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Vulcanair S.p.A. 

 

Service Bulletin No. VA-03 Rev.1

 

First issue dated 09 October 2017 
Rev.1 dated 08 January 2019 

 

Page

 11 

of 

19  

70.

 

Get  access  to  the  fin  front  spar,  if  not  already  done,  by  removing  the  fin  nose  rib  No.0,  and 
referring to DWG R.0550, drill the fin front spar to Ø3.2mm diameter hole.  

71.

 

Deburr  all  the  holes  and  clean  all  reworked  surfaces  with  Methyl-Ethyl-Ketone  or  equivalent 
cleaning  solvent;  treat  them  with  Alodine  1200  (MIL-C-5541)  and  then  with  Epoxy  Primer 
(MIL-PRF-23377). 

72.

 

Referring to DWG R.0550, install the tie mount p/n NV7.003-171A by using the rivet p/n 1661-
0410 and washer p/n NAS1149FN632P. 

73.

 

Referring  to  DWG  R.0550,  route  the  cam  wiring  harness  p/n  8391-060  (item  34)  through  the 
fin,  fixing  its  position  to  the  tie  mount,  previously  installed,  by  using  the  tie  wrap  p/n 
NOR7.701-1E. 

74.

 

Connect  the  CAM  PWR  JACK  belonging  to  wiring  harness  p/n  8391-060,  to  the  red  colored 
jack. Connect the CAM VIDEO JACK belonging to wiring harness p/n 8391-060, to the yellow 
colored jack. 

75.

 

Route the cam  wiring harness  p/n  8391-060  throughout  the fuselage  up to the rear side of the 
instrument panel, fixing it with the existing wiring harness running along the aircraft. 

76.

 

Referring to DWG R.0550, install the cam switch (provided with Cam Switch Wiring Harness 
p/n  8391-061,  item  55  of  Kit  SB_VA-03/A,  item  56  of  Kit  SB_VA-03/B)  to  the  instrument 
panel in the position labelled “CAM”. 

77.

 

For  V1.0  aircraft  up  to  s/n  1019,  referring  to  DWG  R.0550,  install  the  circuit  breaker  in  the 
position  labelled  “CAM”,  and  connect  the  cable  P152A24  belonging  to  wiring  harness  p/n 
8391-061 Rev.A to the CAM circuit breaker. 

78.

 

For V1.0 aircraft from s/n 1020 onwards, referring to DWG R.0550, install the fuse holder p/n 
NV7.003-177A, and the fuse p/n NV7.003-177B-10, in the position labelled “CAM 1A” on  the 
bottom side of the breaker panel, and connect  the cable P152A24 belonging to wiring harness 
p/n 8391-061 Rev.B to the CAM fuse. 

79.

 

Connect the cable P153A24N belonging to wiring harness p/n 8391-061 to the nearest airframe 
ground point. 

80.

 

Insert  terminal  belonging  to  cable  T29B24SH  into  the  existing  connector  J36  (located  behind 
the instrument panel), in accordance with the EWD p/n 8391-040 (inserted into DWG R.0550). 

81.

 

Connect  wiring  harness  p/n  8391-060  to  wiring  harness  p/n  8391-061  through  connectors 
J40/P40. 

82.

 

Ensure that wiring harness p/n 8391-060 and 8391-061 are properly routed and fixed. 

83.

 

Ensure  that  all  the  electrical  connections  have  been  properly  carried  out  in  accordance  with 
EWD p/n 8391-040 and 8391-041 (inserted into DWG R.0550). 

84.

 

Put in place the tail fairing, comprehensive of Quick Cam, and connect the cam wiring harness 
p/n  8391-060  (item  34)  to  the  quick  cam  wiring  harness  through  the  splices  PWR  CAM  and 
GND CAM. Re-connect the rear fuselage position light, as previously. 

85.

 

Install  the  tail  fairing  to  the  fuselage  rear  cone,  as  previously.  Interpose  a  film  of  single-
component  polyurethane  sealant  “POLIBOND”  manufactured  by  SARATOGA,  or  other 
equivalent product, during installation. 

Summary of Contents for V1 series

Page 1: ...irectives SERVICE BULLETIN No VA 03 Rev 1 Supersedes the previous issue approved on 02 November 2017 Design Organisation Approval No AS SB 19 002 dated 25 January 2019 INFORMATION SUBJECT AIRCRAFT CON...

