WAGNER Jaguar 75-150 Translation Of The Original Operating Manual Download Page 49

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VERSION 08/2018

ORDER NUMBER DOC 2333538

IceBreaker 40-150 cm

10.4 CLEANING

THE PARTS AFTER DISASSEMBLY

WARNING

Incompatibility of cleaning agent and working medium!

Risk of explosion and danger of poisoning by toxic gases.

Examine the compatibility of the cleaning agents and working media on the basis

of the safety data sheets.

Please note:

Thoroughly clean all reusable parts with a suitable cleaning agent.
All dismantled parts have to be clean and dry after cleaning. Care should be taken

that these parts remain free of solvents, grease or sweat from the hands (salt water).

Perform cleaning and mounting tasks wearing gloves.

10.5 ASSEMBLY OF THE DEVICE

In Chapter

the order numbers for device spare parts can be found, as well as for wearing

parts such as seals.

Defective parts, O-rings and seal sets must always be replaced.
Use greases and glues in accordance with Chapter

Observe torque specifications in Chapter

Assembly Aids

Order No. Quantity

Designation

Smaller tanks

9992590

1 pc

≙

50 ml

Loctite 222

9992511

1 pc

≙

50 ml

Loctite 243

9992831

1 pc

≙

50 ml

Loctite 542

9998808

1 pc

≙

18 Kg !

Mobilux EP 2 grease

400 g tube

≙

Order No. 2355418

9992616

1 pc

≙

1 kg can

Molykote DX grease

50 g tube

≙

Order No. 2355419

9992609

1 pc

≙

100 g

Anti-seize paste

9992816

1 pc

≙

70 g

Miranit contact adhesive

Brand notice

The brands specified in this document are property of the respective owners. Loctite , for example, is a

registered brand of Henkel.

Summary of Contents for Jaguar 75-150

Page 1: ...Wildcat 10 70 18 40 Puma 28 40 15 70 Puma 21 110 15 150 Leopard 35 70 Leopard 35 150 48 110 Jaguar 75 150 IceBreaker Piston Pumps Flow rate 40 cm 3 150 cm 3 Version 08 2018 B_06985 ...

Page 2: ......

Page 3: ... 3 3 Type plates 11 4 BASIC SAFETY INSTRUCTIONS 12 4 1 Safety Instructions for the Operator 12 4 1 1 Electrical Devices and Equipment 12 4 1 2 A Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for the Personnel 13 4 2 1 Personal Safety Equipment 13 4 2 2 Safe Handling of WAGNER Spray Devices 14 4 2 3 Grounding the Unit 14 4 2 4 Product hose 15 4 2 5 Cleaning and ...

Page 4: ...Ventilation of the Spray Booth 33 6 5 2 Air Supply Lines 33 6 5 3 Product supply lines 33 6 6 Grounding 33 6 7 Commissioning 35 7 OPERATION 36 7 1 Training the Operating Personnel 36 7 2 Emergency Stop 36 7 3 Tasks 36 7 4 Pressure Relief Work Interruption 37 7 5 Basic Flushing 38 7 6 Filling with Working Material 38 8 CLEANING AND MAINTENANCE 39 8 1 Cleaning 39 8 1 1 Cleaning Personnel 39 8 1 2 De...

Page 5: ...a Air Motor Regulators 71 14 3 3 Leopard Air Motor Regulator 72 14 3 4 Jaguar Air Motor 73 14 3 5 Jaguar Air Motor Regulator 76 14 4 Connection Sets 77 14 4 1 Connection Sets for 40 70 cm3 77 14 4 2 Connection Sets for 110 150 cm3 78 14 5 Fluid Sections 80 14 5 1 Fluid Sections 40 cm3 80 14 5 2 Fluid Sections 70 cm3 82 14 5 3 Fluid Sections 110 cm3 84 14 5 4 Fluid Sections 150 cm3 86 14 6 Inlet Va...

Page 6: ...into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential risk Non observance can result in death or serious injury CAUTION Potentially hazardous situation Non observance may result in minor injury NOTICE Potentially hazardous situation Non observance may result in damage to property Notice Provides information about parti...

Page 7: ...Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrician Can asse...

Page 8: ...lowing conditions Use the device only to work with the products recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS The device can be employed in explosion hazard zones Zone 1 see Chapter 3 2 4 PROCESSIBLE WORKING MATERIAL...

Page 9: ...lity not suitable 2 4 1 SPECIAL VERSIONS FOR ACIDIC HARDENERS WARNING Acidic hardeners Risk of burns and injury for skin tissue and organs Observe the lacquer manufacturer s safety data sheets and take prescribed safety measures Special versions Wildcat 10 70 TC and Leopard 35 70 TC Check products for compatibility see Chapter 5 5 1 Parts made of stainless steel 1 4404 are labeled with 1 4404 see ...

