Wacker Neuson BH 65 Operator'S Manual Download Page 34 | Manualshive

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10 Use and operation

34

10.4.1 Starting the engine

Note:

When starting the engine, move to a position at least 3 m (9.8 ft) from the
fueling area.

Item

Designation

Item

Designation

1

Fuel tap

4

Throttle lever

2

Fuel pump

5

Choke

3

Starter rope

www.JACKHAMMERS.com

MATW,

INC.

800-241-9669

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Summary of Contents for BH 65

Page 1: ...Operator s manual Gasoline demolition hammer BH 23 24 65 11 2010 0226390en 003 w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

Page 2: ...n SE Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German w w w J A C K H A M M E R S c o m M A T W I...

Page 3: ...7 Safety during the operation of combustion engines 17 3 8 Maintenance 19 3 9 Safety devices 21 4 Safety and information labels 22 5 Scope of delivery 24 6 Structure and function 25 6 1 Application 25...

Page 4: ...ecking cleaning air cleaner 43 11 3 4 Lubricating the machine 44 11 3 5 Checking cleaning replacing spark plug 45 11 3 6 Checking the tool holder for wear 46 12 Malfunctions 47 13 Storage 48 14 Access...

Page 5: ...uctions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Please contact your Wacker Neuson rep...

Page 6: ...ed sequence This symbol is used for lists DANGER This warning notice indicates immediate hazards that result in serious injury or even death f Danger can be avoided by the following the actions mentio...

Page 7: ...perator s manual 2 3 Described machine parts This operator s manual is valid for different machine parts from a product range Therefore some figures can differ from the actual appearance of your machi...

Page 8: ...is needed to order spare parts and when requesting additional technical information f Enter the information of your machine into the following table Item Designation Your information 1 Group and type...

Page 9: ...paving Cutting clay loam peat and salts Breaking up compacted soils Ramming in posts probes and grounding rods To tamp sleepers in track construction only EH 22 The machine may only be used with tools...

Page 10: ...manual Do not drill into the housing e g to install signs Water could penetrate the hous ing and damage the machine Requirements for operation The ability to operate the machine safely requires Prope...

Page 11: ...from Wacker Neuson and not equivalent to the original parts in design and quality Using of accessories which are not from Wacker Neuson Operator s manual Always keep the operator s manual near the mac...

Page 12: ...achine The fol lowing rules also apply You are physically and mentally fit You have received instruction on how to independently operate the machine You have received instruction in the proper use of...

Page 13: ...ily get caught or be drawn in by mov ing machine parts Only wear clothing made of material that is not easily flammable Personal protective gear Wear personal protective gear to avoid injuries or heal...

Page 14: ...ans of transportation Transporting the machine Secure the machine on the transport device against tilting falling or slipping Lifting the machine A falling machine can cause serious injuries The machi...

Page 15: ...nes in the work area Material becoming separated dropping down or ejected Make sure that you do not put other persons in danger Pay maximum attention in the vicinity of drops or slopes Risk of falling...

Page 16: ...ity during operation The tool might be flung out and cause serious injuries No persons endangered Be sure that no persons are endangered by flying or falling materials Always work very attentively and...

Page 17: ...peration of combustion engines Checking for signs of damage Check the engine while switched off for leaks and cracks in the fuel line tank and fuel cap at least once per work shift Do not operate the...

Page 18: ...clean tools such as a hopper Do not spill fuel especially onto hot parts Remove any spilt fuel immediately Use the correct fuel grade Do not mix fuel with other liquids Fill the tank only up to the m...

Page 19: ...A engine Caution This machine is equipped with an EPA certified engine Modifying the motor speed influences the EPA certification and emission The motor may only be set by a skilled technician For mor...

Page 20: ...from the machine cease operation of the machine and have it repaired immediately by your Wacker Neuson representative Cleaning Always keep the machine clean and be sure to clean it each time you have...

Page 21: ...he machine with properly installed and functioning safety de vices f Do not modify or remove safety devices WARNING Hot exhaust Touching it can cause burns f Only operate the machine with properly ins...

Page 22: ...illegible labels The item numbers for the labels are in the parts book Item Label Description 1 Smoking and open flames are prohibited Danger of fire 2 Wear personal protective gear to avoid injuries...

Page 23: ...ours with lithium grease Do not use other grease grease at central grease point 10 Japan machines Total vibration value of the acceleration Item Label Description 0219261 WARNING WARNUNG ADVERTENCIA A...

