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Four packets are included. The completely wired and tested PC board is contained in 
packet 1. Packet 2 contains 4 short nylon standoffs, 4 longer standoffs, 8 nylons m3 
screws, and 4 rubber self-adhesive rubber bumpers. Packet 3 contains the volume 
control harness, knob, and an LED holder. Packet 4 contains the tuning harness, tuning 
knob, and an LED holder.  
 
Start with packet 1. Carefully remove the PC Board observing common antistatic 
precautions. Remove the contents of packet 2 and install the short standoffs on the 
bottom of the PCB by threading the longer ones through the board and into the short 
ones. Set the board and the screws aside, and install the rubber bumpers on the bottom 
of the acrylic chassis about ¼ inch from the corners. 
 

Remove the volume control harness from 
packet 3, and insert the LED through the lower 
center hole in the acrylic panel. Insert the LED 
into the holder as far as it will go, then carefully 
push the holder and LED back into the panel. 
Install the volume control through the right side 
panel hole and secure with the provided 
hardware. Mount the phone jack in the hole 
near the volume control. Be careful not to 
scratch the acrylic panel when tightening the 

nuts. Install the volume control knob. 
 

Remove the tuning control harness from packet 
4, and insert the LED through the upper center 
panel hole in the panel. Insert the LED into the 
holder as far as it will go, then carefully push 
the holder and LED back into the panel. Install 
the tuning potentiometer through the left side 
panel hole and secure with the supplied 
hardware. Install the tuning knob. 
 
 

 
 

Summary of Contents for Acrylic NO-SOLDER 40M Xceiver

Page 1: ... front panel indicator Sharp 350Hz bandwidth 6dB crystal IF filter for single signalreception Receiver sensitivity MDS 0 15 microvolts image rejection 68dB Transmitter harmonics and spurs at 55dBC assures FCC compliance Rx current consumption about 35 ma Tx 400 800ma at 12V input PC Board is completely assembled tested and aligned User installs tuning and volume control harnesses and you re done A...

Page 2: ...e acrylic chassis about inch from the corners Remove the volume control harness from packet 3 and insert the LED through the lower center hole in the acrylic panel Insert the LED into the holder as far as it will go then carefully push the holder and LED back into the panel Install the volume control through the right side panel hole and secure with the provided hardware Mount the phone jack in th...

Page 3: ...olume control harness connector to the 4 pin header on the right side of the board Note that the connector will not mate if reversed Connect the tuning control harness to the 5 pin header on the left side of the board Neatly dress the harness wires Install the clear plastic protector on the upper standoffs with the 4 remaining m3 screws Check that the engraving is oriented properly This completes ...

Page 4: ...r of the panel indicates the relative strength of the signal The LED sensitivity can be adjusted with trimmer potentiometer R11 Adjust for a dim glow with no signal If you wish to disable this LED turn R11 fully counterclockwise 5 The transmitter sidetone level will vary as the power is adjusted The level can be adjusted with trimmer potentiometer R7 if desired The sidetone you hear is the actual ...

Page 5: ......

Page 6: ...Builder installed parts are shown in yellow R7 Sidetone level adjust pot shown in Blue R11 LED Bias adjust pot shown in Blue ...

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