Page 10: ...wing Chapter Identification X 3 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 and 5 5 5 technical data regarding the Wildcat Puma Leopard and Jaguar pumps Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal In an...

Page 11: ...fficient separating agent Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or product hoses if the pump must be emptied for maintenance and or repair purposes Empty and fill the device slowly and in a controlled manner Avoid potentially explosive atmosph...

Page 12: ...devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or vapors Severe or fatal injuries due to explosion hazard or inhalation swallowing or contact with the skin or eyes Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 MΩ Paint mist extraction systems ventilation systems must be fitted on site according t...

Page 13: ...out the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always follow the information in this manual particularly the safety instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention In electrostatics applications anyone who belongs to a risk group according to EMF Directive 2013 35 EU e g those with...

Page 14: ...500 Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been using Consult a doctor immediately Danger due to recoil forces Actuating the trigger can causes strong recoil forces Thereby the user can lose his balance and injure himself when ...

Page 15: ...never run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure that no work is ever performed with a damaged hose Make sure that the hoses are never used to pull or move the equipment The electrical resistance of the product hose measured at both valves must...

Page 16: ...oduct used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used for cleaning and flushing agents The tanks must be grounded An explosive gas air mixture forms in closed tanks Never spray into a closed tank when using solvents for flushing External Cleaning When cleaning th...

Page 17: ...sted in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work 4 2 8 PROTECTIVE A...

Page 18: ...irected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the product outlet 8 in both stroke directions 5 2 1 AIR MOTOR The air motor 4 with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 The air m...

Page 19: ...r Connection set for air motor fluid section Air pressure regulator for air motor The standard equipment includes Order No Designation 1 9992504 Separating agent 250 ml 250 cc 1 2333537 Operating manual in German 1 see Chapter 15 Declaration of Conformity 1 see Chapter 1 3 Operating manual in the local language The delivery note shows the exact scope of delivery Accessories see Chapter 13 5 5 DATA...

Page 20: ... product has the following properties which influence the packings Designation L TG PE T Mechanical stability poor good good poor Friction coefficient poor very good good very good Sealing force good good good good Chemical resistance poor good very good very good Temperature resistance good poor good very good poor for abrasive products Standard combinations Standard pumps PE TG Heavy duty high p...

Page 21: ... motor piston diameter mm Inch 80 3 2 100 4 Air motor piston stroke mm Inch 75 3 75 3 150 6 Sound pressure level at maximum permissible air pressure dB A 77 77 78 77 78 78 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 74 74 74 74 74 74 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 69 69 69 69 69 69 Product inlet outside thread mm M 36 2 Product outlet outside thre...

Page 22: ...h mm Inch A 736 29 722 28 4 736 29 1034 40 7 B 169 6 7 C 321 12 6 D 261 5 10 3 336 13 2 E 474 5 18 7 460 5 18 1 474 5 18 7 698 27 5 F 134 5 3 G 182 7 2 H 80 3 2 I ø 25 ø 1 J M6 K M36 2 L1 M24 1 5 L2 G3 8 M G1 2 N G1 4 O 106 4 2 P 96 5 3 8 Q ø 9 ø 0 35 R ø 7 ø 0 28 S 149 5 9 T 55 2 2 L1 J C F T H N D E A G K B B_03901 M L2 R S H Q G G 2 O P B_03902 I Wall mount ...

Page 23: ...ouble stroke nl 18 6 37 3 79 9 scf 0 66 1 32 2 82 Airmotorpistondiameter mm Inch 150 6 220 8 7 Airmotorpistonstroke mm Inch 75 3 150 6 Soundpressurelevelatmaximumpermissibleair pressure dB A 77 78 80 83 Soundpressurelevelat0 6MPa 6bar 87psiairpressure dB A 74 78 81 Soundpressurelevelat0 4MPa 4bar 58psiairpressure dB A 71 69 74 Productinlet outsidethread mm M36 2 Productoutlet outsidethread mm M24 ...

Page 24: ...05 12 380 15 516 20 3 E 490 19 3 705 27 6 684 26 9 F 192 7 6 244 9 6 G 230 9 1 H 110 4 3 I 20 35 0 8 1 4 20 48 0 8 1 9 J M6 M8 K M36 2 L1 M24 1 5 L2 G3 8 M G1 2 G1 N G1 4 O 129 5 1 135 5 5 3 P 111 5 4 4 238 9 4 Q 9 ø 0 35 R 7 0 28 9 0 35 S 167 6 6 206 8 1 T 30 1 2 17 0 67 J C F T H N D E A G K B B_03903 M L1 L2 R S H Q O P B_03905 G G 2 I IbxIh Ib Ih R S H O P B_03904 G G 2 Q I IbxIh Ib Ih Jaguar ...

