system can be fi lled with working material.
Proceed according to Chapter 7.6, but use working material instead of fl ushing agent.

Flush regularly

Regular fl ushing, cleaning and 
maintenance ensures the pumps' high 
pumping and suction capacity.

Hardener pumps in 2K systems

Do not fl ush hardener pumps with 
water, rather only using suitable 
fl ushing agents (solvents).

Summary of Contents for Jaguar

Page 1: ...PROTEC B_04259 IceBreaker Piston Pumps Flow Rate 150 cm 3 300 cm 3 Version 05 2015 Translation of the Original Operating Manual ...

Page 2: ......

Page 3: ...n Areas 10 2 7 Reasonably Foreseeable Misuse 11 2 8 Residual Risks 11 3 IDENTIFICATION 12 3 1 Explosion Protection Identification 12 3 2 Identification X 12 3 3 Type Plate 13 4 GENERAL SAFETY INSTRUCTIONS 14 4 1 Safety Instructions for the Operator 14 4 1 1 Electrical Equipment 14 4 1 2 Personnel Qualifications 14 4 1 3 Safe Work Environment 14 4 2 Safety Instructions for Staff 15 4 2 1 Safe Handl...

Page 4: ... PC Option 29 5 9 Heater Set PC Option 30 5 10 Feed Pump Option 31 6 ASSEMBLY AND COMMISSIONING 32 6 1 Training Assembly Commissioning Staff 32 6 2 Storage and Installation Conditions 32 6 3 Transportation 32 6 4 Assembling the Pump 33 6 4 1 Ventilation of the Spray Booth 33 6 5 Grounding 34 6 6 Commissioning 35 7 OPERATION 36 7 1 Training the Operating Staff 36 7 2 Safety Instructions 36 7 2 1 Ge...

Page 5: ...ories for Trolley and Wall Mount 54 13 SPARE PARTS 55 13 1 How Can Spare Parts Be Ordered 55 13 2 Overview of the Components 56 13 3 Air Motors 58 13 3 1 Jaguar Air Motor 9 58 13 3 2 Air Motor Regulator for Jaguar and PROTEC 62 13 3 3 PROTEC Air Motor 10 63 13 3 4 Tiger Air Motor 12 67 13 3 5 Tiger Air Motor Regulator 71 13 4 Connection Sets 72 13 5 Fluid Sections 73 13 5 1 Fluid Section 150 cm3 7...

Page 6: ...nd its consequences DANGER This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences WARNING This notice warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preven...

Page 7: ...rman 2335993 English 2335994 1 4 ABBREVIATIONS IN THE TEXT Continuous flow heater operating manual Language Order No Language Order No German 65860 English 65860 French 65860 Italian 65860 1 3 1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS Number of pieces Position Marking in the spare parts lists Order No Order number Double stroke DN Nominal diameter PN Nominal pressure Two components Heavy d...

Page 8: ...well as the necessary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in relevant provisions Skilled person A person who based on his her technical training experience and recent vocational experience has sufficient technical knowledge and is familiar with the relevant and g...

Page 9: ...o liability for any damage arising from incorrect use Use the device only to work with the products recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The pneumatic pump may only be operated under the following conditions The operating staff must be trained on the basis of this operating manual The safety ...

Page 10: ...and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 NOTICE Wear caused by abrasive working materials is not covered by the warranty Working materials Water dilutable products Solvent based materials Primers Epoxy and polyurethane lacquers phenolic lacquers Underside protection fire protection materials Legend recommended limited suitability less suit...

Page 11: ...ly Lacquer in air outside the defined working area Lacquering outside the defined working area Inhalation of substances hazardous to health Observe work and operation instructions Use personal safety equipment Operation maintenance 2 7 REASONABLY FORESEEABLE MISUSE The forms of misuse listed below may result in physical injury or property damage coating work pieces which are not grounded unauthori...

Page 12: ...e operation See the following Chapter Identification X 3 IDENTIFICATION Maximum surface temperature The maximum surface temperature T3 of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with sufficient working or flushing agent Ensure that the separating agent tank is filled with sufficient separating agent Temperature class T3 No dry running protection Temperat...

Page 13: ...cloth to clean the device National regulations Ensure that the national explosion prevention rules and regulations are observed when setting up the device Air in the pump fluid Flammable gas mixtures can form if air reaches the pump fluid Prevent the pump from taking in air and running dry If air has been taken in fix the leak Then fill slowly and in a controlled manner until the air has escaped A...

