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           MIO-H29RRXS004270 Rev D 

G&B Specialties Inc. 535 West 3

rd

 Street, Berwick, PA, USA Tel: (570) 752-5901 Fax: (570) 752-6397 

US Field Service: 570-441-6988; CAN Field Service 570-854-0482; www.rafna.com 

-9- 

13.

 

Fill the hydraulic system and bleed the air out: 

a.

 

Fill the pump tank with DEXRON III (or equivalent) hydraulic fluid. 

b.

 

Operate the front railgear up and down briefly to circulate the fluid and bleed 
the system of air (refer to the Railgear Kit and Hydraulic Kit Operation, Service, 
and Parts manuals for operation instructions). 

c.

 

Refill the pump tank and repeat the above step until all air is removed from the 
front hydraulic system.  

d.

 

Operate the rear railgear up and down briefly to circulate the fluid and bleed 
the system of air. 

e.

 

Refill the pump tank and repeat the above step until all air is removed from the 

rear hydraulic system.  

f.

 

With both front and rear railgear locked in the road position, fill the pump tank 
to the full line.  

 

14.

 

Follow the Hydraulic System Relief Valve Setting procedure detailed in the Hydraulic Kit 
Service section of this manual. 

 

15.

 

Test the fit of the locking cable holding collar on both the front and rear locking cables. 

Ensure that the locking cable holding collar keeps the railgear locking pin fully 
disengaged. Grind the locking cable holding collar or adjust the locking cable handle on 
the cable to fit if necessary. If cables are not present, test levers and rods for proper 
function in the same manner.  

 

16.

 

Test the operation of the controls and emergency pump operation. Refer to the 
operation procedure in the Railgear Kit manual and Hydraulic Kit Operation section of 
this manual. 

 

17.

 

Locate and store the hand pump handle and the locking cable holding collar in a secure 
location in the vehicle cab. 
 

*Ensure that the thermal overload wires are properly spliced/connected as shown* 
 
*It is recommended that a 200 amp fuse or a 200 amp circuit breaker be installed to isolate 
the hydraulic pump from the vehicle electrical system as shown* 

 
 
 
 

 

 
 
 

 
 
 
 

Summary of Contents for R-290

Page 1: ...performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set When routing hydraulic hoses ensure that the hoses do not contact any sharp edges or hot...

Page 2: ...mp to raise and lower the railgear on a routine basis If the hydraulic pump or manifold should fail have it repaired as soon as possible If the emergency hand pump has been used to raise or lower the...

Page 3: ...4 R 31597 Plug Male Adaptor 2 CO 106 Dash Switch 1 R 1577 In Line Fuse Connector 1 R 1577 1 In Line Fuse 5 Amp 1 CO 130G Railgear Pump Decal 3 CO 130N Front Gear Up Decal 1 CO 130O Rear Gear Up Decal...

Page 4: ...570 854 0482 www rafna com 4 FRONT MOUNTING OF HYDRAULIC PUMP MOUNT PUMP USING SUPPLIED BRACKETS OR FABRICATE YOUR OWN BRACKETS WILL NEED TO BE WELDED TO RAILGEAR AT LOCATIONS CHOSEN BY INSTALLER CHOO...

Page 5: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 5...

Page 6: ...unting bracket as shown with the tank towards the right side of the vehicle Ensure the pump and spacer will not interfere with any part of the vehicle or railgear components The hand pump handle recei...

Page 7: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 7...

Page 8: ...to the power terminal on the circuit breaker or fuse b Connect another wire from the load terminal on the circuit breaker to the power terminal on the solenoid c Connect another wire from the load te...

Page 9: ...d position fill the pump tank to the full line 14 Follow the Hydraulic System Relief Valve Setting procedure detailed in the Hydraulic Kit Service section of this manual 15 Test the fit of the locking...

Page 10: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 10...

Page 11: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 11...

Page 12: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 12...

Page 13: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 13...

Page 14: ...l times Before performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set Ensure all body parts and loose clothing are clear of any moving parts of...

Page 15: ...n the selected direction 3 To stop the movement of the railgear release the pump control hand valve handle The spring mechanism will return the handle to the middle position 4 The pump must be de ener...

Page 16: ...e the railgear lock pins are fully engaged as required by the procedure SERVICE OF HYDRAULIC KIT The hydraulic kit must be serviced regularly to avoid damage to the equipment The recommended oil for t...

Page 17: ...he pressure gauge will indicate the relief valve setting when the pump is loaded 3 Following the procedure in the Railgear Kit Operation Service and Parts manual raise the front railgear completely an...

Page 18: ...b The pump motor should run upon touching the shunt wire c If the pump does not run the pump is not properly grounded or the pump motor is defective d If the pump motor runs test for a defective sole...

Page 19: ...RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 19 PARTS OF HYDRAUL...

Page 20: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 20...

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