Page 25: ...3 Wildcat 18 40 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 Puma 28 40 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 Wildcat 10 70 0 023 0 58 20 40 50 60 70 80 1 37 1 59 2 01 2 24 Puma 15 70 0 025 0 64 20 40 50 60 80 1 62 1 91 2 40 2 60 Leopard 35 70 0 027 0 69 20 40 50 60 80 1 83 2 13 2 68 3 12 0 029 0 75 60 2 19 2 51 3 17 3 63 0 031 0 79 20 40 50 60 2 40 2 77 3 49 4 00 Puma 21 110 Leopar...

Page 26: ...e Air consumption Stroke frequency min 0 150 15 2175 100 10 1450 50 5 725 0 10 20 30 40 50 60 900 32 600 21 300 11 0 A B C bar MPa psi nl min scfm A B C 4 2 1 1 3 5 0 92 2 8 0 74 2 1 0 55 1 4 0 37 0 7 0 18 0 l min gpm B_00313 Stroke frequency min Product pressure Air consumption PUMA 21 110 PUMA 15 150 0 150 15 2175 100 10 1450 500 5 725 0 10 20 30 40 50 60 900 32 600 21 300 11 0 6 6 1 7 5 5 1 5 4...

Page 27: ...essure Air consumption Flow rate water A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure LEOPARD 35 150 JAGUAR 75 150 0 0 10 20 30 40 50 60 3000 105 2000 70 1000 35 0 A B C nl min scfm A B C 9 2 4 7 5 2 6 1 6 4 5 1 2 3 0 8 1 5 0 4 0 l min gpm 300 30 4350 200 20 2900 100 10 1450 bar MPa psi B_00319 Stroke frequency min Product pressure Air ...

Page 28: ... complete pressure relief of the pump can be performed see Chapter 7 4 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the produ...

Page 29: ... 3916 psi 5 8 STROKE COUNT OPTION Each air motor has a 1 8 air connection with which the air pressure in the lower air motor chamber can be measured This signal can be used for counting the strokes in an external controller for example The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump If both of the signal edges are eval...

Page 30: ...exceeded B_05173 Feed pump Main pump Icebreaker Protection of feed pump If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump this could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure An overpressure valve must then be installed between the feed pump and main pump Observe the...

Page 31: ...a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installation site must be in a range between 5 C and 50 C 41 F and 122 F The relative air humidity a...

Page 32: ...plications The individual components are shown in the accessories or can be arranged with a spraypack configurator The nozzles must be selected according to the spray gun operating manual In the case of spraypack orders the pumps 1 are already pre mounted on a trolley 6 or on a frame at the factory 1 Mount pump 1 on frame trolley 6 or wall mount 2 Mount the AirCoat regulator 7 with an AirCoat syst...

Page 33: ... 5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the high pres...

Page 34: ... is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_06960 Procedure 1 Screw on grounding cable with eyelet 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the product tank to an on site grounding connection 4 Ground the other parts of the system to an on site grounding connection 16 mm2 Ex zone All devices and eq...

Page 35: ... agent in accordance with Chapter 8 2 3 1 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out of the circuits with a solvent flushing agent before commissioning Fill the empty device with flushing agent in accordance with Chapter 8 2 5 Pressure tightness test WARNING Overpressure Risk of injury...

Page 36: ...e of unforeseen occurrences B_03917 3 2 Close Open B_05269 3 3 Open Open High pressure filter 270 bar Relief combination 270 bar High pressure filter 530 bar Close ball valve 2 Open return valve 3 7 3 TASKS Ensure that commissioning is carried out in accordance with Chapter 6 7 6 7 4 1 3 B_05292 5 2 open closed 1 Visual check personal safety equipment grounding and all devices ready to use 2 Secur...

Page 37: ...ressed air source and pneumatic pump Outlet equipment return valve mounted between pump and spray gun Process for relieving pressure 1 Close the spray gun 2 Close ball valve 2 3 Release the system of pressure by opening the spray gun Attention If a blocked nozzle is preventing relief first carry out the additional steps 4 and 5 then clean the nozzle 4 Close and secure the spray gun 5 Open and clos...

Page 38: ...2 open closed 5 Open return valve 3 6 Slowly open the ball valve 2 7 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly 8 Flush the system until clean flushing agent flows into the tank 5 9 Close ball valve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 11 In case of AirCoat systems carry out the basic fl...

Page 39: ...hapter 8 2 4 4 Service spray gun in accordance to its operating instructions 5 Clean and check the suction system and the suction filter 6 When using a product filter check filter insert and filter housing and clean or replace them Chapter 8 2 6 7 Clean the outside of the system 8 Fully assemble the system 9 Check fill level of the separating agent Chapter 8 2 3 1 10 Fill the system with flushing ...