Page 14: ...t be de energized before work is commenced on active parts Inform staff about planned work Observe electrical safety regulations Ground all devices to a common grounding point Only operate the device with a properly installed socket with a protective ground wire connection Keep liquids away from electrical devices 4 1 2 PERSONNEL QUALIFICATIONS Ensure that the device is only operated maintained an...

Page 15: ...e maintenance and service replacing hoses checking tightness strength and connections etc Regular monitoring of leaks and defects via visual inspection and odor testing e g daily before commissioning at the end of work or weekly In the event of defects immediately bring the device or system to a stop and arrange to have repairs carried out immediately Grounding Make sure that the ground and potent...

Page 16: ...shoes Wear static dissipative gloves when spraying The grounding takes place via the spray gun handle The spray substance supply spray substance tank pump etc must be grounded If needed the liquid ejection devices must be checked by experts e g Wagner service technician at least every 12 months for their work safe condition in accordance with DGUV regulation 100 500 For shut down devices the exami...

Page 17: ...ive mixture inside the lines and items of equipment Make sure that the hoses are laid only in suitable places Hoses should not be laid in the following places under any circumstances in high traffic areas at sharp edges on moving parts on hot surfaces Ensure that the hoses are never run over by vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way ...

Page 18: ...t the pneumatic supply line Use only moistened cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it in any way Ensure that no electric component is cleaned with or immersed into solvent 4 2 5 HANDLING HAZARDOUS LIQUIDS VARNISHES AND PAINTS When preparing or working with lacquer and when cleaning the device fo...

Page 19: ... air motor with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 Fluid section 9 The fluid section has been designed as a piston pump with exchangeable ball valves The hard chrome plated pump piston runs in two fixed packings which are self adjusting by means of a pressure spring thus resulting in a long serv...

Page 20: ...Order No 2340281 Operating manual in the local language See Chapter 1 3 The delivery note shows the exact scope of delivery Accessories see Chapter 12 5 3 PROTECTIVE AND MONITORING EQUIPMENT Safety valve The air motor is fitted with a safety valve The safety valve has been set and sealed at the factory In case of pressures over and above the permissible operating pressure the valve which is held w...

Page 21: ...raphite black Ultra high molecular weight polyethylene transparent PTFE white Each product has the following properties which influence the packings Mechanical stability poor good good poor Friction coefficient poor very good good very good Sealing force good good good good Chemical resistance poor good very good very good Temperature resistance good poor good very good poor for abrasive products ...

Page 22: ...MPa 6 bar 87 psi per double stroke nl 79 9 103 1 scf 2 82 3 64 Air motor piston diameter mm inch 220 8 7 250 9 8 Air motor piston stroke mm inch 150 6 Sound pressure level at maximum permissible air pressure dB A 83 83 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 81 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 69 76 Product inlet connection inside thread mm G...

Page 23: ...OTEC wall mount 5 5 3 2 MEASUREMENTS AND CONNECTIONS FOR JAGUAR AND PROTEC mm inch mm inch mm inch A 1145 45 0 1157 45 5 1169 46 0 B 304 12 C 582 22 9 D 470 18 5 483 19 0 E 675 26 6 687 27 0 F 244 9 6 G 230 9 1 H 110 4 3 I 20x48 0 8x1 9 J M8 K G1 female thread L1 M24x1 5 outside thread L2 G3 8 G1 2 M G1 O 135 5 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 17 0 67 ...

Page 24: ...iston diameter mm inch 300 11 8 Air motor piston stroke mm inch 150 5 9 Soundpressurelevelatmaximumpermissibleairpressure 82 Soundpressurelevelat0 6MPa 6bar 87psiairpressure 80 Soundpressurelevelat0 4MPa 4bar 58psiairpressure 75 Product inlet connection inside thread mm G1 1 2 Product outlet outside thread mm M24x1 5 Weight kg lb 80 176 Product pH value pH 3 5 9 Maximum product pressure at pump in...

