ONGUARD™ COLLISION MITIGATION
SYSTEM (CMS) KIT INSTALLATION
FOR P3 CASCADIA
INSTALLATION INSTRUCTIONS
Page 1: ...ONGUARD COLLISION MITIGATION SYSTEM CMS KIT INSTALLATION FOR P3 CASCADIA INSTALLATION INSTRUCTIONS...
Page 2: ......
Page 3: ...on System CMS Kit 6 5 Installation Procedures 6 5 1 OnGuard Radar Installation 6 5 2 OnGuard Radar Harness Installation 9 5 3 OnGuard Cab Harness Installation Detroit Diesel Engine 11 5 4 OnGuard Cab...
Page 4: ...Edition 1 09 2018 TP18008 3 en This publication is not subject to any update service You will find the current version on the internet at http www wabco na com...
Page 5: ...e supported only by jacks Jacks can slip and fall over Serious personal injury and damage to components can result WARNING Release all air from the air systems before you remove any compo nents Pressu...
Page 6: ...splay Fascia Radar Harness Engine and Cab Harness Pressure Sensor Pressure Sensor Engine and Cab Harness 1939 Jumper Harness for Cummins engine only 1 2 Flange Bolts Radar and Fascia M6 Nuts NOTE Make...
Page 7: ...bumper A position the radar to the upper mounting holes marked A as shown Figure 1 and Figure 2 For trucks with a Hendrickson bumper B position the radar to the lower mounting holes marked B as shown...
Page 8: ...y in mounting position on the cross member just below the hood mount pivot Install the two 13 flanged bolts provided in the kit Figure 5 and tighten to 80 110 ft lb 108 150 Nm Fig 5 4014093a 7 If nece...
Page 9: ...r of the bumper End B The end of line resistor location on the left hand forward frame rail End C The cab bulk head connection on the left hand firewall inside Fig 7 YELLOW GREEN 4014046b ENGINE HARNE...
Page 10: ...harness from the cab bulk head connector 6 Remove the pin locking clip from the harness Refer to the factory harness installation information NOTE If you have extra length of harness bundle it up in...
Page 11: ...ll not rub on any sharp edges 10 Move the J1939 end of line resistor from the cab harness and installed it at on the radar harness connector on the front left frame rail as referenced in Step 3 5 3 On...
Page 12: ...and driver s side kick panel as necessary Figure 14 Figure 15 and Figure 16 Refer to the vehicle manufacturer s instructions for correct procedures Fig 14 4014100a Fig 15 4014101a Fig 16 4014102a 2 L...
Page 13: ...the glove box area Figure 19 NOTE The A side of the harness will terminate at the driver s side kick panel Connection will later be made at the J1939 end of line connector Fig 19 4014105a 5 Route the...
Page 14: ...ENGINE 444TO PIN 9 YELLOW J1939 TO PIN 10 GREEN J1939 TO PIN 11 GND TO PIN 42 10 Reinstall the red locking plate and secure it with the center screw 11 At the B panel inside the cab plug the C harness...
Page 15: ...Fig 23 4014110a Fig 24 4014109a GNDTO CAVITY 16 444TO CAVITY 14 SAM CAB CONNECTOR 2B 14 Relock the connector 15 Plug the 2B harness back in to the SAM cab 16 Once the installation is complete inspect...
Page 16: ...ion B panel E Power Ground connection SAM Cab under glove box Fig 25 4014047b CUMMINS CAB HARNESS PART NUMBER 400 877 007 4 BROWN WHITE BLACK BLACK BROWN WHITE YELLOW YELLOW YELLOW GREEN GREEN GREEN A...
Page 17: ...ocedures Fig 27 4014101a Fig 28 4014102a 2 Locate adequate space on the B panel to install the OnGuard display Figure 29 Tape the sup plied template in place and drill the required holes on the templa...
Page 18: ...the engine bulk head connector and pull the connector forward to access the back side Remove the center screw and remove the red lock plate 8 Locate the J1939 twisted pair wires yellow J1939 in cavity...
Page 19: ...PIN 56 GREEN J1939 TO PIN 58 YELLOW J1939 TO PIN 57 12 Confirm that the J1939 twisted pair from the A leg of the harness is in pin 55 and 56 Ensure the other J1939 twisted pair is in pin 57 and 58 13...
Page 20: ...Reinstall the cab bulk head connector on the firewall and secure it with the four mounting screws 16 On the B panel in the cab plug in harness connection D to the newly mounted display Make sure ther...
Page 21: ...leg of the harness to the back side of the 2B connector Figure 37 and Figure 38 wire 444 to Cav 14 wire GND to Cav 16 Fig 37 4014110a Fig 38 4014109a GNDTO CAVITY 16 444TO CAVITY 14 SAM CAB CONNECTOR...
Page 22: ...ide bulk head connector Pin the following wires from the J1939 jumper stub harness into the engine side of the engine bulk head connector Figure 41 wire 1939 to pin 57 wire 1939 to pin 58 Fig 41 40141...
Page 23: ...e correct ECU 1 Locate the foot valve Identify the primary delivery port located on the left side of the valve closest to the firewall It will have a green airline connected 2 Remove the delivery fitt...
Page 24: ...ires from the pressure sensor harness to the cab bulk head connector Figure 45 and Figure 46 circuit 376C1 to pin 12 GND to pin 26 402 to pin 64 Fig 45 4014049b Fig 46 4014076a 8 Route the cab pressur...
Page 25: ...nnector Figure 47 and Figure 48 Circuit 376C1 to pin 12 GND to pin 26 402 to pin 64 Fig 47 4014118a Fig 48 4014117a CAB PRESSURE SENSOR WIRES GNDTO PIN 26 CIRCUIT 376C1 TO PIN 12 402TO PIN 64 10 Locat...
Page 26: ...010385a Radar Not Aligned Start Alignment Process 0 RADAR ALIGNMENT 3 Perform a resistance test at the diagnostic plug for 1939 There should be 60 ohms of resistance If you get a reading of 120 ohm on...
Page 27: ...jects along the roadside There must also be other traffic on the road either on coming or lead vehicles at distances greater than 150 ft 45 72m While in radar alignment mode the OnGuard display will s...
Page 28: ...severe property damage WARNING The driver is responsible for understanding the operation and limitations of the OnGuardACTIVE system before operating the vehicle Failure to do so can result in seriou...
Page 29: ...rious personal injury or death and or severe property damage can result WARNING The driver is responsible for understanding the operation and limitations of the OnGuardACTIVE CMS before operating the...
Page 30: ...speed setting as necessary when driving in reduced visibility or potentially slick conditions Driving with the OnGuardACTIVE system at a speed that is inappropriate for following a vehicle safely can...
Page 31: ...31 Radar Template 7 Radar Template...
Page 32: ...3 billion and has nearly 15 000 employees in 40 countries For more information visit www wabco na com NYSE WBC is a leading global supplier of technolo gies and services that improve the safety effic...
