Wabtec RICON KlearVue K Series Service Manual Download

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SPARE PARTS

DECEMBER 2018

32DSSK06.D

K-SERIES PUBLIC USE SERVICE MANUAL

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Summary of Contents for RICON KlearVue K Series

Page 1: ...earVue K Series Folding Platform DOT Public Use Lift 12 12 18 32DSSK06 D 2018 RICON CORPORATION All Rights Reserved U S and foreign patents pending Printed in the United States of America SERVICE MANU...

Page 2: ...ave the training and knowledge to perform maintenance work properly and safely For the location of a service tech nician in your area call Ricon Product Support at 1 800 322 2884 DOT Public Use Lift v...

Page 3: ...tem 25 for Armored Cable and Cover 1 5 Added Armored Cable and Cover description 2 16 Added Safety Checklist for Front Rollstop 3 12 Update to Figure 3 10 Wiring Diagram Sheet 2 4 10 Update to Figure...

Page 4: ...NECTIONS 2 9 5 INTERLOCK DEVICE INSTALLATION 2 10 C FINAL ADJUSTMENTS 2 10 1 LIMIT SWITCH ADJUSTMENT 2 10 2 PLATFORM TILT ADJUSTMENT 2 12 3 PLATFORM FOLDING LINKAGE ADJUSTMENT 2 14 4 PLATFORM PRESSURE...

Page 5: ...iv TABLE OF CONTENTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank...

Page 6: ...d into the vehicle stowed The lift platform splits and folds horizontally when stowed This manual contains operation and maintenance instructions and a troubleshooting guide for the lift It is importa...

Page 7: ...con authorized service technician at least once every six months or sooner if necessary Required maintenance should be performed at that time WARNING THIS PRODUCT HAS BEEN DESIGNED AND MANUFACTURED TO...

Page 8: ...the imme diate presence of a person capable of rendering aid An injury no matter how slight must be attended to Administer first aid or seek medical attention immediately Protective eyeshields and ap...

Page 9: ...IC USE SERVICE MANUAL C MAJOR LIFT COMPONENTS The terms used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to the parts dia grams and lists in Chapter IV for more...

Page 10: ...linders convert hydraulic pressure into platform lifting and folding force Hydraulic power unit Contains hydraulic pump driven by electric motor that produces pressure to raise and fold platform and a...

Page 11: ...1 6 INTRODUCTION DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank...

Page 12: ...table in cases where over head clearance is limited NOTE Check for proper travel clearance through doorway a With doors fully open place position lift in vehicle doorway as close as possible to door w...

Page 13: ...s a Refer to Figure 2 3 Use four 1 x 3 8 bolts 3 8 washers 3 8 lock washers and 3 8 hex nuts to assem ble two bracket assembly kits NOTE The top bracket must overlap bottom bracket and both slots must...

Page 14: ...peration of passen ger seats If this lift is being installed in a Dodge van with sliding doors omit the bolts in baseplate holes 7 and 8 f Mark and Drill Holes CAUTION Before drilling holes verify tha...

Page 15: ...in positions 1 2 3 4 and 5 and run across width of baseplate towards center of van 4 Before tightening carriage bolts verify that lift is level with vehicle floor Adjust bracket assembly bolts if nece...

Page 16: ...on baseplate Verify that interference is not present between lift and doors Reposition lift if necessary Close pump release valve do not overtighten valve CAUTION Before drilling holes verify that un...

Page 17: ...ETWEEN BATTERY OR MAIN POWER SOURCE AND MAIN CIRCUIT BREAKER 90 AMP MAIN CIRCUIT BREAKER BUS BAR 8 AMP CIRCUIT BREAKER GROUND 18 AWG WIRE BLUE 10 AWG WIRE RED SPOOL VALVE DECELERATION LH PUMP TERMINAL...

Page 18: ...the installed pump cover will cover it A B 0 75 DIAMETER FOR FLOOR METAL 1 00 DIAMETER FOR OTHER MATERIAL 30 PLATFORM WIDTH 3 375 32 PLATFORM WIDTH 4 375 A RSM0043900 HYDRAULIC PUMP BASEPLATE B 1 25...

Page 19: ...g Connect 12 cable with ring terminals from positive battery terminal to main circuit breaker terminal 3 CONNECT CONTROL PENDANT a Refer to Figure 2 10 Connect hand held control pendant to six pin con...

Page 20: ...s attached to an existing ground circuit the circuit must be capable of conducting an additional 90 amps b 24VDC Systems 1 Ricon recommends that a dedicated ground cable be used in 24VDC installations...

Page 21: ...is lowered and the platform can be deployed The Not Stowed LED lights red when the platform is not fully stowed into the vehicle While the LED is red the transmission cannot be shifted out of PARK RS...

Page 22: ...left or right arm stop turning screw and release DEPLOY switch i Position platform DOWN to ground level then UP until it stops j Push and hold control pendant UP switch Slowly turn UP CUTOFF ADJUSTMEN...

Page 23: ...ted at factory Factors such as vehicle floor height lift tilt angle and stiffness of vehicle springs will vary installation geometry a Deploy and lower lift platform to a position halfway between vehi...

Page 24: ...rm to a position about halfway between floor level and ground level b Refer to Figure 2 16 Loosen the jam nuts right and left sides and use the adjusters to set the length of the linkages so that the...

Page 25: ...oor level Press and hold STOW switch RSM0003600 APPLY 50 LB LOAD NOTE HANDRAILS NOT SHOW N FOR CLARITY KNUCKLE LINK FIGURE 2 17 PRESSURE SWITCH TEST AT FLOOR LEVEL NOTE Weight must be 50 lbs and place...

Page 26: ...pressure switch RSM0005001 PRESSURE SWITCH P N 42050 TURN CCW TO LOOSEN AND ADJUST PRESSURE TURN CW TO TIGHTEN AND ADJUST PRESSURE FIGURE 2 20 PRESSURE SWITCH ADJUSTMENT P N 42050 g Turn the hydrauli...

Page 27: ...tor E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER This checklist is intended to verify safe operation of Ricon FMVSS 403 and 404 compliant wheelchair lifts All require ments must be met for the wheelcha...

Page 28: ...201 PATENT NO PN 19518 K SERIES 26214 MANUAL OPERATION 2 1 2 OPERATION PN 26214 MANUAL 1 RESTRAINT BELT FASTEN OCCUPANT PN 26155 BELT RESTRAINT BEFORE OPERATING LIFT Standees Stow Lift Exit Vehicle En...

Page 29: ...2 18 INSTALLATION DECEMBER 2018 32DSSSK06 D K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank...

Page 30: ...uthorized Ricon service technician using Ricon replacement parts A LUBRICATION CAUTION Do not lubricate motor or other electrical components Lubrication of electrical components may collect dirt and d...

Page 31: ...mounting and support points are undamaged Verify that mounting bolts are sufficiently tight and free of corrosion Main lifting pivots Verify that link pins on arms are properly installed free from da...

Page 32: ...2 LIFT OPERATIONAL TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE REMEDY Hydraulic fluid leaks Loose hydraulic fitting Make sure fitting is PROPERLY tightened Hydraulic component defective Do not use l...

Page 33: ...ids The LED is normally off when the pump is not operating and becomes green when the pump operates When the pump is not operating and the top solenoid has failed the LED will be red The LED will be g...

Page 34: ...nd hex nut over bushing and cable assembly 6 Continue to route the cable around grooved bearings 3 4 and 5 7 Route the cable down the length of the vertical arm assembly and around grooved bearing 6 8...

Page 35: ...sent current flow through the normally CLOSED switch contacts and the open line segments represent current flow through the normally OPEN switch contacts The heavy dashed lines show switch states when...

Page 36: ...3 7 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL E HYDRAULIC CIRCUIT DIAGRAM FIGURE 3 5 K SERIES HYDRAULIC CIRCUIT DIAGRAM...

Page 37: ...ck R Red BL Blue VI Violet BR Brown GY Gray GN Green W White O Orange Y Yellow END OF TABLE b Electrical Connector Description Refer to Figure 3 6 The standard electrical connectors used by Ricon are...

Page 38: ...AINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL d Electrical Symbols Figure 3 8 defines the symbols used on the electrical wiring diagram FIGURE 3 8 ELECTRICAL WIRING DIAGRAM SY...