Page 40: ...e only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect...

Page 41: ... expert e g WAGNER service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up 8 2 3 1 FILLING WITH SEPARATING AGENT NOTICE Piston pump dry run High wear damage to the packings Paint or solvent can escape if the seals are dry Ensure that the separating agent tank is filled with sufficie...

Page 42: ...r must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as one of the two following intervals has been exceeded 6 years from the date of the hose crimping see fitting embossing 10 years from the date of the hose imprinting Fitting embossing Meaning xxx bar Pre...

Page 43: ... 5 Slowly open the ball valve 2 6 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 7 Be ready for the switch from working material to air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 8 As soon as working material is no longer flowing from t...

Page 44: ... is equipped with a rigid suction system it should only be dipped in into the working product up to the middle of the inlet housing at the maximum 4 Close pressure regulator 1 0 MPa 0 bar 0 psi 6 7 4 1 3 B_05292 5 2 open closed 5 Open return valve 3 6 Slowly open the ball valve 2 7 Slowly turn the air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 0 05...

Page 45: ...he inlet housing 2 and outlet housing 5 with two size 19 wrenches 11 If necessary screw the hose back on 12 Fill the pump in accordance with Chapter 8 2 5 Order no see Chapter 13 Order no see Chapter 10 5 8 2 6 2 ANGLED INLINE FILTER 1 Flush the pump and inline filter in accordance with Chapter 7 5 Flush using the spray gun so that the flushing agent flows through the inline filter Maximize the fl...

Page 46: ...nut 3 and lift slightly so that it does not get dirty in the next step 7 Remove the filter housing 2 with the union nut 3 The cone spring 12 remains in the filter housing 2 If the O ring 5 is not damaged it remains on the filter housing 2 8 Remove the filter cartridge 11 and filter socket 10 from the filter housing 2 9 Clean all parts Place the filter cartridge 11 and filter support 10 in solvent ...

Page 47: ...ting manual of spray gun Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Dilute the working material Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean pump If necessary leave it to soak in cleaning agent Foreign body in suction valve Dismantle suction valve housing clean and check valve seat Diameter of...

Page 48: ... the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work Before Repair Work Flush and clean the system Chapter 8 1 2 Interrupt the air supply After Repair Work Carr...

Page 49: ...aring gloves 10 5 ASSEMBLY OF THE DEVICE In Chapter 14 the order numbers for device spare parts can be found as well as for wearing parts such as seals Defective parts O rings and seal sets must always be replaced Use greases and glues in accordance with Chapter 14 Observe torque specifications in Chapter 14 Assembly Aids Order No Quantity Designation Smaller tanks 9992590 1 pc 50 ml Loctite 222 9...

Page 50: ... leak test on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In each position with upstroke and downstroke let sit for 0 5 1 minutes and listen for audible blowing off When the air supply is turned off a drop in pressure must be watched for Check seal of following modules ...

Page 51: ...51 ...

Page 52: ...IES 13 1 WILDCAT AND PUMA PUMPS 13 1 1PRODUCT OUTLET AND MISCELLANEOUS B_05287 2 3 A 4 24 1 19 20 21 22 23 x 28 x 270 bar 53 31 50 54 55 56 57 29 30 270 bar 530 bar 27 270 bar 52 y y 5 26 25 Mount fittings x and y at the correct position depending on the system s characteristics ...

Page 53: ...uick release coupling with hose fitting DN 10 24 2334956 Regulator lock 25 2335815 Ball valve DN7 PN10 G1 4 R1 4 CB 26 9992831 Loctite 542 50 ml 50cc Product outlet up to 270 bar 27 2329024 HP filter DN10 PN270 SSt complete Details and filter cartridges Chapter 14 10 28 2329023 Relief combination complete For details see Chapter 14 7 29 2324558 Inline filter DN6 PN270 G1 4 SSt Details and filter i...

Page 54: ...10 14 13 17 18 12 11 16 15 13 8 5 8 5 9 6 7 30L 200L 19 DN16 DN25 DN25 DN16 DN25 DN16 DN16 DN25 B_03921 For trouble free suction use hoses which are as short as possible The maximum hose length is dependent upon the viscosity of the product the suction height and the nominal diameter of the hose ...

Page 55: ... LP hose DN25 PN10 PE per meter 8 2325390 LP hose fitting DN16 M36 SSt 9 2323329 LP hose DN16 PN10 EPDM per meter 10 2323597 LP hose DN16 PN10 PE per meter 11 2324158 Suction tube DN16 SSt complete 12 2323239 Suction tube DN25 SSt complete 13 2324247 Suction elbow DN25 SSt 14 2324238 Suction tube DN25 200L SSt complete 15 2315163 Bung adapter DN25 G2 16 2324241 Suction tube DN25 30L SSt complete 1...