Page 25: ... 340 mm 13 4 inch C 562 mm 22 1 inch D 518 mm 20 4 inch E 588 mm 23 1 inch F 244 mm 9 6 inch G 230 mm 9 1 inch Wall mount Unit H 110 mm 4 3 inch I 20x48 mm 0 8x1 9 inch J M8 mm K G1 1 2 mm L1 M24x1 5 mm L2 G3 4 inch M G 1 inch O 135 mm 5 3 inch P 238 mm 9 4 inch Unit Q 9 mm 0 35 inch R 9 mm 0 35 inch S 206 mm 8 1 inch T 32 mm 1 3 inch 5 5 3 4 MEASUREMENTS AND CONNECTIONS FOR TIGER ...

Page 26: ... 40 0 17 0 20 0 21 0 22 0 009 0 23 20 30 40 50 60 0 21 0 25 0 31 0 36 0 011 0 28 10 20 30 40 50 60 0 30 0 35 0 43 0 50 0 013 0 33 10 20 30 40 50 60 80 0 45 0 53 0 62 0 68 0 015 0 38 10 20 30 40 50 60 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 0 023 0 58 20 40 50 60 70 80 1...

Page 27: ...40 5800 500 50 7250 12000 424 15000 530 B_00321 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 PROTEC 60 240 Stroke frequency min Product pressure Air consumption Water flow rate A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Tiger 72 300 Stroke frequency min Product pressure Air consumption JAGUAR 75 150 Stroke frequency min ...

Page 28: ... ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the product to be used The high pressure filter corresponding to the device can be found in the Accessories chapter the compatible filter inserts can be found in the Spare parts chapter Closed Op...

Page 29: ...e inlet s compressed air Assembly of the air filter set PC on the PC heavy duty trolley 1 1 Mount the air filter 2 2 Mount the air filter 2 on trolley 1 3 Mount the air connection 3 on the air motor 4 Mount the air hose between 2 and 3 If necessary turn the adaptor plate 180 so that the air filter can be mounted on the trolley Observe the air filter s flow direction ...

Page 30: ...tinuous flow heater is fitted with a temperature limiter The temperature is set using the temperature regulator The coating product temperature is read off the thermometer on the coating product output Heater and thermometer description see heater operating manual Order No 65860 Assembly of the heater set PC on the PC heavy duty trolley 1 Mount heater 2 2 Mount heater 2 on trolley 1 3 Connect heat...

Page 31: ...he maximum pressure of the main pump this could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure An overpressure valve must then be installed between the feed pump and main pump Observe the flow direction during installation Main pump protection The maximum product pressure at the pump inlet of the IceBreaker pump m...

Page 32: ...mperatures and relative humidity see Technical Data Long term storage Thoroughly clean the pump if a long term decommissioning is planned See Chapter Cleaning For recommissioning proceed according to following chapters A skilled person must check to ensure that the device is in a reliable state after it is installed and before commissioning Theassemblyandcommissioningstaffmusthavethetechnicalskill...

Page 33: ...ley 6 or wall mount When using a wall mount the fluid section must be turned by 180 b Mount high pressure filter 3 c Mount suction system 5 d Mount return tube 4 or return hose e Connect high pressure hose and gun 2 as laid down in the operating manual for the gun Airless system 6 4 1 VENTILATION OF THE SPRAY BOOTH Operate the device in a spray booth approved for the working materials or Operate t...

Page 34: ... containing solvents Explosion hazard from electrostatic sparks Clean the piston pump only with a damp cloth Ground all device components Ground the work pieces to be coated WARNING Heavy paint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated WARNING Ex zone Cable cross sections Pump 4 mm2 ...

Page 35: ... Chapter 7 3 Preparation Before every start up the following points should be observed as laid down in the operating manual Secure gun with safety clip Check the permissible pressures Check all connections for leaks Check hoses for damage in accordance with Chapter 8 2 8 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible ...

Page 36: ...erating manual Observe all safety regulations in accordance with Chapter 4 Carry out commissioning in accordance with Chapter 6 6 7 1 TRAINING THE OPERATING STAFF The operating staff must be qualified and fit to operate the entire system The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures Before wo...

Page 37: ...ed Never seal defective high pressure parts instead relieve the pressure from them and replace them Use personal protective equipment protective clothing gloves eyewear and respiratory protection WARNING Observe spray gun operating manual In the case of unforeseen occurrences immediately close ball valve 2 open return valve 3 7 3 EMERGENCY STOP Gas mixtures can explode if there is an incompletely ...

