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Maintenance

T01093en.fm

21

8.

Maintenance

8.1

Maintenance schedule 

 

Task

Daily 
before 
operation

After the 
first 
20 hours

Monthly 
or every 
100 hours

Annually 
or every 
300 hours

Check air filter:
- Damage.
- Tightness.
-  Filter element - clean or replace, if 

necessary.

„

Check the tank seal for leaks - change, if 
necessary.

„

Check fuel tank:
- Fuel level.
- Leaks.
- Lines for leaks.
-  Check the tank seal for leaks - change, if 

necessary.

„

Check engine oil level.

„

Change engine oil.

„

„

Check that gas control moves freely - oil gas 
control or lubricate engine rods, if necessary.

„

Check and clean the spark plug.

„

Replace the spark plug.

„

Check V-belt - change if necessary.

„

Check exciter oil - fill if necessary.

„

Change exciter oil.

„

Check hydraulic oil - fill if necessary.

„

Relubricate guide handle head:
- Transport retainer.
-  Spindle for guide handle height setting.

„

Check that the fastening screws are tight:
- Protective frame.
- Central suspension.

„

Exhaust silencer - remove combustion 
residue from spark catcher filter.

„

Summary of Contents for BPU 2540

Page 1: ...www wackergroup com Operator s manual Vibrating plate BPU 0210447en 002 04 2008...

Page 2: ......

Page 3: ...ne 19 7 3 Operating in the forward and reverse direction 20 7 4 Turn off the engine 20 8 Maintenance 21 8 1 Maintenance schedule 21 8 2 Checking engine oil level 21 8 3 Changing the engine oil 23 8 4...

Page 4: ...Contents 4 9 5 Engine will not start 29 EC Declaration of Conformity 31 DIN EN ISO 9001 Certificate 33...

Page 5: ...ght for copying and distribution are reserved Copyright 2008 by Wacker Construction Equipment AG No part of this publication may be reproduced in any form or by any means electronic or mechanical incl...

Page 6: ...fumes contain chemicals which the State of California knows may cause cancer congenital defects or other reproductive anomalies WARNING Caution This is an EPA motor Regulating the motor speed influen...

Page 7: ...ly for compacting work Both the manufacturer s operator s manual and this safety information must be observed 2 1 3 The persons charged with the operation of vibrating plates must be made familiar wit...

Page 8: ...ted over long distances the tank of gasoline or mixed gasoline driven engines must be completely emptied Leaking fuel tanks can lead to explosions and therefore must be replaced immediately 2 2 8 Do n...

Page 9: ...ir vertical stability is ensured 2 2 17 Machines with integrated driving mechanisms must not be set down or stored on the chassis The driving mechanism is only intended for the transport of this machi...

Page 10: ...nnot be carried out when the motor is switched off 2 4 3 While using vibrating plates with an electronic start the battery must be disconnected in each case before working on the electrical parts of t...

Page 11: ...slips away or tips over or if parts suddenly move upward or downward 2 5 3 When vibrating plates are being transported in vehicles precautions have to be taken to ensure that they do not slip or fall...

Page 12: ...h and V belt directly to the exciter Exciter Vibrations rpm 1 Hz Approx 5 400 90 Centrifugal force kN 25 30 Multi range oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l 0 6 Drive motor Air coole...

Page 13: ...ir gap mm 0 6 0 7 Engine oil Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity 0 6 1 0 Hydraulic control Hydraulic oil Fuchs Renolin MR 520 Oil quantity 0 4 Sound pressure level at operator s station L...

Page 14: ...ork in limited space conditions e g in cable trenches or the compacting of edge trims when repairing blacktops as well as all compacting work where the use of a large machine is not possible 4 1 2 BPU...

Page 15: ...in a stationary position This procedure is hydraulically controlled with the control handle 7 on the guide handle head 8 When hydraulic oil is lost the machine operates in the reverse direction danger...

Page 16: ...e 4 are connected to each other via 4 vibration damping rubber metal shockmounts 11 This damping prevents very high frequencies from being transferred to the upper mass 3 This maintains proper functio...

Page 17: ...lifting tackle to the central suspension 15 provided If you transport the vibrating plate compactor on the cargo area of a vehicle strap it down securely at the protective frame 14 When using the int...

Page 18: ...conducting compacting tests and taking ground samples 6 0 2 Compacting on a slope The following points must be observed if you plan to compact inclined surfaces slopes escarpments Start at the bottom...

Page 19: ...choke d2 Warm start Open the choke d1 Note The engine is hand warm or hotter with warm start f Set the engine switch to ON b2 f Push the throttle lever to the left c2 f Pull out the starter rope e unt...

Page 20: ...irection f Press the control handle in the direction of travel Note The forward and reverse speed can be continuously varied 7 4 Turn off the engine f Push the throttle lever to the right to idle oper...

Page 21: ...r leaks change if necessary Check engine oil level Change engine oil Check that gas control moves freely oil gas control or lubricate engine rods if necessary Check and clean the spark plug Replace th...

Page 22: ...a clean lint free cloth f Screw the oil level dipstick all the way back in and pull it out again f Check The motor oil level must be between the lower and upper marks f If necessary pour new engine oi...

Page 23: ...Remove the oil level dipstick and wipe it with a clean lint free cloth f For oil drainage release oil drain hose and let the used oil drain out completely Note Avoid spilling oil Remove any spilled oi...

Page 24: ...ges f Carefully remove the foam insert 4 from the paper insert 5 f Check both parts for damage Replace any damaged parts f Wash the foam insert with warm water and a mild soap solution Rinse with clea...

Page 25: ...if damaged replace the spark plug f Check and adjust the electrode gap 1 see chapter Technical data for the gap f Insert the spark plug and tighten it with a torque wrench WARNING Hot exhaust Touchin...

Page 26: ...thin both roll pins f Attach clutch drum and tighten with 3 screws to 10 Nm Note Turn the clutch drum in the process to avoid pinching the V belt f Remount V belt protector Tighten screws with a torqu...

Page 27: ...engine f Remove any dirt around the filler hole f Tilt machine slightly and support it f Place a sufficiently large container under the oil drain plug to catch the used oil Note Avoid spilling oil Rem...

Page 28: ...9 4 Loss of hydraulic oil Cause Remedy Excessive hydraulic oil in the guide handle head Add oil to the fill level mark Cause Remedy Insufficient hydraulic oil in the guide handle head Add hydraulic oi...

Page 29: ...ot start Cause Remedy Fuel tank empty Refill with fuel Fuel tap closed Open Air filter dirty Clean Engine switch set to OFF Set the engine switch to ON Recoil starter defective Repair Oil level warnin...

Page 30: ...Malfunction T01094en fm 30...

Page 31: ...rective 2000 14 EC and was produced in accordance with the following directives 2000 14 EC 2004 108 EC 98 37 EC 73 23 EC EN 500 1 EN 500 4 0008954 0008955 2 7 kW 4 8 kW Conformity assessment procedure...

Page 32: ......

Page 33: ...DIN EN ISO 9001 CERTIFICATE...

Page 34: ...0 Fax 49 0 89 3 54 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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