Page 39: ...3 10 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 2 WIRING DIAGRAM Refer to Figures 3 9 and 3 10 on the following two pages The diagram is divided into two sheets...

Page 40: ...22 PENDANT 1 R 3 W 2 O 5 4 BK 6 BK BK 2 W 1 4 3 12V 8A STOW UP DEPLOY DOWN COM NC GN BK NO FAST P13 W J13 W BK STOW STATUS DOWN UP enable P14 J14 SLOW BLOCK O BK DIODES P3 J3 N C 12V 8A GRN SIDE RED T...

Page 41: ...3 12 MAINTENANCE DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL FIGURE 3 10 K SERIES DOT PUBLIC USE LIFT SCHEMATIC SHEET 2 RSM0080600 P12 Pressure Mat Detector J12 Rollstop Sensor JR PR...

Page 42: ...der the part number in the far right column Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is used more than once on a major assembly Small...

Page 43: ...UM LOAD PN 26201 PATENT NO PN 19518 K SERIES 26214 MANUAL OPERATION 2 1 2 OPERATION PN 26214 MANUAL 1 RESTRAINT BELT FASTEN OCCUPANT PN 26155 BELT RESTRAINT BEFORE OPERATING LIFT Standees Stow Lift Ex...

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Page 45: ...SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 2 1 20 10 18 4 9 21 23 21 6 7 7 7 13 17 19 16 22 14 3 12 8 5 11 24 25 26 27 15 30 29 RSM0040900 28 FIGURE 4 2 PUBLIC USE PUMP A...

Page 46: ...ING 2 V2 SH 017 14 MOTOR ASSY 12V 3 ISKRA 1 14332 15 DECAL 8 AMP CIRCUIT BREAKER 1 18797 16 ADAPTER 625 D HOLE TO 484 ROUND 1 V2 ES 059 17 SCREW SHC 1 4 20 X 2 25L BAG OF 10 3 32407 18 FITTING SRT 1 4...

Page 47: ...CEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 3 29 1 2 2 4 5 6 8 9 10 7 22 21 20 19 12 11 13 26 25 22 A 14 18 27 C B 24 D A 15 B 16 C D E 17 28 23 30 31 RSM0041001 REF FIGURE 4 3 PUBLIC US...

Page 48: ...OR 6 SAE MALE X 4 JIC MALE 2 26591 15 FITTING L MALE 10 32 X 1 4 BARB 2 V2 SH 16 16 KIT CYL REPAIR W SEALS SUPERSEDED BY 21829 2 V2 SH 56 16A KIT CYL REPAIR PISTON GLAND ASSY 2 21829 17 KIT FLOW CONTR...

Page 49: ...LAND NUT 1 50 WITH SEAL SUPERSEDED BY 21829 2 13009 28A GLAND ASSY FOR S N ABOVE 236622 SEE KIT 21829 2 42305 29 COVER LIGHT REF 31783 30 LIGHT BEACON 1 32440 31 LIGHT ASSY EXTENSION 1 33049 NOTE REF...

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Page 51: ...06 D K SERIES PUBLIC USE SERVICE MANUAL A 16 7 17 18 15 1 14 25 26 10 2 3 5 4 19 28 B 13 21 22 20 A A 9 23 24 6 11 12 8 6 30 31 B 27 RSM0080300 MAIN CIRCUIT BREAKER BRIDGEPLATE LOAD SENSOR 22 21 32 FI...

Page 52: ...PIN EXTENSION FOLD CUTOFF BAG OF 10 1 15914 16 MS 10 24 X 1 3 4 PHIL PAN BAG OF 10 1 29318 17 MS 8 32 X 1 1 4 PHIL PAN BAG OF 10 1 15906 18 NUT HEX 8 32 NYLON INSERT BAG OF 10 1 15907 19 TAPE NON REFL...

Page 53: ...4 12 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 2 3 RSM0041200 FIGURE 4 5 PUBLIC USE PENDANT...

Page 54: ...10 F 33022 1 K5503 F 33022 1 K5505 F 33022 1 K5510 F 33022 1 K5511 33022 3A KIT PENDANT COIL CORD 9 PIN FMVSS BLK 1 K2005 C 44870 1 K2010 C 44870 1 K5505 C 44870 1 K5510 C 44870 3B KIT PENDANT COIL CO...