Page 38: ...tely depressurize the system Hardened working material in the spraying system when 2K product is processed Destruction of pump and injection system Follow the manufacturer s processing rules particularly regarding the pot life Flush thoroughly before the end of the pot life The pot life is decreased by warmth NOTICE Closed Open 7 4 SPRAYING 1 Visual check personal safety equipment grounding and al...

Page 39: ...Close ball valve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flush using gun 11 Point the spray gun without nozzle into the tank 5 and open it 12 Slowly open the ball valve 2 13 Rinse until clean flushing agent flows from the gun 14 Close ball valve 2 15 As soon as there is no pressure in the system close the gun 16 Secure the gun 17 Dispose of the content...

Page 40: ...ton pump only with a damp cloth Observe safety instructions in Chapter 4 DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Chapter Spare parts and that are assigned to the unit Before all work on the device and in the event of ...

Page 41: ...t no remaining product dries on and sticks to the device 1 Carry out work interruption Chapter 7 5 2 Carry out basic flushing in accordance with Chapter 7 6 3 Empty the pump in a controlled manner in accordance with Chapter 8 2 5 4 Maintain the gun according to the operating manual 5 Clean and check the suction system and the suction filter 6 When using a material filter check filter insert and fi...

Page 42: ...er 8 1 2 Prior to maintenance It should be ensured that the device is in the following state before carrying out any work on it Release pressure from the pump high pressure hose and gun The gun should be secured with the safety clip The air supply should be interrupted After maintenance Commissioning in accordance with Chapter 6 6 According DGUV regulation 100 500 The liquid ejection devices shoul...

Page 43: ...e manual is available in German and English For order number see Chapter 1 3 8 2 3 REGULAR MAINTENANCE WORK 8 2 4 FILLING SEPARATING AGENT Place the supplied separating agent into the separating agent cup Filling level 1 cm 0 4 inch under the cup edge Separating agent Order No 9992504 Inclination angle of the pump Maximum permissible inclination of pump for moving transportation etc after filling ...

Page 44: ... Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 10 As soon as working material is no longer flowing from the return tube 4 close ball valve 2 11 Close return valve 3 Empty up to the gun 12 Point the gun without nozzle into tank 5 and open it 13 Slowly open the ball valve 2 Be ready for the switch from working material to air...

Page 45: ... ready to switch from working material to air and prevent back spray 8 Close ball valve 2 as soon as pure working material starts coming from the return tube 4 9 Close return valve 3 10 Point the spray gun without nozzle into the tank 5 and open it 11 Slowly open the ball valve 2 Be ready to switch from working material to air and prevent back spray 12 As soon as pure working material without air ...

Page 46: ...r housing 2 If the O ring 5 is not damaged it remains on the filter housing 2 8 Remove the filter cartridge 11 and filter support 10 from the filter housing 2 9 Clean all parts Place the filter cartridge 11 and filter support 10 in solvent Clean using brush Fill the filter housing 2 approx 1 3 full with solvent secure wearing a glove and shake well Clean the distribution housing 7 using a brush 10...

Page 47: ...lication device is reduced due to environmental influences even when handled correctly Check hoses pipes and couplings every day and replace if necessary Before every commissioning check all connections for leaks Additionally the operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept Undamaged c...

Page 48: ...n instructions Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean product pump if necessary leave to soak in flushing agent Foreign body in suction valve Dismantle suction valve housing clean and check valve seat Diameter of compressed...

Page 49: ... Quantity Designation Smaller containers 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 270 9992831 1 pc 50 ml Loctite 542 9999042 1 pc 50 ml Loctite 638 9998808 1 pc 18 kg Mobilux EP 2 grease 400 g tube Order No 2355418 9992616 1 pc 1 kg can Molykote DX grease 50 g tube Order No 2355419 9992609 1 pc 100 g Anti seize paste 9992816 1 pc 70 g Miranit contact...

Page 50: ...339846 2351205 2339847 1 Separating agent 250 ml 250 cc 9992504 2 Grounding cable 3 m 9 8 ft 236219 8 HP filter DN12 PN530 SSt with carbon steel ball valve 2339900 9 Y distributor with 2 gun connections M3 8 NPS 2339850 15 Return tube DN6 G1 4 100mm PE 2331752 17 Relief combination complete 2347275 22 Outside thread grommet 1 NW25 9985671 23 Sealing ring 1 9974135 24 Regulator lock 2334958 Wearing...

Page 51: ...51 150 cm3 300 cm3 x B_04269 2 A 23 22 24 1 8 15 9 17 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 ...