Page 56: ... No Order No Order No A 2329460 2329456 2329467 2329471 2329517 2329475 Piston pump PE TG A 2329462 2329458 2329469 2329473 2330614 2329477 Piston pump PE T A 2366704 Piston pump PE T TC 1 4404 1 2325901 Trolley 4 complete For details see Chapter 14 13 2 2332374 Frame 4 complete 3 2332143 Wall mount 4 complete Wearing parts Item does not exist ...

Page 57: ...57 ...

Page 58: ... 2 LEOPARD AND JAGUAR PUMPS 13 2 1PRODUCT OUTLET AND MISCELLANEOUS B_05290 2 3 A 19 20 21 23 22 24 x y y 25 26 1 28 x 270 bar 53 31 52 4 50 51 54 55 56 57 29 30 270 bar 530 bar 27 5 Mount fittings x and y at the correct position depending on the system s characteristics ...

Page 59: ... 4 CB 26 9992831 Loctite 542 50 ml 50cc Product outlet up to 27 MPa 270 bar 3916 psi 27 2329024 HP filter DN10 PN270 SSt complete Details and filter cartridges Chapter 14 10 28 2329023 Relief combination complete For details see Chapter 14 7 29 2324558 Inline filter DN6 PN270 G1 4 SSt Details and filter insert Chapter 14 8 30 2329026 Inline filter HL DN6 PN270 G1 4 SSt Details and filter insert Ch...

Page 60: ... 2 11 12 14 13 11 30L 200L 10 9 DN16 DN25 8 6 3 6 3 7 4 5 DN25 DN16 DN25 DN16 15 16 DN16 DN25 17 For trouble free suction use hoses which are as short as possible The maximum hose length is dependent upon the viscosity of the product the suction height and the nominal diameter of the hose ...

Page 61: ...r meter 6 2325390 LP hose fitting DN16 M36 SSt 7 2323329 LP hose DN16 PN10 EPDM per meter 8 2323597 LP hose DN16 PN10 PE per meter 9 2324158 Suction tube DN16 SSt complete 10 2323239 Suction tube DN25 SSt complete 11 2324247 Suction elbow DN25 SSt 12 2324238 Suction tube DN25 200L SSt complete 13 2315163 Bung adapter DN25 G2 14 2324241 Suction tube DN25 30L SSt complete 15 2323396 Suction filter D...

Page 62: ...501 Piston pump PE TG A 2329481 2329486 2329493 2329505 Piston pump PE T A 2329495 2329503 Piston pump PE L A 2366702 Piston pump PE T TC 1 4404 1 2325916 Trolley 6 complete For details see Chapter 13 13 2 2339705 Heavy duty PC trolley complete For details see Chapter 14 14 3 2332145 Wall mount 6 complete 4 369020 Wall mount 9 complete Item not available as spare part Item does not exist ...

Page 63: ...he following spare parts lists Wearing parts Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment available however as additional extra Identification in the order no column Item not available as spare part Position does not exist DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER service center or a suitably...

Page 64: ...or air motor fluid section 25 Nm 18 lbft Designation Order No 1 Piston pump 2366704 2 Fluid section 2366710 3 Air motor 3 75 2334375 4 Connection set for air motor fluid section 2350030 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 25 Nm 18 lbft Designation Order No Order No Order No Order No 1 Piston pump 2329467 2329469 2329471 2329...

Page 65: ...Order No Order No Order No Order No 1 Piston pump 2329475 2329477 2329517 2330614 2 Fluid section 2329650 2329652 2329654 2329656 3 Air motor 3 75 2329619 4 Connection set for air motor fluid section 2350031 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft ...

Page 66: ...or air motor fluid section 25 Nm 18 lbft 50 Nm 37 lbft Designation Order No 1 Piston pump 2366702 2 Fluid section 2366710 3 Air motor 3 75 2334375 4 Connection set for air motor fluid section 2350030 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 25 Nm 18 lbft Designation Order No Order No Order No 1 Piston pump 2329490 2329493 2329495...

Page 67: ... 3 Designation Order No Order No Order No 1 Piston pump 2329501 2329505 2329503 2 Fluid section 2329650 2329652 2329664 3 Air motor 2329625 4 Connection set for air motor fluid section 2350033 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft ...

Page 68: ...8 69 16 49 12 46 17 16 49 11 42 55 56 10 43 52 50 60 59 61 34 41 5 41 6 39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft 45 Nm 33 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_03927 29 30 110 1 110 106 109 106 108 110 110 110 108 109 100 72 71 53b Do not dismount the piston pos 81 Pressure regulator pos 100 For details see Chapter 14 3 2 and or Chapter 14 3 3 ...