Page 24: ...5 Scope of delivery 24 5 Scope of delivery The scope of delivery includes Machine Operator s manual Parts book w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

Page 25: ...cushion percussion system and hits the tool The hood and operator s controls are decoupled from the percussion system by a spring system This spring system keeps vibrations away from the operator s bo...

Page 26: ...n direction of the recoil starter i e the position of the recoil starter should be different to the standard position In such cases consult the Service Department of your Wacker Neuson represen tative...

Page 27: ...t does not strike Tool holder The tool holder is used to hold the tool Supplementary handle The supplementary handle simplifies working in a tilted position Wacker Neuson recommends to carry the machi...

Page 28: ...k e g with a suction pump 4 Position the fuel cap and tighten it 5 Start the engine and let it idle until the fuel in the carburetor is used up and the engine stops Transporting the machine 1 Lift mac...

Page 29: ...tart up 29 9 Initial start up Rendering the machine functional f Place the spark plug cap onto the spark plug Item Designation 1 Spark plug cap w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2...

Page 30: ...do not start the machine Have any damage or defects eliminated immediately f Fuel level see chapter Maintenance f Air cleaner see chapter Maintenance f Recoil starter see chapter Maintenance WARNING...

Page 31: ...ug the shorting plug into the handle opposite so that it does not get lost The machine is now ready for operation with the remote cut off For further infor mation see the remote cut off operator s man...

Page 32: ...e The tool must be suitable for the intended application Inserting tool 1 Clean tool end 2 Swivel out handle on the tool holder 3 Turn the tool into the position which is most suitable for the intende...

Page 33: ...strength that the machine noticeably locks into place Apply somewhat less pressure as soon as you feel the lower stop Notes for operation below freezing point The cold grease in the percussion system...

Page 34: ...te When starting the engine move to a position at least 3 m 9 8 ft from the fueling area Item Designation Item Designation 1 Fuel tap 4 Throttle lever 2 Fuel pump 5 Choke 3 Starter rope w w w J A C K...

Page 35: ...ap 3 Cold motor Activate choke Warm engine Deactivate choke Hot engine Activate choke 4 Press the fuel pump bellows repeatedly until the bellows is completely filled with fuel Item Designation Item De...

Page 36: ...Pull the starter rope with force but not suddenly several times if necessary until the engine starts 7 Let starter rope slowly roll back in 8 Release the gas handle idle position 9 Allow the engine to...

Page 37: ...k in the material Open the tool holder and remove the tool Continue working with another tool When the machine is lifted and the gas handle is pressed the engine contin ues to run at a high speed whil...

Page 38: ...he off switch pressed until the machine has come to a complete stand still 3 Close the fuel tap 4 Set down the machine in such a way that it cannot tilt fall or slip Item Designation Item Designation...

Page 39: ...all safety instructions of this operator s manual see chapter Safety WARNING Danger of poisoning by exhaust fumes Exhaust fumes contain toxic carbon monoxide that can lead to unconscious ness or death...

Page 40: ...sk Daily be fore oper ation Every 20 hrs Monthly Annually Visual inspection of all parts for damage Clean the machine Ventilation slots Air cleaner Check the fuel Fuel tank fill level Fuel tank for le...

Page 41: ...ontamination on the construction site A level and clean work surface makes work easier There is a better overview over small parts and they are not lost as easily 11 3 1 Cleaning machine Clean the mac...

Page 42: ...truck 3 Let machine cool off WARNING Danger of fire and explosions by fuel and fuel vapors f Do not smoke f Do not refuel near open flames f Turn off the engine before refueling and allow it to cool d...

Page 43: ...solid object and secure it to prevent it from toppling over Wacker Neuson recommends to hang the machine on the truck 3 Let machine cool off Removing the air cleaner cartridge 1 Remove any dirt aroun...

Page 44: ...ace filled manual grease gun onto the zerk fitting and operate approx 20 times Note Only use special lubricants for lubricating see chapter Technical Data 3 Wipe the area around the zerk fitting with...

Page 45: ...aning the spark plug 1 Check the isolator if damaged replace the spark plug 2 Clean the electrodes with a wire brush 3 Measure the spark plug gap with a feeler gauge if necessary correct it by bending...

Page 46: ...tool to measure only the wear of the tool holder and not the wear of the tool 2 Measure the tool play 200 mm 0 66 ft from insertion point Play may not exceed 6 mm 0 05 ft If the play exceeds 6 mm the...