Page 52: ...5 2339846 2351205 2339847 1 Suction hose set DN38 PC G11 2 2352549 2 Suction hose DN38 PC including Pos 3 4 For details see Chapter 13 7 2325815 3 O ring for suction hose quick coupler 367525 4 Suction filter DN38 12 8mesh SSt 2329596 5 Fitting DF MM G1 1 2 Rd55x1 6 PN25 CS 2336489 6 Fitting EF FM G1 1 2 G1 1 2 PN25 TG 2329019 7 Loctite 638 9992833 Wearing part Regarding position 2 For the assembl...

Page 53: ...282 Accessories for product inlet Designation Order No Order No Order No Order No A Piston pump PE TG Tiger PE L 2339845 2339846 2351205 2339847 1 20 liter tank 2341278 2 Coarse sieve 2348279 3 Suction tube PC complete 2348257 For details see Chapter 13 8 Wearing part 12 2 2 20 LITER TANK ...

Page 54: ...o Order No A Piston pump PE TG Tiger PE L 2339845 2339846 2351205 2339847 1 Heavy duty PC trolley complete 2339705 For details see Chapter 13 9 2 Wall mount 9 complete 369020 3 Air filter set PC for details see Chapter 13 9 1 2339851 3a Filter cartridge 2347890 4 Heater set PC for details see Chapter 13 9 2 2339728 Wearing part Regarding position 2 When using a wall mount the fluid section must be...

Page 55: ...s Explanation of column labeling in the following spare parts lists Wearing parts Note These parts are not covered by warranty terms Not part of standard equipment available however as additional extra DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace part...

Page 56: ... 2351205 2 Fluid section 2340007 2340008 2349152 3 Air motor 2329625 2342487 2351208 4 Connection set for air motor fluid section 2350033 2350036 2351190 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft 70 Nm 52 lbft 70 Nm 52 lbft Tightening torque pos 2 and 3 13 2 OVERVIEW OF THE COMPONENTS ...

Page 57: ...82 Designation Order No 1 Piston pump 2339847 2 Fluid section 2340009 3 Air motor 2329627 4 Connection set for air motor fluid section 2350037 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 70 Nm 52 lbft Tightening torque pos 2 and 3 ...

Page 58: ...18 2 Cotter pin 369320 23 1 Filter holder 367324 25 1 Throttle 367325 Wearing part Included in service set Not part of the standard equipment but available as a special accessory 13 3 AIR MOTORS DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that ...

Page 59: ...53 88 51 75 36 4 47 15 58 8 10 Nm 6 7 lbft 140 Nm 103 lbft 40 Nm 30 lbft 70 Nm 52 lbft 28 87 77 48 76 79 106 110 108 78 87 85 90 91 40 Nm 30 lbft 20 Nm 15 lbft 29 B_03928 30 29 30 98 109 106 108 107 110 110 1 33 84 114 1 2 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Do not dismount the piston of the spool and sleeve assembly pos 94 Pressure regulator pos 105 Details see Chapter 13 3 2...

Page 60: ... 2 Threaded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon screw 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 SFS screw 9907125 55 3 Socket cap screw 9900314 56 3 Washer 9925029 57 1 Sealing ring 9970149 58 1 Base 9952668 59 1 Clamping bracket 9952667 60 1 Socket cap screw 9900701 61 1 Spring ring 9921505 71 1 IceBreaker label 2330382 72 1...

Page 61: ...y ISO3 9943131 95 1 Velcro fastener adhesive part 9999151 96 1 Velcro fastener coating part 9999152 97 1 Miranit contact adhesive 9992816 98 1 Viton B O ring 9971372 103 1 Sound deadening pad 9 12 369330 105 1 Pressure regulator unit 9 complete for details see Chapter 13 3 2 2328609 106 1 Loctite 222 50ml 50cc 9992590 107 1 Loctite 243 50ml 50cc 9992511 108 1 Loctite 542 50ml 50cc 9992831 109 1 Mo...

Page 62: ...0 1 1 Pressure regulator unit complete 2328609 2 1 Pressure regulator valve 9 2309974 3 1 Distribution piece 2309963 2346229 4 1 Pressure gauge 0 10 bar d50 9998725 5 2 Hexagon socket cylinder head screw 9900360 6 2 Hexagon socket cylinder head screw 9907087 7 2 Hexagon socket cylinder head screw 9900356 8 1 O ring 9974166 9 2 O ring 3105540 10 1 O ring 9971405 11 1 Edge ball valve 9 2310637 12 1 ...