Page 69: ...5 1 2332082 Fluid warning label 16 2 367318 368324 Shoulder screw 17 1 367319 368319 Sound deadening pad 18 2 367320 368320 Cotter pin 23 1 367324 Filter holder 25 1 367325 Throttle 28 6 9971123 9974142 O ring 29 2 9974217 Rod seal 30 2 369290 Pilot valve 31 1 9943080 9943081 Spool and sleeve assembly complete 32 1 9962018 9962019 Permaglide bushing 33 1 9998663 9998661 9998662 Complete piston 34 ...

Page 70: ...9920102 Washer 57 1 9970149 Sealing ring 58 1 9952668 Base 59 1 9952667 Clamping bracket 60 1 9900701 Socket cap screw 61 1 9921505 Spring washer 69 1 9998718 Drive fastener 71 1 2330382 IceBreaker label 72 1 2332077 Warning label 74 1 368038 Detent element complete ISO 1 2 75 2 368313 Damper ISO 1 2 81 1 9943097 9943098 Spool and sleeve assembly ISO1 or ISO2 100 1 2384849 Pressure regulator unit ...

Page 71: ... scale Designation Order No 1 1 2384849 Pressure regulator unit 4 complete 2 1 2309972 Pressure regulator valve 4 3 1 9998677 Pressure gauge 0 10 bar d40 4 1 2309744 Distribution piece 4 5 2 9907039 Hexagon socket cylinder head screw 6 4 9900316 Hexagon socket cylinder head screw 7 2 9974166 O ring 8 1 9971313 O ring 9 1 9971137 O ring 10 1 2360756 Edge ball valve 4 11 1 9904307 Screw plug 12 1 99...

Page 72: ...328607 Pressure regulator unit 6 complete 2 1 2309973 Pressure regulator valve 6 3 1 9998725 Pressure gauge 0 10 bar d50 4 1 2309783 Distribution piece 6 5 2 3050699 Hexagon socket cylinder head screw 6 2 9907024 Hexagon socket cylinder head screw 7 2 9906020 Hexagon socket cylinder head screw 8 1 9974166 O ring 9 1 9971018 O ring 10 1 3105540 O ring 11 1 9971137 O ring 12 1 2370107 Edge ball valv...

Page 73: ...6 17 16 54 80 11 36 55 56 10 103 43 52 50 60 59 61 34 41 5 41 71 72 6 39 32 2 3 53 88 51 75 36 4 47 15 58 8 10 Nm 6 7 lbft 140 Nm 103 lbft 40 Nm 30 lbft 70 Nm 52 lbft 28 87 77 48 76 79 106 110 108 78 85 90 91 40 Nm 30 lbft 20 Nm 15 lbft 29 B_03928 30 29 30 98 109 106 108 110 110 1 33 84 114 87 1 2 Do not dismount the piston pos 94 Pressure regulator pos 105 For details see Chapter 14 3 5 ...

Page 74: ...3 O ring 29 2 9974217 Rod seal 30 2 369290 Pilot valve 31 1 369907 Spool sleeve combination assembly ISO3 32 1 9962019 Permaglide bushing 33 1 369385 Piston 9 34 1 9974125 Seal wiper ring 35 1 368286 Safety valve 7 5 bar 36 2 9974133 O ring 37 2 9971056 O ring 39 2 9974089 O ring 40 2 9974132 O ring 41 4 9971137 O ring 43 1 9974165 O ring 46 1 2330372 Label WAGNER 47 2 9998675 Threaded plug 48 1 3...

Page 75: ...nge 90 1 369026 Air hose rear 91 1 369025 Air hose front 92 1 369326 Lock space 9 93 2 369329 Damper ISO3 94 1 9943131 Spool sleeve assembly ISO3 95 1 9999151 Velcro fastener adhesive part 96 1 9999152 Velcro fastener coating part 97 1 9992816 Miranit contact adhesive 98 1 9971372 Viton B O ring 103 1 369330 Sound absorbing mat 9 12 105 1 2328609 Pressure regulator unit 9 complete For details see ...

Page 76: ... display scale Designation Order no 1 1 2328609 Pressure regulator unit 9 complete 2 1 2309974 Pressure regulator valve 9 3 1 2309963 Distribution piece 9 4 1 9998725 Pressure gauge 0 10 bar d50 5 2 9900360 Hexagon socket cylinder head screw 6 2 9907087 Hexagon socket cylinder head screw 7 2 9900356 Hexagon socket cylinder head screw 8 1 9974166 O ring 9 2 3105540 O ring 10 1 9971405 O ring 11 1 2...