Page 47: ...ug cap is defective Have the machine repaired Spark plug is defective Change the spark plug Spark plug is loose Tighten the spark plug Spark plug gap is set incorrect ly Set the spark plug gap The con...

Page 48: ...oil is no longer correct For this reason the fuel system must be be empty for long term storage 1 Remove any dirt around the fuel cap 2 Unscrew and remove fuel cap 3 Pump the fuel out into a suitable...

Page 49: ...roper use The truck must only be used for the transport of Wacker Neuson large hammers and the required tools The truck must not be used for the following Transporting people Transporting other machin...

Page 50: ...he guide rod and rest on the handles of the truck 5 Insert tool in the tool holder CAUTION Insufficient stability of the truck Injury or damage caused by the truck tipping over or rolling off when the...

Page 51: ...in 1 rpm 1 300 Single stroke energy J 55 Tool holder 27x80 hex 25x108 hex 28x152 hex 28x160 Special lubricating grease Retinax LX2 grease Sound power level LWA According to DIN EN ISO 3744 dB A 108 So...

Page 52: ...2 000 Operating fluid Gasoline oil mixture or 2 cycle pre pared mixture Aspen Fuel specification Regular gasoline lead free 91 ROZ 87 R M Oil specification 2 cycle oil NMMA TC W3 JASO FC JASO FD ISO E...

Page 53: ...Percussion rate min 1 rpm 1 250 Single stroke energy J 65 Tool holder 27x80 hex 28x152 hex 28x160 hex 25x108 hex 32x160 Special lubricating grease Retinax LX2 grease Sound power level LWA According to...

Page 54: ...55 26 57 Percussion rate min 1 rpm 1 350 Single stroke energy J 55 Tool holder 27x80 hex 28x152 hex 28x160 hex 25x108 hex 32x160 Special lubricating grease Retinax LX2 grease Sound power level LWA Ac...

Page 55: ...m 1 800 2 000 Operating fluid Gasoline oil mixture or 2 cycle pre pared mixture Aspen Fuel specification Regular gasoline lead free 91 ROZ 87 R M Oil specification 2 cycle oil NMMA TC W3 JASO FC JASO...

Page 56: ...65 Tool holder hex 28x152 Special lubricating grease Retinax LX2 grease Sound power level LWA According to DIN EN ISO 3744 dB A 108 5 Sound pressure level LpA at operator s station According to DIN E...

Page 57: ...2 000 Operating fluid Gasoline oil mixture or 2 cycle pre pared mixture Aspen Fuel specification Regular gasoline lead free 91 ROZ 87 R M Oil specification 2 cycle oil NMMA TC W3 JASO FC JASO FD ISO E...

Page 58: ...15 Technical data 58 w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

Page 59: ...06 42 EC 2004 108 EC EN 55012 2007 Authorized representative for technical documentation Axel H ret Munich 17 03 2010 Type BH 23 BH 24 Product type Demolition hammer Item no 0610381 0610377 0610378 06...

Page 60: ...ce of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your Wacker Neuson engine within the emissions standards Tampering and Alt...

Page 61: ...ll be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service OXYGENATED FUELS Some conventional...

Page 62: ...lies with the U S EPA emissions regulations Wacker Neuson provides the same emission warranty coverage for engines sold in all 50 states YOUR WARRANTY RIGHTS AND OBLIGATIONS All States Wacker Neuson m...

Page 63: ...e original retail purchaser This warranty is transferable to each subsequent purchaser for the duration of the warranty period Warranty repairs will be made without charge for diagnosis parts or labor...

Page 64: ...N THE INCORPORATION OF OR ANY USE OF ANY ADD ON OR MODIFIED PARTS UNSUITABLE ATTACHMENTS OR THE UNAUTHORIZED ALTERATION OF ANY PART THIS WARRANTY DOES NOT COVER REPLACEMENT OF EXPENDABLE MAINTENANCE I...

Page 65: ...EM MUFFLER AIR INDUCTION AIR FILTER HOUSING AIR FILTER ELEMENT IGNITION FLYWHEEL MAGNETO IGNITION MODULE SPARK PLUG CAP SPARK PLUG MISCELLANEOUS PARTS TUBING FITTINGS SEALS GASKETS AND CLAMPS ASSOCIAT...

Page 66: ...w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

Page 67: ...w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

Page 68: ...w w w J A C K H A M M E R S c o m M A T W I N C 8 0 0 2 4 1 9 6 6 9...

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