Page 63: ...rew hexagon socket M8X35 9900314 17 3 Washer 8 4 9925029 18 1 Connecting part 9 369309 19 1 Sound deadening pad 9 12 369330 20 2 O ring 9974132 21 1 Safety valve 8 4 bar 368288 22 1 Angular plug connection 9992718 23 2 Air hose 369026 24 2 Straight screw in fittings 9998993 25 2 Pilot valve 369290 25a 2 Rod seal 9974217 26 2 Outlet seal 9 369312 27 1 Y plug connection 3159464 28 1 Hose 8x1 L 42mm ...

Page 64: ...nut 9913051 52 1 Piston 10 2347028 53 1 O ring 2347183 Wearing part Included in service set Not part of the standard equipment but available as a special accessory Pos Assembly instructions 8 Stick the adhesive part to the inside of the hood Miranit adhesive pos 107 9 Stick velvet label to fleece side of the deadening pad Miranit adhesive pos 107 10 Insert the deadening pad into the hood tight fit...

Page 65: ...2 53 54 55 56 57 58 59 60 61 62 63 64 65 66 80 70 67 68 45 46 47 49 80 85 84 83 64 102 66 89 88 87 86 4 Nm 3 lbft 102 104 140 Nm 103 lbft 102 105 101 40 Nm 30 lbft 4 Nm 3 lbft 106 106 102 102 107 25 82 81 102 108 25a 25a 106 29 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Do not dismount the piston of the spool and sleeve assembly pos 37 Observe assembly instructions Grease all O rings...

Page 66: ... screws 9907137 70 1 Connection fluid section 2348761 80 1 Flange 10 2345964 81 1 Rod seal 2347218 82 2 Threaded plug G1 8 9998675 83 1 Scraper ring 2347211 84 1 Permaglide bushing 2347187 85 1 Grounding complete 367258 86 1 Base 87 1 Clamping bracket 9952667 88 1 Spring washer 9921505 89 1 Socket cap screw with slit 9900701 101 1 Molykote DX grease 9992616 102 1 Mobilux EP 2 grease 9998808 103 1 ...

Page 67: ...00701 17 1 Gauging pin 370307 18 2 Valve cover 370309 19 2 Spiral spring 370310 20 2 Screw plug 370311 21 2 Valve body 370312 22 2 Lock washer 9922724 Wearing part Included in service set DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are lis...

Page 68: ...6 116 116 114 116 70 72 58 87 57 61 54 56 62 55 66 76 42 66 65 74 53 69 83 74 81 51 68 75 a 48 49 47 4 79 108 115 116 116 1 109 111 111 64 8 10 Nm 6 7 lbft 200 Nm 148 lbft 40 Nm 30 lbft 70 Nm 51 lbft 20 Nm 15 lbft 60 Nm 44 lbft 80 5 B_03954 112 116 116 116 116 113 82 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Do not dismount the piston of the spool and sleeve assembly pos 87 ...

Page 69: ...907208 42 5 Screw 9907125 43 8 Washer 9920107 44 1 Washer 9925034 45 1 Silencer 9 369310 46 1 Shoulder screw 9 369318 47 1 Control air filter 367314 48 1 Filter holder 367324 49 1 Throttle 367325 50 1 Connecting part 9 369309 51 1 Filter compressed air 9 369313 52 2 Discharger Gasket DE 50 369312 53 1 Stop plate 12 370313 54 1 Sealing plug 12 370314 55 1 Control housing 12 370315 56 2 Securing rin...

Page 70: ...2330382 81 2 Pin for control flange 370318 82 1 Straight threaded fitting 9992744 83 1 Straight threaded fitting 9992743 84 2 Screw SFS Plastite 45 9907125 85 2 Washer 9925031 86 1 O ring 9974165 90 1 Elbow ball valve housing 12 370323 107 1 Warning label 2332077 108 1 Velcro fastener adhesive part 9999151 109 1 Velcro fastener coating part 9999152 111 1 Miranit contact adhesive 9992816 112 1 Loct...

Page 71: ...sure regulator unit 12 complete 2328610 2 1 Pressure regulator valve 12 2309974 3 1 Distibutor block LR D Maxi 12 2310588 4 1 Pressure gauge 0 10 bar d50 9998725 5 4 Hexagon socket cylinder head screw 9900360 6 2 Hexagon socket cylinder head screw 9907087 7 1 O ring 9974166 8 2 O ring 3105540 9 1 O ring 9971405 10 1 Elbow ball valve LR D Maxi 12 2310638 11 1 Molykote DX grease 9992616 12 1 Mobilux...

Page 72: ...37 2 2 Coupling cover stroke 150 368532 3 1 Coupling 368529 2337924 2337929 370529 4 1 Spring 368530 370530 5 3 Washer A12 DIN 125 1 9920107 9925011 6 3 Hexagon screws 9900157 9907209 7 1 O ring 9974116 8 1 Separating oil cup stroke 150 368531 9 3 Threaded bolt 368533 2359164 370533 10 1 Mobilux EP 2 grease 9998808 Wearing parts Included in the service set of the fluid section PE TG or PE L see Ch...

Page 73: ...68516 17 1 Pressure ring 367519 18 1 Support ring 368518 19 1 Pressure ring 368519 Wearing parts Included in service set More parts see Chapter 13 4 13 5 FLUID SECTIONS DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Chapter ...

Page 74: ...9 23 22 23 103 104 100 101 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 8 B_05282 160 Nm 118 lbft 1 100 Nm 74 lbft 61 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Regarding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 ...

Page 75: ...ing PE T complete large 368992 22 2 Sealing collar TG large 368522 2 Sealing collar L large 368922 2 Sealing collar T large 368900 23 3 Sealing collar PE large 368523 25 2 O ring 368525 27 1 O ring 368527 28 1 O ring 368528 40 1 Wave spring small 9998670 41 1 Wave spring large 9998671 42 1 Ball large 9943082 43 1 Ball small 9941512 44 1 O ring 9974092 46 1 O ring 9974107 50 3 Hexagon screw 9907142...

Page 76: ...Connecting flange 2336661 9 1 Valve seat inlet 369509 10 1 Valve seat outlet 2336695 11 1 Snap ring flange 2336689 12 2 Snap ring half 2336785 13 1 Securing ring 2336690 16 1 Support ring 2336670 2346767 17 1 Pressure ring 2336680 2346789 18 1 Support ring 2336686 2346780 19 1 Pressure ring 2336694 2346774 100 1 Packing PE TG complete small 2341473 2353071 1 Packing PE L complete small 2342073 235...

Page 77: ... 23 22 23 103 104 100 101 22 23 18 5 43 28 10 6 26 12 11 3 13 46 25 7 42 27 9 4 50 51 8 B_05283 200 Nm 148 lbft 1 120 Nm 89 lbft 61 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Regarding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 ...

Page 78: ...ing collar T large 2343775 2348801 23 3 Sealing collar PE large 2336687 2346779 25 1 O ring 369527 26 1 O ring 2336684 2346782 27 1 O ring 9974194 28 1 O ring 2338256 40 1 Wave spring small 2338091 41 1 Wave spring large 2338092 42 1 Ball large 9943086 43 1 Ball small 9941513 44 1 O ring 9974132 46 1 O ring 2336683 50 3 Hexagon screw 9907142 51 3 Washer 9925011 60 1 Mobilux EP 2 grease 9998808 61 ...

Page 79: ...g 369525 Wearing part Included in service set more parts see Chapter 13 4 13 5 3 FLUID SECTION 300 CM3 DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs and replace parts Only repair and replace parts that are listed in the Chapter Spare parts and that are assigned to the unit Before all work on t...

Page 80: ...7 21 24 9 8 12 28 27 29 103 100 20 19 23 18 17 15 16 15 16 15 14 22 10 10 13 11 34 31 32 30 33 B_05284 1 61 140 Nm 103 lbft OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 Regarding position 33 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 11 ...

Page 81: ...2 1 Valve screw 300 370506 23 1 Shoulder ring 300 370514 24 1 Ball 9941505 25 1 Connecting flange 370501 26 1 Tube 300 370502 27 4 Hexagon screw 9907210 28 4 Washer 9920110 29 1 O ring 9974117 30 1 Ball guide 2336668 31 1 Valve seat inlet 300 369509 32 1 O ring 369527 33 1 Inlet housing 300 2338595 34 1 Ball 9943086 40 1 Rotary connection G3 4 2329923 60 1 Mobilux EP 2 grease 9998808 61 1 Anti sei...

