Wagan Proline-5000 3744 User Manual Download Page 10

Proline 5000

 Inverter by Wagan Tech

®

9

www.wagan.com

4.  To get an estimate of the maximum current (in amps) that a battery bank must be capable of 

delivering to the inverter, divide the AC load watts by ten (for 12V battery). For example, a 

1,500 watt AC load will need 150 amps at 12 volts DC. This relationship holds for 12V DC 

inverters with 90% efficiency.

Using the 1,500 watts (or 150 amps) for 10 hours example, 150 amps are needed for 10 hours. 

This provides us with the basic amp-hours (AH) of battery life that is required. Ten hours at 

150 amps equals 1,500 Amp-hours (AH). This answer is just a starting point because there are 

additional factors that determine actual run time. These include:

•  Cable gauge and length (cable losses)
•  Charge level of the batteries (between use, chargers have to be able to fully charge the 

batteries)

•  Temperature of the batteries (colder batteries provide fewer amps)
•  Age and condition of the batteries (older batteries lose AH capacity)
•  Use of DC appliances
•  Compliance with turning off unnecessary AC and DC loads. 

DERATING THE BATTERY BANK

Most lead-acid batteries have a rating expressed in amp-hours (AH). The most common rating of 

AH is “at the 20 hour rate”. 
NOTE: Despite several internet explanations, there is no relationship between cold cranking 

amps (CCA) and ampere-hours (AH).
For example; if a 20 AH battery is discharged at a 1 amp rate, is will take 20 hours to discharge 

that battery. The terms “charged” and “discharged” relate to actual battery voltage. This means 

that the output voltage of a nominal 12 volt battery starts at 13.2 volts (fully charged) then drops 

to 10.6 volts (discharged). If the load on the battery causes the battery to discharge faster than 

the 20 hour rate, the capacity (AH) of the battery is measurably reduced (derated). Derating is 

a major run time factor. The following curve can help to determine what the battery bank can 

deliver under load. The results are used to estimate how much additional battery capacity is 

needed to achieve the desired run time. 
The left vertical numbers of the curve represents percentage of the battery capacity at the 20 

hour rate. In this example, the user needs a one hour run time. If the example battery is 220 AH 

(20 hour rate), and the load is 220 amps that is 100% (horizontal number) of the AH (20 hour 

rate), starting at the 100% horizontal point and looking up to the curve the results are that only 

56% of the battery capacity is available. This means that a higher battery capacity is required to 

get the desired run time: one hour. The curve also shows that a load of 200% of the 20 hour rate 

yields only 31% of the battery capacity. The installer must carefully plan the capacity of battery 

bank or the run time may be seriously affected. To the inexperienced installer, several trial 

battery capacities may be required to make sure a large enough battery capacity is available to 

achieve the desired run time.

Summary of Contents for Proline-5000 3744

Page 1: ...Item No 3744 12V DC Input 3744 4 24V DC Input 3744 8 48V DC Input Proline 5000 AC to DC Inverter User s Manual Please visit our website for the latest information on this product RoHS compliant...

Page 2: ...Output AC Terminals 6 Remote ON OFF Switch Connection 6 Power Inverter Output Waveform 6 Inverter Output Characteristics 7 Rear Panel 7 High Speed Cooling Fan 7 Negative DC Input and Positive DC Input...

Page 3: ...onnecting an Inverter 12 General information 12 Ground Terminal Wire Requirements 12 Cable Preparation 12 Inverter to Battery Connection Procedure 13 Charging the Battery Bank 14 Regular Loss of Comme...

Page 4: ...ing fumes from flooded lead acid batteries Keep well ventilated this device generates heat Do not continuously operate your inverter at more than its rated output wattage Incorrect battery polarity wi...

Page 5: ...e equipment All Modified Sine Wave MSW inverters may not properly operate some appliances with either speed control features or dimmer controls Some appliance GFCI power cords will not operate properl...

Page 6: ...verter These are used to help diagnose problems if they occur Volts Display The volts display is the measurement of the voltage at the DC terminals of the inverter not actual battery voltage During hi...

Page 7: ...nnection to distributed wiring that has multiple AC outlets Any wiring that is directly connected must be 10 gauge or larger Facing the front panel the terminals are Top Middle Bottom Live Black Neutr...

Page 8: ...gh Speed Cooling Fan Positive DC Input Terminal High Speed Cooling Fan Fans operate automatically when the internal temperature of the inverter requires cooling Always allow free air flow Do not block...

Page 9: ...otorized appliances will cause Do not exceed the surge rating of this inverter 5 000 watts this can cause immediate overload shut down At 5 000 watts continuous output this inverter requires a DC powe...

Page 10: ...ged at a 1 amp rate is will take 20 hours to discharge that battery The terms charged and discharged relate to actual battery voltage This means that the output voltage of a nominal 12 volt battery st...

Page 11: ...ries are flooded type they freely vent hydrogen and oxygen while under charging and heavy discharge They must be vented to outside air to prevent accumulation of explosive gases If the batteries are t...

Page 12: ...protection Safety Ground 12V 220Ah 12V 220Ah 12V 220Ah INVERTER 12V DC Input Safety Ground 12V 220Ah 12V 220Ah 12V 220Ah 12V 220Ah 12V 220Ah 12V 220Ah INVERTER 24V DC Input Safety Ground 48V DC Input...

Page 13: ...to the positive terminal of the battery bank Use a length of string and follow the route the cables will follow Measure the length of string and then determine the correct gauge cable required for the...

Page 14: ...erminals on the rear of the inverter 4 Tighten the retaining nuts 5 Connect all fuses end positive cable ring terminals to the positive battery bank terminal 6 Carefully tighten the retaining nuts DO...

Page 15: ...charger manual s s WARNING THERE IS DANGER OF EXPLOSION DO NOT CONNECT OR DISCONNECT CHARGER CABLES DIRECTLY AFTER BATTERY DISCHARGE OR RECHARGE MAKE SURE THAT THE BATTERY BANK AREA IS WELL VENTED BE...

Page 16: ...ed value Recharge or replace battery Equipment being operated draws too much power Cable gauge may be inadequate use heavier cables Inverter is too hot thermal shut down mode Allow inverter to cool Ch...

Page 17: ...DC 0 2A DC Battery low alarm 3744 10 5V 0 5V DC 3744 4 21 0V 1 0V DC 3744 8 42 0V 2 0V DC Battery low shutdown 3744 9 5V 0 5V DC 3744 4 20 0V 1 0V DC 3744 8 40 0V 2 0V DC AC output sockets 3 US standa...

Page 18: ...battery negative to inverter negative Use this Total Cable Length to determine the correct cable gauge in table in Appendix A Fuse Battery Bank INVERTER Positive Cable Positive Cable Negative Cable To...

Page 19: ...warranty is in lieu of all warranties expressed or implied and no representative or person is authorized to assume any other liability in connection with the sale of our products There shall be no cl...

Page 20: ...CA 94544 U S A Tel 1 510 471 9221 U S Canada Toll Free 1 800 231 5806 customerservice wagan com www wagan com 2016 Wagan Corporation All Rights Reserved Wagan Tech and wagan com are trademarks used b...

Reviews: