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Wacker  Construction  Equipment AG      ·      Preußenstraße  41      ·     D-80809  München      ·     Tel.:  +49-(0)89-354 02 - 0     ·     Fax:  +49 - (0)89-354 02-390
Wacker  Corporation  ·  P.O. Box 9007  ·  Menomonee Falls, WI  53052-9007   ·   Tel. : +1-(1)(262) 255-0500  ·  Fax:  +1-(1)(262) 255-0550 · Tel. :  (800) 770-0957
Wacker Asia Pacific Operations  · Sunley Center, Unit 912, 9/F · 9 Wing Qin Street, Kwai Chung, N.T. · Hong Kong · Tel. + 852 2406 60 32  ·  Fax: + 852 2406 60 21

Summary of Contents for G 3.3AE

Page 1: ...www wackergroup com Generator G 3 3AE OPERATOR S MANUAL 0154607en 004 0403 wam 0 1 5 4 6 0 7 E N...

Page 2: ...enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outside and far away from wi...

Page 3: ...el Locations 8 2 6 Safety and Operating Labels 9 3 Technical Data 13 3 1 Generator 13 3 2 Engine 14 3 3 Sound Specifications 14 4 Operation 15 4 1 Application and Power Requirements 15 4 2 Indoor Inst...

Page 4: ...ne Maintenance 24 5 2 Periodic Maintenance Schedule 24 5 3 Engine Oil 25 5 4 Air Cleaner 26 5 5 Spark Plug 27 5 6 Cleaning the Sediment Cup 28 5 7 Carburetor Adjustment 28 5 8 Engine Speed 29 5 9 Stor...

Page 5: ...ment please contact Wacker Corporation The information contained in this manual was based on machines in production at the time of publication Wacker Corporation reserves the right to change any porti...

Page 6: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol CAUTION indicates a potentially hazardous situation which if not avoided ma...

Page 7: ...and the engine manual and familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being...

Page 8: ...es below Failure to follow warnings and safety guidelines could result in severe injury or death 2 3 1 DO NOT run machine indoors or in an enclosed area such as a deep trench unless adequate ventilati...

Page 9: ...se of the machine If water is present move the machine and allow it to dry before servicing 2 4 5 DO NOT service machine if clothing or skin is wet 2 4 6 DO NOT allow untrained personnel to service th...

Page 10: ...Safety Information G 3 3A wc_si000053gb fm 8 2 5 Label Locations wc_gr000675 GND 88897 D A N G E R G E F A H R D A N G E R P E L I G R O S T O P 2 1 5 1 1 5 6...

Page 11: ...ead the operator s manual No sparks flames or burning objects near machine Shut off engine before refueling DANGER Electric shock hazard Read operator s man ual for instructions WARNING Hot surface CA...

Page 12: ...c_si000053gb fm 10 Open main circuit breaker Open fuel flow valve Close choke Push or turn engine switch to ON position Pull rewind starter Press engine crank switch to CRANK posi tion Open choke Labe...

Page 13: ...in circuit breaker Push or turn engine switch to OFF position Press engine crank switch to OFF position Close fuel flow valve Potential Earth Hook up cable from ground ing rod to this point Guaranteed...

Page 14: ...able should the nameplate become lost or damaged When ordering parts or requesting service information you will always be asked to specify the model item number revision number and serial number of th...

Page 15: ...m No G3 3AE 0008259 Generator Output kVA 3 3 Type Single voltage single phase brush type system AC Voltages Available volts phase 230 1 Frequency Hz 50 Power Factor cos 1 0 AC receptacles qty amp 2 16...

Page 16: ...m No G3 3AE 0008259 Engine Engine Make Honda Engine Model GX 240 K1 QA2 Rated Power kW 4 8 Spark Plug NGK BPR 6ES Electrode Gap mm 0 7 0 8 Engine Speed full load rpm 3000 100 Engine Speed no load rpm...

Page 17: ...types of equipment Check with your nearest Wacker dealer or contact the manufacturer or dealer of the tool or appliance if you have questions regarding power requirements CAUTION DO NOT exceed the ra...

Page 18: ...s or fans is provided When installed indoors steps to prevent fire and explosion such as providing a good earthen ground removing all flammable materials near generator and using only electrical cable...

Page 19: ...wc_gr000544 The generator should be grounded to a good ground source in compliance with state and local regulations Use 10 mm2 wire and secure one end to the ground terminal a provided on the generat...

Page 20: ...also affects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 1000 m...

Page 21: ...duce the voltage loss CAUTION Operating equipment at low voltage can cause it to overheat Use the table as a guide for selecting proper cable size Use only tough rubber sheathed cable in accordance wi...

Page 22: ...tor is used To test the earth leakage circuit breaker 4 7 1 Start the generator 4 7 2 Place main circuit breaker in closed position 4 7 3 Push the TEST button a on the circuit breaker The circuit brea...

Page 23: ...ermine the cause before restarting Check the appliances and tools attached to the generator for defects and make sure their power requirements do not exceed the power rating of the generator or the cu...

Page 24: ...understand safety and operating instructions at beginning of this manual 4 9 2 Read and understand the meanings of all warning and operating labels 4 9 3 Check oil level in engine fuel level condition...

Page 25: ...ens check oil level and add oil as needed 4 10 5 Open choke as engine warms b2 4 10 6 Place main circuit breaker in closed position l Allow engine to warm up a few minutes before attaching loads On mo...

Page 26: ...le Daily before starting After first 20 hrs Every 50 hrs Every 100 hrs Every 300 hrs Check fuel level Check engine oil level Inspect air filter Replace as needed Check and tighten external hardware Cl...

Page 27: ...erests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection leg...

Page 28: ...lash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 4 1 Remove air cleaner cover a Remove both elements and inspect them for holes or tears Replace damaged e...

Page 29: ...stopping the engine Do not touch the muffler while it is hot Note Refer to the Technical Data for the recommended spark plug type and the electrode gap setting 5 5 1 Remove spark plug and inspect it...

Page 30: ...5 6 4 Turn fuel valve on and check for leaks 5 7 Carburetor Adjustment See Graphic wc_gr001061 The pilot screw a is fitted with a limiter cap to prevent excessive enrichment of the air fuel mixture in...

Page 31: ...he no load or idle speed per the Technical Data 5 8 1 Start the engine and allow it to warm up to normal operating temperature 5 8 2 Turn the throttle stop screw a in to increase speed out to decrease...

Page 32: ...ge the engine oil 5 9 5 Remove the spark plug and pour approximately 30 ml 1 ounce of clean engine oil into the cylinder Crank the engine a few turns to distribute the oil to the inside of the cylinde...

Page 33: ...on Spark plug cap is tight Engine oil level is adequate If engine starts but there is no power at receptacles check that Circuit breaker is closed Connector from generator to control panel is tight If...

Page 34: ...or 2 Main circuit breaker 8 Rotor winding 3 Earth leakage circuit breaker AE models only 9 Automatic voltage regulator 4 16A receptacle 10 Ignition switch 5 Choke 11 Oil level switch 6 Auxilliary wind...

Page 35: ...0 14 CE A t mis l preuve conforme aux dispositions de la directive 2000 14 CEE and has been produced in accordance with the following standards und in bereinstimmung mit folgenden Richtlinien hergeste...

Page 36: ...0 Fax 49 0 89 354 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Sunley Center Unit 912...

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