Page 82: ...103 lbft 12 21 11 10 1 4 7 33 2 3 5 B_04278 23 36 35 36 34 34 20 34 OPERATING MANUAL VERSION 05 2015 ORDER NUMBER DOC2340282 13 6 HIGH PRESSURE FILTER UP TO 530 BAR 7687 PSI Identification of the filter Tighten pos 3 by hand 530 bar 7687 psi ...

Page 83: ...2 23 1 Hexagon plug 2323718 33 1 Double connector 2325826 34 1 Loctite 542 50 ml 50 cc 9992831 35 1 Mobilux EP2 grease 9998808 36 1 Anti seize paste tube 9992609 Wearing parts Not part of the standard equipment but available as a special accessory DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out repairs ...

Page 84: ...ction hose DN38 PC complete 2325815 2 LP hose DN38 PN10 EPDM 2329134 3 Heavy duty clamp 48 51 mm 2329591 4 Cone coupling ID38 2336488 5 O ring 367525 6 Suction pipe DN38 7 Suction filter DN38 12 8mesh SSt 2329596 8 Vaseline white PHHV II 9992698 Wearing part Assembly on the pump see Chapter 12 2 1 In the case or assembly difficulties with the hinge bolt clamps apply a small amount of Vaseline to t...

Page 85: ...ignation Order No 1 Suction tube PC complete 2348257 2 Sealing sleeve 2329898 3 Fitting DF MM R1 M36x2 SSt 2328438 4 O ring PTFE 9955863 5 Union nut GF 374 2348210 6 Suction adapter 2348094 7 O ring PTFE 369527 Wearing part Assembly on the pump and 20 liter tank see Chapter 12 2 2 13 8 SUCTION TUBE PC ...

Page 86: ...Tiger 75 150 60 240 72 300 55 200 1 1 PC heavy duty trolley 2339705 3 1 Bracket holder 5 4 Hexagon screw 9900246 6 4 Washer A8 4 9920102 7 4 Contact washer M8 3155404 8 4 Self locking hexagon nut M8 9910208 9 4 Washer A6 4 or A8 4 9920102 10 4 Hexagon screw 9900130 Wearing parts Assembly for Jaguar and PROTEC Mount bracket holder 3 above the crossbar 4 B_05285 3 3 4 Assembly for Tiger Mount bracke...

Page 87: ...axi 2330030 2a 1 Filter cartridge 40 μm 2347890 3 1 Elbow 90 GF 92 9985613 4 2 Hose fitting G1 NW25 9985671 5 2 Heavy duty clamp 2336526 6 4 Contact washer 9955841 7 4 Hexagon screw without shaft 9900140 8 2 Sealing ring 1 9974135 9 1 m LP hose DN25 PN10 EPDM 2323474 10 1 Loctite 638 9999042 Wearing parts If necessary turn the adaptor plate 180 so that the air filter can be mounted on the trolley ...

Page 88: ...0110 4 1 Elbow 393369 5 3 Contact washer 3306773 6 3 Hexagon screw without shaft 9900150 7 6 Contact washer M08 3155404 8 3 Hexagon nut M8 9910107 9 3 Hexagon screw without shaft 9900109 10 1 Fitting RF FF M20x1 5 G3 8 PN530 SSt 2333393 11 1 Fitting DF MM G3 8 G3 8 PN530 SSt 2330775 12 1 Fitting SF FM M20 M24 PN530 SSt 2339609 13 1 Fitting RF FM M24 G3 8 PN530 SSt 2339606 14 2 Filling part 2339756...

Page 89: ...a location other than the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty assembly or commissioning by the purchaser or a third party normal wear negligent handling defective maintenance unsuitable coating products substitute products and the influence of chemical electrochemical or el...

Page 90: ...1 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 Identification T3 Without dry running protection T4 With dry running protection 14 4 NOTES ON NATIONAL REGULATIONS AND GUIDELINES Plant Safety Ordinance Painting rooms and equipment Equipment for cleaning work pieces with solvents DGUV regulation 100 500 Operating working materials e Avoidance of i...

Page 91: ......

Page 92: ...o 2340282 Edition 05 2015 Germany Phone Telefax E mail Switzerland Phone Telefax More contact addresses on the internet at Company Locations WAGNER worldwide Subject to changes without notice Document No 11154963 Version B ...

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