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Vulcanair S.p.A. 

 

Service Bulletin No. VA-03 Rev.1

 

First issue dated 09 October 2017 
Rev.1 dated 08 January 2019 

 

Page

 12 

of 

19  

86.

 

Route  the  Rear  Cable  Assy  p/n  8393-409  (item  9)  throughout  the  Tow  Hook  Glider  Welded 
Assembly  p/n  8393-401,  leaving  the  concerning  terminal  out  of  the  tow  bar  for  subsequent 
installation to the Hook Support Welded Assembly p/n 8393-403 (item 2). 

87.

 

Route  the  Rear  Cable  Assy  p/n  8393-409  (item  9)  through  the  bracket  previously  installed  in 
correspondence of the fuselage frame No.3; install the grommet p/n MS35489-4 to the bracket 
hole before routing the cable.  

88.

 

Install  the  Front  Cable  Assy  p/n  8393-408  (item  11)  to  the  Cable  Support  Welded  Assy  p/n 
8393-405  (item  15,  previously  installed  to  the  fuselage  ventral  skin),  using  screw  p/n  AN24-
11A, washer p/n NAS1149F0432P and nut MS21083N4. Torque the nut to [0.86÷0.94] kgm. 

89.

 

Route the Front Cable Assy p/n 8393-408 (item 11) through the bracket previously installed in 
correspondence of the fuselage frame No.1; install the grommet p/n MS35489-4 to the bracket 
hole before routing the cable. 

90.

 

Temporarily  connect  the  front  with  the  rear  cables  (respectively  p/n  8393-408  and  p/n  8393-
409) using the turnbuckle p/n MS21251-5S. 

91.

 

On  workbench,  drill  the  Hook  Support  Welded  Assembly  p/n  8393-403  (item  2)  to  Ø6.35H8 
where the rear cable assy p/n 8393-409 is to be installed. 

92.

 

Put  in  place  the  Hook  Support  Welded  Assembly  p/n  8393-403  (item  2)  and  install  the  Rear 
Cable  Assy  p/n  8393-409  (item  9)  using  the  bolt  p/n  AN4-14A,  the  washer  p/n 
NAS1149F0432P and the nut p/n MS21083N4. Torque the nut to [0.86÷0.94] kgm. 

93.

 

On workbench, referring to  DWG R.0550, carry out the cut-out on the access panel p/n 5207-
003, previously removed from the ventral side of fuselage rear cone. 

94.

 

Put in place the access panel p/n 5207-003 between the fuselage frames No.4 and 5, and install 
the clamp p/n MS21919WDG5 at the afterward attaching screw. 

95.

 

Take  the  Bowden  Cable  Assy  p/n  8395-401  (item  27),  mark  the  external  sleeve  at  the  side 
where  the  eye-end  terminal  is  installed,  and  pull  out  the  inner  solid  wire  from  the  external 
sleeve. 

96.

 

Accommodate  the  Bowden  external  sleeve  in  the  fuselage  rear  cone,  and  then  route  the  side 
previously marked  through the access panel cut-out,  the clamp  and throughout  the  Tow  Hook 
Glider Welded Assy. 

97.

 

Route the Bowden inner solid wire in the Bowden housing welded on the Hook Support Welded 
Assembly p/n 8393-403 (item 2) and then push-in the Bowden inner solid wire throughout the 
external sleeve, so to restore Bowden cable assy. Add grease, as required.  

98.

 

Fit  the  Bowden  external  sleeve  in  the  Bowden  housing  welded  on  the  Hook  Support  Welded 
Assembly (item 2). 

99.

 

Get access onboard fuselage rear cone and fix the Bowden cable to the concerned bracket on the 
fuselage frame No.4 using the clamp p/n MS21919WDG5, the spacer p/n 2.2539-6 and the bolt 
p/n AN3-12A. 

100.

 

Fix  the  Bowden  cable  to  the  LH  stringer  between  the  fuselage  frames  No.3  and  4  at  the  hole 
previously drilled, using the clamp p/n MS21919WDG5, the bolt p/n AN3-3A, the washer p/n 
NAS1149F0332P and the nut p/n MS21083N3. 

Summary of Contents for V1 series

Page 1: ...irectives SERVICE BULLETIN No VA 03 Rev 1 Supersedes the previous issue approved on 02 November 2017 Design Organisation Approval No AS SB 19 002 dated 25 January 2019 INFORMATION SUBJECT AIRCRAFT CON...

