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TUBE CUT OFF SAW   TC 4.5

14

34

19-015-00

1

Bearing, Drawn Cup Needle

35

20-034-00

1

Bearing, Thrust

36

20-035-00

1

Bearing

37

20-036-00

1

Bearing

38

19-025-00

1

Seal, .750 x 1.25

39

20-037-01

1

Seal, 1.000 x 1.379

40

20-038-00

1

Seal, 1.15 x 1.69

41

20-039-00

1

Spring, Compresion

42

19-062-00

2

Nut, Nyloc Jam

43

20-040-01

1

Nut, Bearing

44

20-041-00

1

Nut, Acorn

45

20-042-01

1

Washer, Hat

46

20-043-00

1

Screw, Knurled Head

47

20-044-00

2

HHCS, 1/2-13 x 4” (full thread)

48

1

Cutter Blade (optional)

49

20-037-02

1

O-Ring

50

20-048-00

2 in

Seal, 1/8” DIA Felt

20-MAN-01

1

Operating Manual (N/S)

Fasteners

01

90-027-12

1

Key, .125 SQ. x 1-1/8”

03

90-046-62

1

Pin, Roll 3/16 x 1-1/4”

04

90-076-12

1

Pin, Dowel 3/8 x 1-1/4”

05

90-053-05

4

FHCS, 1/4-20 x 1/2”

06

90-052-06

10

BHCS, 1/4-20 x 5/8”

07

90-040-06

3

SHCS, 10-24 x 5/8”

08

90-050-05

8

SHCS, 1/4-20 x 1/2”

09

90-070-85

1

SHCS, 3/8-24 x 3-1/2”

010

90-070-37

3

SHCS, 3/8-16 x 3-3/4”

011

90-060-15

1

SHCS, 5/16-18 x 1-1/2”

012

90-014-03

2

SSS, 6-32 x 3/8”

013

90-054-02

1

SSS, 1/4-20 x 1/4”

014

90-074-25

2

SSS, 3/8-16 x 2-1/2”

015

90-128-01

2

Pipe Plug 1/8”

90-049-01

4

Pin, 3/16”, U-Drive (N/S)

017

90-095-53

1

Washer, 1/2” wavy

018

90-091-45

2

HHCS, 1/2-13 x 4-1/2”

Ref. #

Part #

Qty. Description

1

20-001-00

1

Frame, Main

2

20-002-00

1

Frame, Rotating

3

20-003-00

1

Housing Gear

4

20-004-00

1

Block, Vise Slide

5

20-005-00

1

Plate, Slide Cover

6

20-006-00

1

Bearing, Split Cam

7

20-007-00

1

Plate, Vise Front

8

20-008-00

1

Plate, Vise Rear

9

20-009-00

1

Block, Vise Spacer

10

20-010-00

1

Shaft, Vise Spacer

11

20-011-00

1

Screw, Vise Adjusting

12

20-012-00

1

Slide, Spring

13

20-013-00

2

Plate, Spring Slide

14

20-014-00

1

Screw, Spring Slide

15

20-015-01

1

Cover, Bearing

16

20-016-00

1

Shaft, Worm

17

20-017-00

1

Gear, Worm

18

20-018-00

1

Retainer, Blade

19

20-019-00

1

Shaft, Spindle

21

20-021-00

1

Adaptor, Handle

22

20-022-00

1

Pointer, Cut line

23

20-023-00

2

Foot, Mounting

24

20-024-00

2

Spacer, Mounting

25

20-025-00

1

Handle Crank

26

20-020-00

1

Plate, I.D.

