WABECO D4000 Operating Instructions Manual Download Page 57

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19.

Circuit diagram

19.2

Key for circuit diagram

Color-code by IEC 60757

Black

Pink

Brown

Red

Blue

Violet

Green

White

Grey

Yellow

Orange

Yellow/Green

Main spindle motor

Power plug

Motor plug

Clamping bar

Motor control board

220 k (ohm) potentiometers spindle speed

Emergency switch-off

Main switch

S10

End switch chuck -cover

S11

Turn switch spindle right/left

Speedometer

Thermistor

Coil 1

Coil 2

Summary of Contents for D4000

Page 1: ...Bitte vor Inbetriebnahme lesen Bitte vor Inbetriebnahme lesen Operating Instructions Lathes With prismatic cast iron bed D4000...

Page 2: ...ized For all queries and replacement part orders please always specify the machine number see type plate Reprinting and reproductions of any kind even extracts require the written permission of WABECO...

Page 3: ...13 4 2 Noise emission declaration 13 4 3 Technical data 14 4 4 Dimensions Front view 15 4 5 Dimensions Side view 15 4 6 Revolution selection 16 4 7 Diagram for reading off the revolutions 16 4 8 Revol...

Page 4: ...gitudinal skid 52 18 11 Tailstock 54 19 Circuit diagram 56 19 1 for 1 4 kW motor 56 19 2 Key for Circuit diagram 57 20 Shavings tank with spray protection wall optional 58 20 1 Setting up the shavings...

Page 5: ...he 70 23 2 Operating elements 71 23 3 Feed motion of the milling machine table 71 23 4 Adjustment of the dovetail guide 72 23 5 Alignment of the milling machine table 72 23 6 Lubrication of the tensio...

Page 6: ...meets the following relevant regulations EU Machine Directive 2006 42 EC EMC Directive 2004 108 EC EU Low Voltage Directive 2006 95 EC In order to fulfil implement the requirements of the directives...

Page 7: ...e Walter Blombach GmbH accepts no responsibility for property damage and personal injury caused as a result of any modifications to the lathe by the user that have not expressly been authorized by the...

Page 8: ...fenders must be worn 9 The machine may not operate without supervision 10 Secure your machine in such a way that it cannot be switched on by children Persons who have not been trained may not operate...

Page 9: ...tion to the spread of the lathe chuck 28 The maximum revolution range specified on the lathe chuck may not be exceeded 29 The machine only operates when the chuck protection hood is folded over the la...

Page 10: ...ON OFF switch is fitted with an under voltage trigger thus in the event of a power failure the machine does not switch itself back on automatically This prevents risks caused by the unexpected motion...

Page 11: ...ng enough to carry the weight of the lathe without bending A steel plate with a level surface spirit level The machine must be screwed securely to the surface it is set up on There are holes in the ba...

Page 12: ...rson at the shown position on the opposite underside of the bed Due to the weight of the machine it is advisable to lift the machine by crane if this is possible To lift wrap suitable lashing 2 as sho...

Page 13: ...tem optional Release the axis clamps and check the individual feed spindles for easy operation Check all electronic operating elements for example ON OFF switch emergency off switch potentiometer bush...

Page 14: ...g on 300 mm between the centers 0 015 mm Headstock Main spindle aperture 20 mm Taper in main spindle MK3 Main spindle lug According to DIN 6350 Tool skid Adjustability of the transverse skid 120 mm Ad...

Page 15: ...15 4 Specifications regarding the machine 4 4 Dimensions Front view A 4 fixing holes M8 20 mm deep 4 5 Dimensions Side view A 4 fixing holes M8 20 mm deep...

Page 16: ...spindle revolutions can be calculated as follows Application example Thus an aluminium work piece with a of 20 mm is to be turned with a cutting speed of 100 m min Now select from the potential revol...

Page 17: ...t 3 and this loosen the drive belt 1 2 3 Turn the clamping screw 4 anti clockwise in such a way that the drive belt 1 can be placed on the other transmission setting of the belt pulley 5 6 4 To tensio...

Page 18: ...and feed to the material work piece and tool Tension tools as far into the tool holder as possible short projecting length Tension turning element as far into the chuck as possible short projecting le...

