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WACKER Group 0007174, Operator'S Manual

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WACKER Group 0007174 Operator'S Manual Download Page 18

Operation

PT 6 /...

wc_tx000261gb.fm

16

4.

Operation

4.1

Operation and Service Locations

See Graphic: wc_gr003183

Ref.

Description

Ref.

Description

1

Engine oil dipstick

14

Engine oil filter

2

Fuel filter

15

Battery box

3

Manual fuel pump lever

16

Trailer hitch

4

Engine oil drain plug

17

Jack stand

5

Engine throttle solenoid

18

Rear stabilizers

6

Control panel

19

Drain cover

7

Ignition switch

20

Front impeller cover

8

Hour meter

21

Suction port

9

Bearing/Seal housing

22

Priming cover

10

Lifting point

23

Discharge port

11

Engine oil fill cap

24

Fuel fill cap

12

Inspection cover

25

License plate holder

13

Air cleaner

26

Circuit breaker

Summary of Contents for 0007174

Page 1: ...Pump PT 6 OPERATOR S MANUAL 0154629en 006 0107 0 1 5 4 6 2 9 E N...

Page 2: ......

Page 3: ...fety Labels 10 3 Technical Data 13 3 1 Engine 13 3 2 Pump 14 3 3 Lubrication 14 3 4 Trailer 14 3 5 Dimensions 15 4 Operation 16 4 1 Operation and Service Locations 16 4 2 Application 18 4 3 Recommende...

Page 4: ...ounting Bolts 35 5 12 Mechanical Seal Lubrication 36 5 13 Bearing Housing Lubrication 37 5 14 Impeller Clearance 38 5 15 Cleaning the Engine Cooling Fins 40 5 16 Battery 40 5 17 Lifting the Machine 41...

Page 5: ...serviced Follow operating instructions carefully If you have questions about operating or servicing this equipment please contact Wacker Corporation The information contained in this manual was based...

Page 6: ...indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a hazardous situation which if not avoided co...

Page 7: ...is hot Never loosen or remove inlet or discharge hose fittings when the pump is hot Hot water inside could be pressurized much like the radiator on an automobile Allow the pump to cool to the touch b...

Page 8: ...open flame 2 3 6 ALWAYS refill the fuel tank in a well ventilated area 2 3 7 ALWAYS replace the fuel tank cap after refueling 2 3 8 ALWAYS check the fuel lines and the fuel tank for leaks and cracks...

Page 9: ...t 2 5 1 ALWAYS check that the hitch and coupling on the vehicle are rated equal to or greater than the trailer s gross vehicle weight rating GVWR 2 5 2 ALWAYS inspect the hitch and coupling for wear o...

Page 10: ...investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your...

Page 11: ...PT 6 Safety Information wc_si000098gb fm 9 2 7 Label Locations wc_gr001145 1 3 7 6 3 8 10 9 5 6 4 12 11 2...

Page 12: ...off the engine before refueling 2 CAUTION Use only clean filtered diesel fuel 3 CAUTION Read and understand the supplied Operator s Manuals before operating this machine Failure to do so increases th...

Page 13: ...AL 2 USE HITCH RATED FRO TRAILER S GROSS VEHICLE WEIGHT RATING 3 SECURELY ATTACH TRAILER TO TOW VEHICLE 4 ATTACH SAFETY CHAINS USING CROSS PATTERN 5 ATTACH BREAKDOWN CHAIN TO VEHICLE 6 CHECK TRAILER L...

Page 14: ...Safety Information PT 6 wc_si000098gb fm 12 12 CAUTION Engine overheat Check fan belt This machine may be covered by one or more patents Ref Label Meaning...

Page 15: ...sel engine Engine make Lombardini Engine model 11LD625 3 Rated power kW Hp 22 30 Alternator Amp 14 Engine speed full load rpm 2500 100 Engine speed idle rpm 1500 100 Valve clearance cold intake exhaus...