20-026-00

1

Label Set (N/S)

20-027-00

1

Label, Warning (N/S)

20-030-00

1

Case, Storage (N/S)

28

20-028-00

1

Guard, Blade

30

20-031-00

1

Motor, Metabo 110 Volt

30-031-01

1

Motor, Metabo  220 Volt

31

20-032-00

2

Collar, Shaft

32

20-033-00

2

Knob

33

20-025-01

1

Knob, Handle Crank

TC 4.5 Bill of Material

Part # 20-000-01 & 20-000-02

Ref. #

Part #

Qty. Description

Summary of Contents for TC 4.5

Page 1: ...rt Number 20 MAN 01 Revision No 3 Tube Cut Off Saw Model TC 4 5 20 000 01 TUBE PIPE CUT OFF MACHINES Mod TC 4 5 Ser No E H WACHS COMPANIES 100 Shepard St Wheeling Il 60090 Patent Pending Revised Jun 98 i ...

Page 2: ...ounting Machine To Table 8 B Saw Blade Installation 8 C WorkpieceClamping 9 D Setting Blade Depth 9 E MachiningInstructions 9 F Using Cut Line Indicator 10 G MachineStorage 10 SECTION VI MAINTENANCE 10 SECTION VII OPERATIONAL CHARTS GRAPHS A SpeedInformation 11 B CutterBladeInformation 11 SECTION VIII TROUBLESHOOTING 12 SECTION IX PARTS LISTS EXPLODED VIEW DRAWINGS 13 SECTION X ORDERING INFORMATIO...

Page 3: ...TUBE CUT OFF SAW TC 4 5 1 TC 4 5 Machine with Table Clamps Operating Hand Tools Operating Manual Storage Case SECTION I TC 4 5 STANDARD EQUIPMENT ...

Page 4: ...ng our best to assure the safest use of our equip ment We have assembled a list of safety reminders to aid in creating the safest possible working environment We rec ommend that the precautionary steps listed there be closely observed SECTION II SAFETY INSTRUCTIONS For additonal information on eye and face protection refer to federal OSHA regulations 29 Code of Federal Regulations Section 1019 133...

Page 5: ...o solamente al personale direttamente interessato nel lavoro svolto Fin dal 1883 la EH Wachs si è guadagnata una reputazione per quanto riguarda qualità e impegno nella soddisfazione dei clienti In questa ottica alla Wachs dobbiamo anche assumerci la responsabilità di fare del nostro meglio per garantire la massima sicurezza d uso dei nostri apparecchi Abbiamo preparato un elenco di avvisi di sicu...

Page 6: ...o cuidado o que vai a seguir USE SEMPRE EQUIPAMENTO DE PROTECÇÃO Sempre que trabalhar com esta ferramenta ou perto dela deverá usar uma protecção para a vista àprovadechoque É obrigatório usar protecção individual para os ouvidos durante todo o tempo que trabalhar com esta ferramenta oupertodela AVISO CUIDADO TURVALLISUUSOHJEET FIN KÄYTÄ AINASUOJAVÄLINEITÄ Käytä iskunkestäviä suojalaseja kun käytä...

Page 7: ...dsstedet hvis det er muligt Læs følgende grundigt inden der foretages andet BRUG ALTID BESKYTTELSESUDSTYR Man skal altid bruge høreværn når man arbejder med eller i nærheden af denne maskine Man skal bruge slag resistente sikkerhedsbriller når man arbejder med eller i nærheden af denne maskine Siden 1883 har EH Wachs haft ry for deres kvalitet og varetagelse af kundtilfredshed og vil også gøre vor...

Page 8: ...Serial Number Harmonized Standards Used Other Safety Standards Used Name of person authorized to sign on behalf of the E H Wachs Companies Position Signature Date E H Wachs Company 100 Shepard St Wheeling Il 60090 USA Tube and Pipe Cutting Machines TC 4 5 20 000 01 20 000 02 Portable machinery to square cut tube pipe for weld preparation EN 50144 EN 55014 HD 400 EN 292 EN 292 2 EN 294 EN 394 PR EN...