Page 77: ...esignation Order No Order No Order No 1 1 2350028 2350030 2350032 Connection set LM FS 2 2 367532 Coupling cover stroke 75 3 1 367529 367579 368529 Coupling 4 1 367530 368530 Spring 5 1 367531 Separating agent cup stroke 75 6 1 9974093 O ring 7 3 9900225 Hexagon screws 8 3 9920106 Washer 9 3 367306 Connecting tube stroke 75 11 1 9998808 Mobilux EP 2 grease Wearing parts Included in the service set...

Page 78: ...Order No Order No 1 1 2350031 2350033 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 367579 368529 Coupling 4 1 367530 368530 Spring 5 3 9920107 Washer A12 DIN 125 1 6 3 9900157 Hexagon screws 7 1 9974116 O ring 8 1 368531 Separating agent cup stroke 150 9 3 368533 Threaded bolt M12x169 10 1 9998808 Mobilux EP 2 grease Wearing parts Included in the service set of the fluid section P...

Page 79: ...79 ...

Page 80: ...6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 8 71 70 Nm 10 Nm 1 60 52 lbft 7 lbft B_05264 40 Nm 30 lbft 60 70 60 60 60 61 62 61 60 111 100 Nm 74 lbft 61 28 10 27 9 Pos 4 Tighten by hand on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Notice regarding pos 111 Stainless steel valve seat set 40 consisting of pos 28 10 27 9 but in stainless steel version ...

Page 81: ...small 21 3 123427 Sealing collar PE small 103 1 367991 Packing PE TG complete large 104 1 367992 Packing PE T complete large 22 2 367522 Sealing collar TG large 22 2 367900 Sealing collar T large 23 3 367523 Sealing collar PE large 25 2 367525 O ring 27 1 367527 O ring 28 1 367528 O ring 40 1 9998669 Wave spring small 41 1 9998670 Wave spring large 42 1 9941513 Ball large 43 1 9941518 Ball small 4...

Page 82: ...and on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Note on pos 111 Stainless steel valve seat set 70 consisting of pos 28 10 27 9 but in stainless steel version Designation Order No Order No Order No Order No 1 1 2329645 2329647 2366710 Fluid section 2 1 368502 2370141 Pipe 3 1 368503 2370139 Cylinder 4 1 2322465 2370138 Inlet housing 70 5 1 368505 ...

Page 83: ...arge 22 2 368522 Sealing collar TG large 2 368900 Sealing collar T large 2 368922 Sealing collar L large 23 3 368523 Sealing collar PE large 25 2 368525 O ring 27 1 368527 O ring 28 1 368528 O ring 40 1 9998670 2366668 Wave spring small 41 1 9998671 2366673 Wave spring large 42 1 9943082 9943103 Ball large 43 1 9941512 9943017 Ball small 44 1 9974092 O ring 46 1 9974107 O ring 50 3 9907124 Hexagon...

Page 84: ...3 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05267 160 Nm 118 lbft 1 100 Nm 74 lbft 61 Pos 4 Tighten by hand on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Designation Order No Order No Order No 1 1 2329654 2329658 2329656 Fluid section 2 1 368434 Pipe 3 1 368435 Cylinder 4 1 2327888 Inlet housing ...

Page 85: ...68299 Packing PE TG complete large 104 1 368296 Packing PE T complete large 105 1 368294 Packing PE L complete large 22 2 368429 Sealing collar TG large 22 2 368438 Sealing collar T large 22 2 368439 Sealing collar L large 23 3 368431 Sealing collar PE large 25 2 368525 O ring 27 1 368527 O ring 28 1 367528 O ring 40 1 9998670 Wave spring small 41 1 9998671 Wave spring large 42 1 9943082 Ball larg...

Page 86: ...e a standard wrench only if necessary In this case use a wrench to counterhold pos 3 70 Nm 10 Nm 52 lbft 7 lbft 60 60 60 106 60 60 60 61 61 62 61 60 44 16 21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05268 160 Nm 118 lbft 1 100 Nm 74 lbft 61 ...

Page 87: ... 3 367523 Sealing collar PE small 103 1 368991 Packing PE TG complete large 104 1 368992 Packing PE T complete large 105 1 368993 Packing PE L complete large 22 2 368522 Sealing collar TG large 2 368900 Sealing collar T large 2 368922 Sealing collar L large 23 3 368523 Sealing collar PE large 25 2 368525 O ring 27 1 368527 O ring 28 1 368528 O ring 40 1 9998670 Wave spring small 41 1 9998671 Wave ...

