Wacker Neuson DPU 6555He Operator'S Manual Download Page 1

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Operator´s Manual

Vibratory plate

DPU 6555He

0226268en

002

03.2010

Summary of Contents for DPU 6555He

Page 1: ...Operator s Manual Vibratory plate DPU 6555He 0226268en 002 03 2010...

Page 2: ...Manufacturer Wacker Neuson SE Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Page 3: ...chine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Ple...

Page 4: ...ng crank 32 4 5 Starting in cold weather 35 4 6 Starting with external battery etc 37 4 7 Forward and reverse motion 38 4 8 Compaction without extension plates 38 4 9 Stopping the engine 39 5 Maintena...

Page 5: ...and mainte nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes f...

Page 6: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the mach...

Page 7: ...er operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental...

Page 8: ...standards governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger...

Page 9: ...pecific permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection whi...

Page 10: ...ve upward or downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use t...

Page 11: ...ety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the opera...

Page 12: ...elevant legal instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 2 6 Safety during the operati...

Page 13: ...e If you exceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings c...

Page 14: ...peration and when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel...

Page 15: ...uel cap securely after refueling Operation in closed rooms In closed or partially closed rooms such as tunnels drifts or deep trenches en sure sufficient ventilation and extraction by for example prov...

Page 16: ...or water can cause premature wear or failure of the machine Dispose of left over and spilled hydraulic oil according to the applicable regula tions for environmental protection 2 9 Maintenance Mainte...

Page 17: ...cessary to dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torq...

Page 18: ...k Pos Label Description 1 Wear personal protective gear to avoid injuries or health hazards Ear protection Read the operator s manual before start up 2 If the machine falls it can cause severe crushin...

Page 19: ...If the machine falls it can cause severe crushing injuries f Do not lift the machine by the guide handle or the center pole 6 US machines Warning Pos Label Description 0220000 0219261 WARNING WARNUNG...

Page 20: ...ission From drive engine directly to exciter unit via automatic centrifugal and V belts Exciter Vibrations Hz 69 Centrifugal force kN 65 Oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l 0 75 Dri...

Page 21: ...y for vibro plates 12 V 55 Ah Alternator Rotary current generator with electronic regulator and rectifier Charging rate max A 26 Charging voltage V 14 Starter Starter motor D C V 12 Hydraulic control...

Page 22: ...s 5 This exciter 13 is designed as a central vibrator with aligned vibrations Such a principle permits the direction of vibration to be changed by turning the eccentric weights 15 In this way an infin...

Page 23: ...r 13 maintenance free see chapter Exciter V belt 2 2 6 The speed of the drive engine 1 can be infinitely varied by remote control on the throttle control lever 8 The upper 4 and lower 5 masses are con...

Page 24: ...ght position Requirements When transporting the vibrating plate compactor use only suitable hoisting gear with a minimum load bearing capacity see Technical data Always turn off the motor during trans...

Page 25: ...e central lifting point is located exactly above the centre of gravity of the machine The central lifting point can be displaced rearwards 18 given an application in which the height of the machine is...

Page 26: ...3 2 2 Compaction on slopes The following points are to be observed when compacting on sloped surfaces slopes embankments Only approach gradients from the bottom a gradient which can be easily overcome...

Page 27: ...l data through the filler neck 21 as needed The machine must be level and the engine stopped before proceeding with the oil level check Fuel When pouring diesel fuel into the fuel nozzle 20 maintain a...

Page 28: ...g first filling of the fuel tank or if the tank has run dry in the case of an automatic engine stop due to an inefficient engine oil supply after freeing the engine when in presence of extremely low t...

Page 29: ...st fumes Exhaust fumes contain toxic carbon monoxide that can lead to unconsciousness or death Always switch off the engine during maintenance work Before starting the engine always make sure that nob...

Page 30: ...load position 1 2 3 4 2 Leave decompression lever 2 in the position e 3 Put the ignition key into ignition switch 25 and turn it clockwise into operating position the charge control lamp 27 lights up...

Page 31: ...ed Stop the engine immediately in case of eventual irregularities then locate the fault and repair it The machine will start vibrating as soon as the engine starts revving up Note Do not activate auto...

Page 32: ...to start 3 Put the ignition key into ignition switch 25 and turn it clockwise into operating position the charge control lamp 27 lights up and the buzzer will be heard 4 Check to see that the safety s...

