WAGNER GM5000, Operating Manual

Page: 56 / 125

3
GM 5000EAC .
OPERATING MANUAL
EDITION 03/2012 PART NUMBER DOC 2319150
Contents
1 ABOUT THESE INSTRUCTIONS 6
1.1 Languages 6
1.2 Warnings, notes and symbols in these instructions 6
2 GENERAL SAFETY INSTRUCTIONS 7
2.1 Safety instructions for the operator 7
2.1.1 Electrical equipment 7
2.1.2 Personnel qualifi cations 7
2.1.3 A safe work environment 7
2.2 Safety instructions for staff 7
2.2.1 Safe handling of WAGNER spray units 8
2.2.2 Earth the unit 8
2.2.3 Material hoses 8
2.2.4 Cleaning 9
2.2.5 Handling hazardous liquids, varnishes and paints 9
2.2.6 Touching hot surfaces 10
2.3 Correct use 10
2.4 Safety-relevant information about discharges 11
2.5 Use in an explosion hazard area 11
2.5.1 Correct use 11
2.5.2 Explosion protection identifi cation CE 11
2.5.2.1 Identifi cation „X“ 11
2.5.3 Explosion protection identifi cation FM 12
2.6 German regulations and guidelines 12
3 GUARANTEE AND CONFORMITY DECLARATIONS 13
3.1 Important notes on product liability 13
3.2 Guarantee claim 13
3.3 CE-Conformity 14
4 DESCRIPTION 15
4.1 Fields of application, using in accordance with the instructions 15
4.1.1 Processable materials 15
4.2 Scope of delivery 16
4.3 Technical data 17
4.4 Functional description 18
4.4.1 Design of spray gun (standard variant) 18
4.4.2 Functions of the spray gun 19
4.5 Spraying process 20
4.5.1 AirCoat round jet spray process 20
4.5.2. AirCoat atomizing fl at jet spray process 20
4.5.3 Electrical resistance 21
5 START-UP AND OPERATION 22
5.1 Installation and connection 22
5.1.1 Typical electrostatic spraying system 22
5.1.2 Ventilation of the spray booth 23
5.1.3 Air supplies 23
5.1.4 Paint supplies 24
5.1.5 Earthing 25