Page 88: ...Valve tappet complete 8 1 2329898 Sealing sleeve 9 1 9992528 Loctite 270 Wearing parts 14 7 RELIEF COMBINATION 270 BAR B_04068 1 2 4 6 3 5 3 7 7 8 100 Nm 74 lbft 7 9 27 MPa 270 bar 3916 psi Order no Designation 1 1 2329023 Relief combination 270 bar 2 1 2324549 Relief housing 3 2 2323718 Hexagon plug 4 1 169248 Relief valve complete 1 2356467 Ball valve set option 5 1 2324552 Outlet pipe 6 1 32046...

Page 89: ... seize paste tube Wearing parts Not part of the standard equipment but available as a special accessory 14 9 ANGLED INLINE FILTER 530 BAR B_04071 3 2 4 5 1 6 7 53 MPa 530 bar 7687 psi Order no Designation 1 1 2329026 Inline filter HL DN6 PN530 G1 4 SSt 2 1 2326045 Filter inlet housing pre assembled 3 1 2315723 Filter insert red fine 200 mesh per inch 10 pieces 1 2315724 Filter insert blue middle 1...

Page 90: ... DOC 2333538 IceBreaker 40 150 cm3 14 10 HIGH PRESSURE FILTER 270 BAR 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 34 36 36 37 8 Identification of the filter Tighten pos 3 by hand 27 MPa 270 bar 3916 psi ...

Page 91: ...r support 11 1 Filter cartridge 295721 Filter sieve 200 mesh per inch fine 3514068 Filter sieve 100 mesh per inch medium mesh width 0 16 mm 3514069 Filter sieve 50 mesh per inch rough 291564 Filter sieve 20 mesh per inch rough 12 1 3514058 Cone spring 13 1 2324552 Outlet pipe 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP2 grea...

Page 92: ...aker 40 150 cm3 14 11 HIGH PRESSURE FILTER 530 BAR 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 13 20 33 2 3 5 B_03934 23 34 36 35 36 34 34 20 34 Identification of the filter Tighten pos 3 by hand Stainless steel Carbon steel 53 MPa 530 bar 7687 psi ...

Page 93: ...ge 295721 Filter sieve 200 mesh per inch fine 3514068 Filter sieve 100 mesh per inch medium mesh width 0 16 mm 3514069 Filter sieve 50 mesh per inch rough 291564 Filter sieve 20 mesh per inch rough 12 1 3514058 Cone spring 13 1 2328291 Fitting DF MM R3 8 R1 4 PN530 SSt 20 1 2330156 9998679 Ball valve 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 33 1 3204611 2325826 Double connector 34 ...

Page 94: ...o Order No 1 1 2328611 AirCoat regulator set 2 1 2382997 AirCoat filter regulator set 3 1 2309972 Pressure regulator LR 1 4 D O l Mini 4 1 2331950 Filter control valve manual drain 2360259 Option filter pan automatic drain 5 1 9998677 Pressure gauge 0 10 bar RF40 d40 6 1 9974166 O ring 7 1 2325527 Holding plate 8 1 9906021 Hexagon socket cylinder head screw 9 1 9900320 Hexagon socket cylinder head...

Page 95: ...e 2 1 Frame left 4 6 welded 3 1 Frame right 4 6 welded 4 4 9907140 Hexagon screw DIN931 M6x75 5 6 9910204 Self locking hexagon nut M6 6 2 2304440 Wheel D250 7 4 340372 Washer 8 4 9995302 Cotter pin 9 1 Wheel axle 4 6 10 2 367943 Connecting part 4 6 11 2 Tube plug ribbed 12 2 Saddle feet for round tubes 13 2 Plug 14 4 9900218 9900126 Hexagon screw 15 1 2332143 2332145 Wall mount 16 2 3061695 Hexago...

Page 96: ...et holder 3 above the crossbar 4 B_05285 3 3 4 Leopard 48 110 6 Jaguar 75 150 9 Designation Order No Order No 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 9900246 Hexagon screw 6 4 9920102 Washer A8 4 7 4 3155404 Contact washer M8 8 4 9910208 Self locking hexagon nut M8 9 4 9925031 9920102 Washer A6 4 or A8 4 10 4 9900126 9900130 Hexagon screw ...

Page 97: ...6 DIN EN 809 1998 A1 2009 AC 2010 DIN EN 14462 2015 EN ISO 80079 37 2016 DIN EN ISO 4413 2010 DIN EN 12621 2006 A1 2010 EN ISO IEC 80079 34 2011 DIN EN ISO 4414 2010 DIN EN 1127 1 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapter 2 29 and 2 36 Identification T3 without dry running protection T4 with dry running protection EU Declaration of C...

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Page 100: ...ts liquid wagner group com www wagner group com CERTI F I E D Document No 11145601 Version D Order No 2333538 Edition 08 2018 ...

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Summary of Contents for Jaguar 75-150

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WAGNER Jaguar 75-150, Translation Of The Original Operating Manual, Page: 49 / 100

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Summary of Contents for Jaguar 75-150

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