Page 16: ...ischarge dia mm in 150 6 Max solid size mm in 50 2 Item No PT 6LT 0007175 PT 6LS 0007174 Lubrication Engine type qty SAE 15W40 CD Rated 5 0 L 5 qts Pump seal housing type qty SAE 15W40 800ml 27oz Pump...

Page 17: ...PT 6 Technical Data wc_td000099gb fm 15 3 5 Dimensions wc_gr001154...

Page 18: ...ual fuel pump lever 16 Trailer hitch 4 Engine oil drain plug 17 Jack stand 5 Engine throttle solenoid 18 Rear stabilizers 6 Control panel 19 Drain cover 7 Ignition switch 20 Front impeller cover 8 Hou...

Page 19: ...PT 6 Operation wc_tx000261gb fm 17 wc_gr003183 18 17 15 16 7 8 9 6 26 23 22 21 20 19 25 12 11 13 10 14 24 1 2 4 5 3...

Page 20: ...ck The oil level in the engine The fuel level The condition of the air cleaner The tightness of the external fasteners The condition of the fuel lines NOTICE DO NOT run the engine without oil in the o...

Page 21: ...s and coupling to make sure the hoses are securely fastened A loose connection can create a serious safety hazard should it break loose while the pump is running 4 5 7 Attach the suction strainer to t...

Page 22: ...prime shut off the engine and refer to the section on troubleshooting NOTICE DO NOT crank the starter for more than 15 20 seconds at a time the starter motor can overheat and be damaged NOTICE DO NOT...

Page 23: ...ed the engine stops If the engine stops unexpectedly and the circuit breaker trips it is a sign of a problem with the fan belt Check the fan belt and replace it if necessary Reset the circuit breaker...

Page 24: ...suction and discharge hoses are available through Wacker Corporation 4 11 Hose Couplings A variety of couplings are available to attach the hoses to the suction and discharge ports as well as to conne...

Page 25: ...lure to follow the above directives may cause pump damage 4 14 Discharge Port See Graphic wc_gr001184 The discharge port a can be rotated 360 to direct water flow in any direction To rotate the elbow...

Page 26: ...spect the pump interior To remove the impeller cover and elbow 4 15 1 Turn the inner star wheel d in until it is seated tightly against the impeller cover 4 15 2 Turn the outer star wheel e in until t...

Page 27: ...PT 6 Operation wc_tx000261gb fm 25 wc_gr003210 3 1 2 e g 3 1 2 d a b c f...

Page 28: ...on the tongue are secure To hitch the trailer 4 16 1 Back your vehicle as close as possible to the trailer It is easier and safer to back the tow vehicle under the trailer than to pull the trailer to...

Page 29: ...e turning stopping and backing up in an area away from traffic DO NOT exceed 55 mph when towing the trailer In most states large trailers must be registered and licensed by the State Department of Tra...

Page 30: ...t water be sure to use fresh water when flushing it 5 2 2 Change the engine oil 5 2 3 Drain and clean the fuel tank Replace the fuel filter 5 2 4 Thoroughly clean the exterior of the pump and engine V...

Page 31: ...ndition and tension on fan belt Change oil in engine crankcase Change engine oil filter Change fuel filter Clean engine cooling fins Check valve clearance Tighten fittings and clean injectors Replace...

Page 32: ...OTICE NEVER run the engine without oil in the air cleaner Severe engine damage will result To clean the air cleaner 5 4 1 Release the snap clips b and remove the oil bowl c 5 4 2 Remove the filter ele...

Page 33: ...it will be necessary to prime the fuel system To prime fuel system 5 6 1 Remove the small plug from the top of the water separator and prefill the element with clean diesel fuel 5 6 2 Loosen the blee...

Page 34: ...at the oil level is at the top mark Add oil through the oil filler cap a on top of engine checking occasionally with dipstick DO NOT overfill Suggested oil grades Use only diesel engine oil API servic...

Page 35: ...this liquid properly 5 8 2 Install the drain plug 5 8 3 Remove the oil filler cap a and fill the engine crankcase with the recommended oil Oil Capacity 5 liters 5 qts SAE15W40 CD rated 5 8 4 Install...

