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           MIO-H29RRXS004270 Rev D 

G&B Specialties Inc. 535 West 3

rd

 Street, Berwick, PA, USA Tel: (570) 752-5901 Fax: (570) 752-6397 

US Field Service: 570-441-6988; CAN Field Service 570-854-0482; www.rafna.com 

-1- 

 

I

NSTALLATION OF 

R-290

 

H

YDRAULIC 

K

IT W

/

 

M

ANUAL 

O

PERATING 

V

ALVES 

STD

 

C

ONTROLS W

/

 

F

RONT OR 

R

EAR 

P

UMP 

L

OCATION W

/

 

D

ETENT 

 

F

ORD 

F-250/350,

 

GM

 

2500HD/3500

 

HD,

 

&

 

R

AM 

2500/3500 

 

I

NSTALLATION 

S

AFETY 

P

RECAUTIONS

 

  

If any installation problems are encountered, please call G&B Specialties for 

technical assistance before continuing with the installation process.  

 

 

Failure to heed to any of the following warnings could result in severe bodily 
injury and/or equipment damage. 

 

Read and understand this manual completely before attempting installation or 
operation of the equipment. 

 

Installation/Operation instructions provided below only address the Rafna 
railgear equipment. Applicable railway company procedures and policies must 
be adhered to. 

 

Before performing any work under the vehicle or railgear, ensure the engine is 
turned off and the parking brake is set. 

 

When routing hydraulic hoses, ensure that the hoses do not contact any sharp 
edges or hot surfaces. 

 

When routing electrical wires, ensure that the wires do not contact any sharp 
edges or hot surfaces. 

 

All wire connections are to be soldered and heat shrink sealed to prevent 
future corrosion related problems.  

 

All wires must be covered with protective cable loom. 

 

Railway company rules governing rail travel must always be observed. 

 

Ensure all body parts and loose clothing are clear of any moving parts of the 
railgear. Be aware of all pinch points. 

 

Note that if the railgear is part way retracted or extended, opening the 
manifold directional valve manual over-rides may cause the railgear to drop 
suddenly causing personal injury. Ensure all body parts are clear of the railgear 
if it should suddenly drop. 

 

When operating the railgear using the emergency hand pump, ensure that the 
correct manual valve over-ride is open for the desired railgear (front or rear) 
and desired direction of operation (raise or lower).  

!

Summary of Contents for R-290

Page 1: ...performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set When routing hydraulic hoses ensure that the hoses do not contact any sharp edges or hot...

Page 2: ...mp to raise and lower the railgear on a routine basis If the hydraulic pump or manifold should fail have it repaired as soon as possible If the emergency hand pump has been used to raise or lower the...

Page 3: ...4 R 31597 Plug Male Adaptor 2 CO 106 Dash Switch 1 R 1577 In Line Fuse Connector 1 R 1577 1 In Line Fuse 5 Amp 1 CO 130G Railgear Pump Decal 3 CO 130N Front Gear Up Decal 1 CO 130O Rear Gear Up Decal...

Page 4: ...570 854 0482 www rafna com 4 FRONT MOUNTING OF HYDRAULIC PUMP MOUNT PUMP USING SUPPLIED BRACKETS OR FABRICATE YOUR OWN BRACKETS WILL NEED TO BE WELDED TO RAILGEAR AT LOCATIONS CHOSEN BY INSTALLER CHOO...

Page 5: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 5...

Page 6: ...unting bracket as shown with the tank towards the right side of the vehicle Ensure the pump and spacer will not interfere with any part of the vehicle or railgear components The hand pump handle recei...

Page 7: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 7...

Page 8: ...to the power terminal on the circuit breaker or fuse b Connect another wire from the load terminal on the circuit breaker to the power terminal on the solenoid c Connect another wire from the load te...

Page 9: ...d position fill the pump tank to the full line 14 Follow the Hydraulic System Relief Valve Setting procedure detailed in the Hydraulic Kit Service section of this manual 15 Test the fit of the locking...

Page 10: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 10...

Page 11: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 11...

Page 12: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 12...

Page 13: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 13...

Page 14: ...l times Before performing any work under the vehicle or railgear ensure the engine is turned off and the parking brake is set Ensure all body parts and loose clothing are clear of any moving parts of...

Page 15: ...n the selected direction 3 To stop the movement of the railgear release the pump control hand valve handle The spring mechanism will return the handle to the middle position 4 The pump must be de ener...

Page 16: ...e the railgear lock pins are fully engaged as required by the procedure SERVICE OF HYDRAULIC KIT The hydraulic kit must be serviced regularly to avoid damage to the equipment The recommended oil for t...

Page 17: ...he pressure gauge will indicate the relief valve setting when the pump is loaded 3 Following the procedure in the Railgear Kit Operation Service and Parts manual raise the front railgear completely an...

Page 18: ...b The pump motor should run upon touching the shunt wire c If the pump does not run the pump is not properly grounded or the pump motor is defective d If the pump motor runs test for a defective sole...

Page 19: ...RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 19 PARTS OF HYDRAUL...

Page 20: ...MIO H29RRXS004270 Rev D G B Specialties Inc 535 West 3rd Street Berwick PA USA Tel 570 752 5901 Fax 570 752 6397 US Field Service 570 441 6988 CAN Field Service 570 854 0482 www rafna com 20...

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