Page 2: ...Service Bulletin is estimated as being 10 man hours at least two people are required including the time needed to access the parts and to return the aircraft to an airworthy condition 1 6 SPECIAL TOOL...

Page 3: ...ted 09 October 2017 Rev 1 dated 08 January 2019 Page 3 of 19 1 11 MODIFICATION TO BE CARRIED OUT BY Vulcanair Part 145 or other Approved Maintenance Organisation Garmin Dealer Resource Center for Garm...

Page 4: ...n relating to health and safety at any stage of manufacture or use WARNING Carry out this work procedure in a FOD control area Practice Clean as you go Monitor all your personal items Personal items s...

Page 5: ...lage position light 11 Remove the fairing at the fin forward base 12 Remove the fin rib nose no 0 p n 5141 401 from the fin leading edge taking particular care to not damage the flight control cables...

Page 6: ...m the bracket to the fuselage frame No 2 and then drill to 3 2mm diameter holes 12 Deburr all the holes and clean all reworked surfaces with Methyl Ethyl Ketone or equivalent cleaning solvent treat th...

Page 7: ...clamp and the ventral skin onboard side 26 Put in place the Cable Support Welded Assy p n 8393 405 item 15 to the fuselage ventral skin outboard side then install it definitively to the fuselage and...

Page 8: ...fuselage skin then carry out the installation 35 Get access to the bottom outboard side of the fuselage frame No 5 and remove the central rivet and the two near ones LH and RH attaching the skin to th...

Page 9: ...surfaces of the installing parts and the fuselage skin then carry out the installation 47 Get access to the bottom side of the fuselage frame No 6 and remove the rivets attaching the skin to the fusel...

Page 10: ...Cam p n 8395 017 61 Referring to DWG R 0550 install 3 three anchor nuts p n NOR9 183 1A to the Support Quick Cam p n 8395 017 using rivets p n NAS1097AD3 3 62 Install the cam mounting plate to the Sup...

Page 11: ...aircraft up to s n 1019 referring to DWG R 0550 install the circuit breaker in the position labelled CAM and connect the cable P152A24 belonging to wiring harness p n 8391 061 Rev A to the CAM circuit...

Page 12: ...ble Assy p n 8393 409 item 9 using the bolt p n AN4 14A the washer p n NAS1149F0432P and the nut p n MS21083N4 Torque the nut to 0 86 0 94 kgm 93 On workbench referring to DWG R 0550 carry out the cut...

Page 13: ...on the Hook Support Welded Assy p n 8393 403 item 2 let the Bowden inner solid wire passing in the pulley groove and install the Bowden cable eye end terminal to the concerning lever of Tow Release p...

Page 14: ...following Part C Part C Restoring of aircraft s airworthiness 1 Check the release mechanism as following a Attach a rope to the tow hook of Tow Release p n NV7 003 247 item 19 b Pull the rope with a...

Page 15: ...NT and check that ENABLED is shown in the ACTIVE column near External Video 13 Pull out PFD breaker 14 Wait few seconds then push in the PFD circuit breaker and set the aircraft Master Switch to ON 15...

Page 16: ...1 8393 408 FRONT CABLE ASSY 1 12 MS21256 1 CLIP 2 13 8395 015 BRACKET 2 14 MS35489 4 GROMMET REF 15 8393 405 CABLE SUPPORT WELDED ASSY 1 16 8395 004 CLAMP 1 17 AN23 10A SCREW 6 18 MS21266 1N PLASTIC G...

Page 17: ...IVET 7 46 AN3 3A BOLT 1 47 NAS1097AD3 3 RIVET 6 48 AN3 6A BOLT 1 49 8395 002 LH STRINGER 1 50 8395 001 RH STRINGER 1 51 8395 003 DOUBLER 1 52 4801 0409 BLIND RIVET AVDEL 2 53 4801 0407 BLIND RIVET AVD...

Page 18: ...015 BRACKET 2 14 MS35489 4 GROMMET REF 15 8393 405 CABLE SUPPORT WELDED ASSY 1 16 8395 004 CLAMP 1 17 AN23 10A SCREW 6 18 MS21266 1N PLASTIC GROMMET 500mm 19 NV7 003 247A TOW RELEASE 1 20 8395 005 SHI...

Page 19: ...HOLDER 1 56 8391 061 REV B CAM SWITCH WIRING HARNESS 1 57 8395 016 BRACKET QUICK CAM 1 58 NV7 003 189A QUICK CAM 1 59 8395 017 SUPPORT QUICK CAM 1 60 MS35206 227 SCREW 7 61 MS21083N06 NUT 4 62 NOR7 21...

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