Page 33: ...the safety start crank out of the protective hood once the engine has started The friction non positive connection between engine and safety starting crank must be guaranteed by a firm grip on the han...

Page 34: ...off immediately after the engine has started running and the acoustic alarm has stopped Stop the engine immediately in case of eventual irregularities then locate the fault and repair it The machine w...

Page 35: ...F 1 Push the throttle lever 8 to the full throttle position 2 Turn decompression lever to any position in front of starting position f 3 Crank the engine counter clockwise with the safety start crank...

Page 36: ...er 6 Fill the housing to the upper edge with low viscosity oil Replace cover and press down with force Exactly two successive fillings are required 7 Turn the decompression lever all the way to f 8 Th...

Page 37: ...ting with an external battery 1 Connect the red jumper cable with the help of a clamp to the positive pole 1 of the discharged battery 2 Connect the other clamp of the red jumper cable to the plus pol...

Page 38: ...at standstill or in reverse direction The forward and reverse speeds can be varied by selecting intermediate positions of the shift lever 6 or the machine can be employed for particularly intensive c...

Page 39: ...ssion 2 as this inevitably results in damage to the valve drive and decompression mechanism 1 Move the throttle control lever 8 to the stop 2 Turn the ignition key to the stop position and then pull i...

Page 40: ...ngine Check oil level if nec top up oil Centre pole height setting transport lock Regrease weekly Fuel tank Check water separator V belt Check V belt if nec replace monthly Protective frame Check atta...

Page 41: ...le Pay attention to the max level mark on the dip stick 5 2 2 Replacing oil and oil filter Note The work area should be covered with a waterproof sheet to protect the floor protection of the environme...

Page 42: ...er 7 Check and if necessary replace O ring k 8 Moisten thread and O ring of the screwed sealing plug with a lubricant 9 Fasten the oil hose to the support 10 Fill up with engine oil until the max mark...

Page 43: ...seconds The filter system must be cleaned if the bellows contracts and covers the green ring m Check the bellows often per day when working in extremely dusty conditions Note The air cleaner must be c...

Page 44: ...ting it with a lamp Do not reuse the filter element if you have determine any kind of damages in the area of the filtering paper s or as the case may be in the area of the sealing lip t 5 Replace the...

Page 45: ...ns to detach Collect the emerging drops in a transparent container First water and then fuel drops will emerge as water is specifically heavier than diesel fuel A clear separating line will make this...

Page 46: ...r Pay attention to the flow direction look for the arrows Allow fuel to flow After a short test run make sure that fuel filter and line do not leak 5 4 3 Screwed connections control Make sure all acce...

Page 47: ...e battery cover Check to see that the gas venting hose does not have any kinks Protect hands end eyes against the acid Note Only replace defective batteries with original Wacker batteries Standard bat...

Page 48: ...Close filler bore 5 6 2 Venting hydraulic control 1 Remove apron 4 by undoing the screws 3 2 Move centre pole into vertical position move shift lever 2 right into the reverse position open filler bor...

Page 49: ...ition vibration plate horizontally 2 Open filler bore 40 3 The oil level must reach the start of the thread of the filler bore 40 4 If necessary pour in oil see Technical Data through filler bore 40 u...

Page 50: ...isting gear and lifting tackle of sufficient lifting capacity Place the machine in a stable position 3 Tilt vibration plate and keep it tilted until the oil has run out 4 Place vibration plate in hori...

Page 51: ...laced 5 8 1 Changing the exciter V belt 1 Remove belt guard 41 2 Undo screw 42 3 Remove button 43 belleville spring 44 seal 45 and front segment of the V belt pulley 10 4 Change exciter V belt 12 5 As...

Page 52: ...little hydraulic oil in the centre pole head Top up hydraulic oil Air in hydraulic control Bleed system Cause Remedy Too much hydraulic oil in centre pole head Correct oil level in accordance with ma...

Page 53: ...emedy Dynamo defective Contact Wacker Neuson service dept Control unit defective Replace control unit on rear of the dynamo Cause Remedy Ignition lock defective Change defective parts Starter defectiv...

Page 54: ...Faults T01008GB fm 54...

Page 55: ...n any used batteries you obtained from us free of charge If you do not return the batteries to one of our branches per sonally make sure you have paid sufficient postage for its return Please also not...

Page 56: ...3 Disposal 56...

Page 57: ...s is to certify that this product meets and complies with the relevant regulations and re quirements of the following guidelines and standards 2006 42 EC 2000 14 EC 2005 88 EC Authorized person for te...

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