Page 19: ...ing oil or emulsion acts as lubrication and removal of shavings The cutting steel is to be tensioned as short as possible and at a right angle to the rotational axis Inner lathe chisel 6 Is used for h...

Page 20: ...and the lead screw By fitting different toothed wheel combinations it is possible to cut metric and imperial right and left threads The different axis intervals of the toothed wheels can be set by sw...

Page 21: ...hen the spindles rotate ant clockwise seen from the point of view of the lathe chuck the tool skid moves towards the lathe chuck Setting for left thread Undo the clamping screw 2 Swivel the tumbler ge...

Page 22: ...nables metric thread cutting from 0 10 7 mm and imperial threads with gradients of 10 1 40 1 Table for thread cutting Special accessories The toothed wheels that belong to the scope of delivery are id...

Page 23: ...36 C1 20 20 14 14 16 D 140 140 140 140 140 E 120 120 120 120 130 F 140 140 140 140 120 mm 0 4 0 5 0 7 0 75 0 8 1 0 1 25 1 5 1 75 2 0 2 5 3 0 3 5 4 0 5 0 7 0 A1 48 48 48 48 48 48 48 48 48 48 48 48 24...

Page 24: ...et room all exposed parts must be oiled after each use to prevent corrosion Always lubricate all moving parts well In the event of bearing or skid play immediately adjust in order to prevent it from d...

Page 25: ...of an oil can and an ordinary lubrication oil by moving the skid or sleeve backwards and forwards All other lubrication points are lubricated with a grease press at the designated lubrication nipples...

Page 26: ...st be possible to rotate the main spindle by hand easily 5 Tighten the stud screw 1 back up again 6 If the tapered roller bearings are set too tightly they will quickly become unusable 7 Close the gea...

Page 27: ...ransverse skid The tool skid is positioned at the front on a prismatic guide and at the rear on a flat guide The skid is held onto the bed from below with the guide bar 9 and can be set to without pla...

Page 28: ...ise in such a way that no axial play remains 3 Tighten the threaded pins 3 back up again 4 After adjustment the spindle 13 should still be easy to turn There are scale rings fitted to enable you to re...

Page 29: ...threaded pins 1 in such a way that the skid can still be moved easily using the ball crank 7 3 After setting tighten the hexagonal nuts 2 back up again Any axial play of the spindle 8 in the spindle b...

Page 30: ...e whether the work piece is cylindrical correct the tailstock setting if necessary Tailstock sleeve The solid tailstock sleeve has a millimetre scale To read off the distance of travel of the tailstoc...

Page 31: ...from 1 3 or 1 4 2 Open the lathe chuck with the key in such a way that the drilling jaws are released sequence 3 2 1 or 4 3 2 1 3 Insert turning jaw 1 into guide 1 4 Push turning jaw 1 in the directi...

Page 32: ...eck all plugged contacts Main spindle motor no longer starts after the unlocking of the emergency off switch Motor controller must be unlocked For machines with a 1 4 kW drive motor the motor must be...

Page 33: ...e An incorrect tool taper of the tool holder has been used in combination with the reducing sleeve Only use the appropriate tool holders for the machine Inner cone of the reducing sleeve or outer cone...

Page 34: ...tailstock sleeve to automatically eject tools with ejector lugs Use tool without ejector lugs Place a soft and sufficient wide inlay between the tool and tailstock front Now crank the tailstock sleeve...

Page 35: ...Tensioning nut for tool clamping plate 8 Ball crank for adjusting the transverse skid 9 Hand wheel for quickly adjusting the tool skid 10 Clamping screw for clamping the tool skid 11 Ball crank for ad...

Page 36: ...le Part No Items Order No Description 43 1 51500807 0001 Potentiometer with cable and connector 43 1 1 51500807 00011 Potentiometer complete 44 1 51500608 Turn switch 45 1 51500606 0001 On Off switch...

Page 37: ...015 00021 Board holder with guide rails 59 6 16196500004008 Screw 60 1 51501402 Control board 63 2 16179910006020 Screw 64 1 51500102 0002 Motor 65 1 51004020 0003 Eccentric tappet 66 1 16191300005006...

Page 38: ...0 Screw 47 1 2 16112500004000 Washer 48 1 51004010 0010 Guide rod 56 1 51400406 0001 Electronic housing 61 1 160705A0010000 Adjusting ring 62 1 16191200005020 Screw 74 5 16191200006012 Screw 75 2 1611...

Page 39: ...Protective hood drive 2 1 51400404 0001 Protective plate lead screw drive 3 1 51400485 0001 Protective plate spindle aperture 4 1 51508001 Key KW 4 for safety screw 5 2 16173800006012 Safety screw 6 4...

Page 40: ...raper ring 6 1 10400106 Main spindle 7 3 16191200006012 Screw 32 3 16196500006014 Screw 34 1 10400109 Flange 36 1 10400110 Sleeve 37 1 10400111 Toothed wheel 39 1 10400112 Gear wheel 40 1 10400113 Nut...

Page 41: ...3 Ball bearing 25 1 10600116 Sleeve 26 1 10600109 Axes 27 1 16047200032000 Securing ring 28 1 51004020 0022 Pressure washer 29 1 10400129 Transmission lever 30 1 10400130 Washer 31 1 16193400010000 Nu...

Page 42: ...42 18 Drawings and legends 18 5 Headstock Tumbler gear...

Page 43: ...eve 24 1 51004020 0010 Washer 25 1 51502518 Lubrication nipple 26 1 16193400008000 Nut 27 1 1606885A050320 Parallel key 31 2 16191300005006 Threaded pin 50 1 10600198 Clamping screw 51 2 51007250 0001...

Page 44: ...44 18 Drawings and legends 18 6 Bed with lead screw...

Page 45: ...016 Screw 4 1 10400207 Support bearing right 5 4 16191200006020 Screw 6 2 51502137 Ball bearing 7 2 10400214 Capstan nut 8 1 10400206 Lead screw 9 1 10400204 Support bearing left 10 1 10400205 Sleeve...

Page 46: ...46 18 Drawings and legends 18 7 Change gear quadrant...

Page 47: ...e gear bolt short 28 2 16000000010201 Washer 38 2 16193400008000 Nut 39 2 51502518 Lubrication nipple 41 1 10600241 Setting screw 42 2 51502320 Gear belt 44 1 51502323 Gear belt 46 3 16143900008000 Nu...

Page 48: ...48 18 Drawings and legends 18 8 Tool skid Transverse skid...

Page 49: ...16073430003014 Spiral tensioning pin 25 1 10400402 Spindle nut 26 1 10400403 Washer 27 1 16193300005010 Screw 28 1 10400446 Guide bar 29 3 16193300006016 Screw 31 1 16191200004010 Screw 33 1 10400406...

Page 50: ...50 18 Drawings and legends 18 9 Tool skid Lock plate...

Page 51: ...507040 0001 Switch lever 21 1 51004015 0006 Washer 22 1 51006555 0021 Flange 23 1 10400423 Sleeve 24 2 51502517 Lubrication nipple 25 4 16191200005016 Screw 26 1 10400426 Pinion 27 1 51004035 0011 Dia...

Page 52: ...52 18 Drawings and legends 18 10 Tool skid Longitudinal skid...

Page 53: ...Spiral tensioning pin 34 3 16091500005020 Threaded pin 35 3 16193400005000 Nut 36 1 10400513 Clamping jaw 37 1 10400514 Pressure washer 38 1 16193400008000 Hexagonal nut 39 1 10400509 Threaded bolt 40...

Page 54: ...54 18 Drawings and legends 18 11 Tailstock...

Page 55: ...16193100008060 Screw 16 2 16091500006020 Threaded pin 17 1 51004020 0010 Washer 18 1 16193400008000 Nut 19 1 10400605 Scale tape 20 1 51502517 Lubrication nipple 21 1 51507023 0001 Ball crank 22 1 160...

Page 56: ...56 19 Circuit diagram 19 1 For 1 4 kW motor This document shows all the equipment for the electrical set up including connection to the power supply network...

Page 57: ...WH White GY Grey YE Yellow OG Orange YG Yellow Green M1 Main spindle motor N1 Power plug N2 Motor plug N4 Clamping bar P1 Motor control board R1 220 k ohm potentiometers spindle speed S1 Emergency sw...

Page 58: ...t The tool cabinet ensures a safe base for the lathe or shavings tank with spray protection wall If the shavings tank with spray protection wall is secured to another suitable surface the four through...

Page 59: ...1 Place the lathe carefully onto the panel 3 and align along the fixing holes 2 Combine each screw with a washer 3 Push the screws from below through the fixing holes in the panel 3 and into the fixt...

Page 60: ...Part No Items Order No Description 1 1 51400235 0001 Spray protection wall 2 1 51400607 0001 Panel 3 1 51400484 0001 Shavings tank 4 4 16193400008000 Nut 5 8 16112500008001 Washer 6 4 16193300008020...

Page 61: ...stem see diagram The diameter of the through holes in the surface must be at least 9 mm 21 2 Mounting of the coolant system to the tool cabinet optional The coolant system 2 is positioned as shown on...

Page 62: ...sh the screws from below through the fixing holes in the panel 3 and into the fixture thread on the bed of the lathe and tighten using a size 13 combination wrench 4 Place the lathe with the panel car...

Page 63: ...t is only disposed of in an environmentally friendly way in accordance with the relevant guidelines Coolant is a special waste product 21 4 Filling the coolant system A number of protective measures m...

Page 64: ...erating the coolant system The switch shown below is located on the mains cable of the coolant pump Switch position 0 Pump switched off Switch position I Pump switched on Caution Coolant flow is contr...

Page 65: ...h a way that the coolant flows as directly as possible onto the blade of the cutting tool of the lathe Attention should be paid to ensure that the nozzle does not come into contact with the cutting to...

Page 66: ...51504320 Screw fitted hose bush 2 2 1 51504218 PVC fabric hose 2 3 1 51504318 Screw fitted hose bush 2 4 1 51400400 0001 Bracket 2 5 1 51504349 Collar 2 6 1 51502507 Coolant hose with shut off valve...

Page 67: ...lathe to the panel as well as screws for securing the panel to the coolant system and for securing the segmented coolant hose Part No Items Order No Description 1 1 51400607 0001 Panel 2 1 1619330000...

Page 68: ...ating axis of the machine At the support position the turning parts must be accurately rounded 22 1 Operating the fixed bezel 1 The fixed bezel can be secured at any position on the prismatic bed 2 Th...

Page 69: ...r No Description 1 1 51006831 0028 Basic body 2 6 16147100008000 Securing ring 3 3 51502117 Ball bearing 4 3 51401533 0001 Slider with axis 5 4 16112500008001 Washer 6 3 16193300008020 Screw 7 3 16155...

Page 70: ...lling machine table is used to secure round parts 23 1 Mounting the tensioning bracket with milling machine table to the lathe 1 Remove the longitudinal skid from the transverse skid of the lathe 2 Cl...

Page 71: ...s 7 Screws for clamping the milling machine table 8 Screw for connecting the tensioning bracket with the transverse skid 9 Nut for securing the tensioning bracket to the transverse skid 23 3 Feed moti...

Page 72: ...area Otherwise the dovetail guide may jam and this may cause damages 23 5 Alignment of the milling machine table If the milling machine table has been moved unintentionally angle of T groove to x axi...

Page 73: ...73 23 Tensioning bracket with milling machine table optional 23 7 Drawing and legend...

Page 74: ...1 16093800010070 Pin screw 10 1 51006831 00332 Tensioning bracket 11 1 51001016 00081 Screw 12 1 16112500008001 Washer 13 1 16193400008000 Nut 14 1 16193400010000 Nut 15 1 16112500010000 Washer 16 1 5...

Page 75: ...he Lightly screw the clamping piece 6 with the screws 7 into place as shown The longitudinal stopper can now be pushed to the desired position Tighten the screws 6 to secure the longitudinal stopper t...

Page 76: ...optional 24 2 Drawing and legend Part No Items Order No Description 1 1 51004332 0001 Longitudinal stopper 2 1 51002041 0002 Clamping piece 3 3 16112500006001 Washer 4 2 16193300006016 Screw 5 1 16193...

Page 77: ...dle 3 Secure the collet chuck in the same way as the lathe chuck 4 Remove the cap nut 1 from the collet chuck 2 5 Insert the required collect into the cap nut see installing and removing collets and s...

Page 78: ...nut down against the collet until it clicks 4 The collet can now move freely in the central take up shoulder and does not fall out when the collet is turned upside down Removal 1 Hold the tensioning n...

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WABECO D4000, Operating Instructions Manual

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