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T00748GB

19

FAULTS

Forward or reverse travel too low

Cause:

- Air in the hydraulic circuit to the exciter.
- Relief pressure forwards/backwards too low.
- Exciter rpm's too low.

Remedy:

- Fill circuit with hydraulic oil while simultaneously bleeding air at the

exciter’s control cover.

- Set pressure relief valve correctly (only Wacker personnel).
- Adjust engine speed and check pressure valve

(only Wacker personnel).

Loss of hydraulic oil

Cause:

- Leaks, hydraulic hose defective.

Remedy:

- Change defective parts.

Note: Bleed system after every dismantling operation.

Oil pressure control lamp does not go off

Cause:

- Low engine oil level.
- Plugged up oil filter.

Remedy:

- Top up with oil following markings on dip stick.
- Clean or replace oil filter.

Battery-charge warning lamp does not go off

Cause:

- Dynamo defective.
- Control unit defective.

Remedy:

- Contact Wacker service dept.
- Replace control unit (on rear of the dynamo).

Engine starts with difficulty

Cause:

- Button switch at control panel is not set to start position.
- Throttle lever is not in full rpm’s position.

Remedy:

- Set button switch to start position.
- Move throttle lever towards machine into full throttle position.

Engine does not start

Cause:

- Ignition lock defective.
- Starter defective.
- Starter button defective.
- Battery flat.
- Vibration connected.

Remedy:

- Change defective parts.
- Charge battery.
- Disconnect vibration.

Summary of Contents for DPU 100-70

Page 1: ...www wackergroup com Operator s Manual Vibratory plate DPU 100 70 0203512en 001 01 2006...

Page 2: ......

Page 3: ...s engine is an EPA engine Adjusting the engine speed will interfere with EPA certivication and emissions Only authorized personnel can make adjustments to this engine Please contact you nearest engine...

Page 4: ...2...

Page 5: ...reserved Copyright by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical including photocopying without express permis...

Page 6: ...sible inclination 10 Description of function 11 TRANSPORT TO WORK SITE RECOMMENDATIONS ON COMPACTION 12 Transport to work site 12 Recommendations on compaction 12 OPERATION 13 Starting 13 Forward and...

Page 7: ...9 Loss of hydraulic oil 19 Oil pressure control lamp does not go off 19 Battery charge warning lamp does not go off 19 Engine starts with difficulty 19 Engine does not start 19 HYDRAULIC CONNECTIONS D...

Page 8: ...g crank To avoid a possible return kick turn safety starting crank through with full force until the engine starts running 2 The functioning of operating levers or elements is not to be influenced or...

Page 9: ...ngine speed set by the manufacturer are subject to the express approval of Wacker In case of non observance all liabilities shall be refused 2 All drive units have to be switched off before carrying o...

Page 10: ...thout extension plates m2 h 1260 with extension plates m2 h 1478 Drive motor Air cooled twin cylinder diesel engine Piston displacement cm3 954 Max power output at 3000 min 1 kW PS 14 7 20 Oil Fuchs T...

Page 11: ...ition determined according to the EN ISO 11204 is LpA 95 dB A The weighted effective acceleration value determined according to EN 1033 is 5 m s2 The sound and vibration measurements were carried out...

Page 12: ...10 DESCRIPTION Field of applications The DPU 100 70 is optimally suited for all types of soils including semi cohesive soils in trench and surface compaction applications Dimensions Max admissible inc...

Page 13: ...il flow governor valve 15 supplies the steering line with a partial oil flow The exciter 6 is driven by an hydraulic motor 14 The oil flow required for the motor 14 comes from the pump 13 which in tur...

Page 14: ...instructions Recommendations on compaction Ground conditions The max compaction depth depends on several factors relating to the ground conditions such as moisture size grain distribution etc It is th...

Page 15: ...tion 3 Turn the ignition key to position I and press starter button until engine starts running 4 Move throttle lever 16 back to idle position and let engine warm up for approximately ca 7 minutes Sta...

Page 16: ...quence when using an external battery to start the engine 1 Connect one end of jumper cable to positive terminal of auxiliary battery 2 Connect the other end of jumper cable to positive terminal of th...

Page 17: ...ng transport lock Protective frame Check attachment screws for tight fit monthly central lifting point Hydraulics Check oil level top up if necessary Exciter Oil change every 250 h or latest every 6 m...

Page 18: ...up is not available The cover of the oil bath filter has been provided with a punched oil level marking for this reason Easier yet for practical purposes though is the determination of the oil quantit...

Page 19: ...k 22 with 2 5 liters of Fuchs Titan Unic 10W40 MC oil Battery Check acid level 1 Open right maintenance cover 2 Check acid level and top up with distilled water if necessary 3 Close maintenance cover...

Page 20: ...t Check oil level 1 Position vibration plate horizontally 2 Open filler bore 29 3 The oil level must reach the start of the thread of the filler bore 29 4 If necessary pour in Fuchs Titan Unic 10W40 M...

Page 21: ...mp does not go off Cause Low engine oil level Plugged up oil filter Remedy Top up with oil following markings on dip stick Clean or replace oil filter Battery charge warning lamp does not go off Cause...

Page 22: ...SK00633GB 20 HYDRAULIC CONNECTIONS DIAGRAM 1 Gear pump 2 Advance reverse control 3 Exciter drive 4 Block hydraulic...

Page 23: ...pink MF800 red violet pink Console Touch contact start Vibration Oil pressure Battery charge gauge Press switch Vibration Ignition lock Press switc VIB Ignition lock Oil pressure Battery charge gauge...

Page 24: ...22...

Page 25: ...been evaluated in conformity with Directive 2000 14 EC and has been manufactured in accordance with the following directives 2000 14 EG EMV Richtlinie 89 336 EG 98 37 EG EN 500 1 EN 500 4 Dr Sick Boar...

Page 26: ...24...

Page 27: ...DIN EN ISO 9001 CERTIFICATE...

Page 28: ...0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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