Page 55: ...EMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 4 17 26 25 9 8 34 10 19 35 11 12 7 13 18 5 36 20 23 21 3 2 33 28 29 30 31 22 15 27 14 6 24 16 16 32 RSM0054201 18 FIGURE 4 6 PUBLIC USE FOLDI...

Page 56: ...LG PLATFORM 1 K2010 44264 KIT LINK ASSY LH YELLOW 54 LG PLATFORM 1 K5510 44264 6 MAIN SHAFT 1 DIA X 36 50 VT PI 43 1 K2003 34890 MAIN SHAFT 1 DIA X 36 50 VT PI 43 1 K5503 34890 6A MAIN SHAFT 1 DIA X 3...

Page 57: ...34 W PLATFORM W PLATE HDWR 1 K5510 55671 KIT ACTUATOR 34 W PLATFORM W PLATE HDWR 1 K5511 55671 14 BRIDGEPLATE ASSY INNER 30 PLATFORM 1 K2003 32464 14A BRIDGEPLATE ASSY INNER 32 PLATFORM 1 K2005 32444...

Page 58: ...OD X 20 2 K2003 UV PF 839 30 SPACER 25 ID X 40 OD X 20 2 K5503 UV PF 839 30A SPACER 25 ID X 40 OD X 38 2 K5505 33805 SPACER 25 ID X 40 OD X 38 2 K2010 33805 SPACER 25 ID X 40 OD X 38 2 K5510 33805 SPA...

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Page 60: ...PUBLIC USE SERVICE MANUAL A A 1 3 4 10 B B 12 13 14 11 15 4 17 66 34 34 34 34 C 36 37 42 43 47 48 50 51 45 52 53 46 54 58 59 60 2 57 41 55 62 56 63 64 65 71 70 67 68 40 RSM0054301 49 FIGURE 4 7 1 K S...

Page 61: ...D K SERIES PUBLIC USE SERVICE MANUAL C 72 35 5 9 8 8 7 D 1 33 20 25 31 32 6 11 16 19 18 21 23 21 22 24 22 22 21 26 27 29 28 30 38 39 69 61 RSM0054401 SPRAY PAINT TOUCH UP 44 FIGURE 4 7 2 K SERIES DOT...

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Page 63: ...GREY 2 K2010 VT AC 250 3A ARM ASSY TOP 2 K5505 30858 ARM ASSY TOP 2 K5510 30858 ARM ASSY TOP 2 K5511 30858 4 ARM ASSY PARALLEL LOWER GREY 2 K2003 VT AC 252 ARM ASSY PARALLEL LOWER GREY 2 K2005 VT AC...

Page 64: ...ROOVED 8 VS AH 06 23 WASHER FENDER 1 4 X 1 OD BAG OF 10 2 25623 24 BLOCK PULLEY MOUNT INNER ROLLSTOP 2 V2 AC 112 25 SCREW BUTTON HEAD 1 4 20 x 2 1 4 SST BAG OF 10 4 19720 26 WASHER FLT 281 x 625 x 065...

Page 65: ...5 1 V2 SP 093 54 STAND OFF LATCH COVER 2 V2 BU 080 55 SCREW HEX HEAD 5 16 18 X 3 4 BAG OF 10 1 15901 56 SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 1 14499 57 SCREW BUTTON HEAD 1 4 20 X 1 2 SST BAG OF 10...

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Page 67: ...4 26 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL 1 2 16 6 7 14 15 15 9 8 11 10 1 2 3 18 4 12 13 RSM0041501 5 17 9 FIGURE 4 8 PUBLIC USE HANDRAILS...

Page 68: ...K5505 32477 HANDRAIL ASSY FMVSS RH 1 K5510 32477 HANDRAIL ASSY FMVSS RH 1 K5511 32477 4A HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K2005 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 K2010 36570 HANDRAIL...

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Page 70: ...capacity 800 lbs Manual backup up hand pump Manual backup down pressure release valve Lift weight 340 370 lbs DIMENSIONS inches A B C D E F G H MODEL Stationary frame width Height folded Installation...

Page 71: ...4 30 SPARE PARTS DECEMBER 2018 32DSSK06 D K SERIES PUBLIC USE SERVICE MANUAL NOTES...

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