Page 9: ...DE RPM 0 TO 200 VARIABLE 2 SPEED GEARBOX 10 80 RPM LOW RANGE 30 200 RPM HIGH RANGE WEIGHT 63 LBS 29 0 kg FINISH POWDER COAT AND CORROSION RESISTANT PLATING DIMENSIONS DEPTH 15 381mm HEIGHT 20 FROM TABLETOP 508 mm WIDTH 9 229 mm STANDARD EQUIPMENT OPERATING TOOLS AND MANUAL TC 4 5 MACHINE BENCH MOUNT CLAMP SYSTEM STORAGE CASE OPTIONAL EQUIPMENT CORD SWIVEL EXPORT ONLY SECTION IV TC 4 5 SPECIFICATIO...

Page 10: ...er gear box is at upper most position Rotate cutter gear box counter clockwise 45 to its starting point Open vise rotate vise handle counter clockwise 2 Loosen 3 8 24 SHCS blade bolt with 5 16 allen key Figure 2 3 Remove blade retainer from cutter gear box Figure 3 4 Select blade use reference chart on page 10 5 Place blade and blade retainer into cutter gear box Use blade bolt hole for alignment ...

Page 11: ...sitioning workpiece in vise 3 Secure workpiece in vise rotate handle clock wise D Setting Blade Depth 1 Clamp workpiece in vise with end of workpiece behind edge of blade Figure 5 2 Rotate cutter gear box 45 clockwise to en gage cutter gear box 3 Rotate cutter depth knob until blade penetrates workpiece I D by 1 16 Figure 6 4 Rotate cutter gear box 45 counterclockwise to its start point 5 Blade de...

Page 12: ...hing 8 Secure indicator knob 9 With workpiece loose in vise move workpiece to line up mark with indicator point 10 When alignment is acceptable secure workpiece in vise 11 Loosen indicator knob retract indicator retension knob G Machine Storage 1 To store machine in storage case rotate cutter gear box clockwise 180 Place machine into case SECTION V TC 4 5 SETUP OPERATING PROCEDURES CONT SECTION VI...

Page 13: ...HS Wall Thickness Cutter Up to 035 30 600 01 035 to 080 30 600 02 080 to 120 30 600 03 Description Wall Thickness Motor Speed Speed Dial All Stainless Steel 300 Series 030 to 080 High G All Stainless Steel 300 Series 080 to 120 High E Hastelloy Inconel AL6XN Material Any Low D Speed Selection Information ...

Page 14: ...nd Quality Workpiece Rotates During Cut Loose Vise Clamp TIghten Vise Clamp No Saw Blade Penetration Saw Blade Depth Too Shallow See Setting Saw Blade Depth Procedure Machine Begins To Rotate Saw Blade Depth Too Deep See Setting Saw Blade Depth Procedure Then Stops Saw Blade Will Not Cut Improper Saw Blade Direction Change Saw Blade Rotation Direction Blade is constantly loosening Saw blade is dul...

Page 15: ...TUBE CUT OFF SAW TC 4 5 13 PARTS LISTS EXPLODED VIEW DRAWINGS SECTION IX ...

Page 16: ...90 128 01 2 Pipe Plug 1 8 90 049 01 4 Pin 3 16 U Drive N S 017 90 095 53 1 Washer 1 2 wavy 018 90 091 45 2 HHCS 1 2 13 x 4 1 2 Ref Part Qty Description 1 20 001 00 1 Frame Main 2 20 002 00 1 Frame Rotating 3 20 003 00 1 Housing Gear 4 20 004 00 1 Block Vise Slide 5 20 005 00 1 Plate Slide Cover 6 20 006 00 1 Bearing Split Cam 7 20 007 00 1 Plate Vise Front 8 20 008 00 1 Plate Vise Rear 9 20 009 00...

Page 17: ...23 ...

Page 18: ...on of problem or work to be done or estimated All repair work done at our plant will be estimated and the customer advised of cost and time required to complete repair WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Retain the owners registration record and warranty card for your information RETURN GOODS ADDRESS E H Wac...

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