Page 36: ...a and check the fan belt b for cracks or splitting 5 10 2 To tighten the fan belt add or remove spacers c located between the fan pulley halves d Spacers are 0 5 1 0 2 0 mm 0 017 0 034 0 068 in thick...

Page 37: ...sing Mounting Bolts See Graphic wc_gr003178 Tighten the mounting bolts a on the pump housing after the first 50 hours of operation Inspect the bolts periodically thereafter and tighten when required T...

Page 38: ...ical seal however if water contamination is heavy and oil feels watered down inspect the mechanical seal for signs of wear or damage To check the oil level 5 12 1 Remove the plastic fill plug a from t...

Page 39: ...1 Remove plastic fill plug b from top of bearing housing Oil level should be near center of drive shaft Add oil as required To change oil 5 13 1 Remove plug d from bottom of bearing housing 5 13 2 Re...

Page 40: ...re working on it 5 14 5 Reach inside the pump through the suction port and use a feeler gauge c to check the gap between the impeller and the insert e The pump will operate most efficiently when the g...

Page 41: ...PT 6 Maintenance wc_tx000567gb fm 39 wc_gr003206 a b g c d d e e f g g e f g 0 15 0 75 mm 0 005 0 025 in...

Page 42: ...air Replace the inspection cover before starting the engine 5 16 Battery See Graphic wc_gr003177 The battery a supplied on this machine is a heavy duty lead acid battery rated at 12V 160 Ah BCI group...

Page 43: ...of at least 1090 Kg 2400 lbs Only use steel ropes or chains for hoisting The rope or chain must have the suitable specified lifting capacity of 1090 Kg 2400 lbs Do not use improvised ropes or chains N...

Page 44: ...tire 5 19 Wheels and Lug Nuts Loose or missing lug nuts can cause you to lose a wheel Keep all lug nuts tight Before each trip check for loose or missing lug nuts When replacing lug nuts make sure the...

Page 45: ...trip Chains should be attached in a crossing pattern under the trailer tongue The chains will prevent the trailer tongue from dropping to the ground if the trailer separates from the hitch Rig the cha...

Page 46: ...orking before towing the trailer State and federal regulations require that all types of trailers be equipped with tail stop and turn lights e and side marker lights f A special wiring harness g for c...

Page 47: ...intenance wc_tx000567gb fm 45 5 23 Wiring Diagram Trailer Wire Colors B Black R Red Y Yellow Or Orange G Green T Tan Br Brown Pr Purple L Blue V Violet Cl Clear Sh Shield P Pink W White Gr Gray LL Lig...

Page 48: ...wc_gr003163 R R B RWB L W Br W Br L Br B B R L B W Br Y R Br L Gr W B Y G B B Y W B R Y Br L L Br P G W G L R Or R R G W R V B W R G Or V W W Y Y Y Y Y R B B R L L Y Y P B B L V B G Y B P B P B 50 30...

Page 49: ...Throttle solenoid 18 Voltage regulator 6 Hour meter 19 Low oil pressure switch N O 7 Control panel 20 Low oil pressure switch N C 8 Keyswitch 21 Diagnostic port 9 Glow plug relay 22 Cam RPM sensor 10...

Page 50: ...T 6 wc_tx000567gb fm 48 5 26 Wiring Diagram 0007174 Rev 120 0007175 Rev 123 wc_gr003173 W Or Br G B L Y G B B Y W R Y L Br G V W W Y Y Y Y Y R B B R L L L G Y B 50 30 15 54 1 3 5 6 7 8 4 10 11 13 14 9...

Page 51: ...ne harness 10 15A Fuse 3 Extension harness 11 20A Circuit breaker 4 Control panel harness 12 Engine alternator 5 Throttle solenoid 13 Battery 6 Hour meter 14 Starter solenoid 7 Control panel 15 Oil pr...

Page 52: ...faulty Engine is hard to start Dirt or debris inside pump housing blocking move ment of impeller Battery charge low Engine faulty Engine starts but pump does not take in water Pump housing not filled...

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Page 66: ...02 0 Fax 49 0 89 3 54 02 3 90 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 2303 2...

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