Page 2: ...Service Bulletin is estimated as being 10 man hours at least two people are required including the time needed to access the parts and to return the aircraft to an airworthy condition 1 6 SPECIAL TOOL...

Page 3: ...ted 09 October 2017 Rev 1 dated 08 January 2019 Page 3 of 19 1 11 MODIFICATION TO BE CARRIED OUT BY Vulcanair Part 145 or other Approved Maintenance Organisation Garmin Dealer Resource Center for Garm...

Page 4: ...n relating to health and safety at any stage of manufacture or use WARNING Carry out this work procedure in a FOD control area Practice Clean as you go Monitor all your personal items Personal items s...

Page 5: ...lage position light 11 Remove the fairing at the fin forward base 12 Remove the fin rib nose no 0 p n 5141 401 from the fin leading edge taking particular care to not damage the flight control cables...

Page 6: ...m the bracket to the fuselage frame No 2 and then drill to 3 2mm diameter holes 12 Deburr all the holes and clean all reworked surfaces with Methyl Ethyl Ketone or equivalent cleaning solvent treat th...

Page 7: ...clamp and the ventral skin onboard side 26 Put in place the Cable Support Welded Assy p n 8393 405 item 15 to the fuselage ventral skin outboard side then install it definitively to the fuselage and...

Page 8: ...fuselage skin then carry out the installation 35 Get access to the bottom outboard side of the fuselage frame No 5 and remove the central rivet and the two near ones LH and RH attaching the skin to th...

Page 9: ...surfaces of the installing parts and the fuselage skin then carry out the installation 47 Get access to the bottom side of the fuselage frame No 6 and remove the rivets attaching the skin to the fusel...

Page 10: ...Cam p n 8395 017 61 Referring to DWG R 0550 install 3 three anchor nuts p n NOR9 183 1A to the Support Quick Cam p n 8395 017 using rivets p n NAS1097AD3 3 62 Install the cam mounting plate to the Sup...

Page 11: ...aircraft up to s n 1019 referring to DWG R 0550 install the circuit breaker in the position labelled CAM and connect the cable P152A24 belonging to wiring harness p n 8391 061 Rev A to the CAM circuit...

Page 12: ...ble Assy p n 8393 409 item 9 using the bolt p n AN4 14A the washer p n NAS1149F0432P and the nut p n MS21083N4 Torque the nut to 0 86 0 94 kgm 93 On workbench referring to DWG R 0550 carry out the cut...

Page 13: ...on the Hook Support Welded Assy p n 8393 403 item 2 let the Bowden inner solid wire passing in the pulley groove and install the Bowden cable eye end terminal to the concerning lever of Tow Release p...

Page 14: ...following Part C Part C Restoring of aircraft s airworthiness 1 Check the release mechanism as following a Attach a rope to the tow hook of Tow Release p n NV7 003 247 item 19 b Pull the rope with a...

Page 15: ...NT and check that ENABLED is shown in the ACTIVE column near External Video 13 Pull out PFD breaker 14 Wait few seconds then push in the PFD circuit breaker and set the aircraft Master Switch to ON 15...

Page 16: ...1 8393 408 FRONT CABLE ASSY 1 12 MS21256 1 CLIP 2 13 8395 015 BRACKET 2 14 MS35489 4 GROMMET REF 15 8393 405 CABLE SUPPORT WELDED ASSY 1 16 8395 004 CLAMP 1 17 AN23 10A SCREW 6 18 MS21266 1N PLASTIC G...

Page 17: ...IVET 7 46 AN3 3A BOLT 1 47 NAS1097AD3 3 RIVET 6 48 AN3 6A BOLT 1 49 8395 002 LH STRINGER 1 50 8395 001 RH STRINGER 1 51 8395 003 DOUBLER 1 52 4801 0409 BLIND RIVET AVDEL 2 53 4801 0407 BLIND RIVET AVD...

Page 18: ...015 BRACKET 2 14 MS35489 4 GROMMET REF 15 8393 405 CABLE SUPPORT WELDED ASSY 1 16 8395 004 CLAMP 1 17 AN23 10A SCREW 6 18 MS21266 1N PLASTIC GROMMET 500mm 19 NV7 003 247A TOW RELEASE 1 20 8395 005 SHI...

Page 19: ...HOLDER 1 56 8391 061 REV B CAM SWITCH WIRING HARNESS 1 57 8395 016 BRACKET QUICK CAM 1 58 NV7 003 189A QUICK CAM 1 59 8395 017 SUPPORT QUICK CAM 1 60 MS35206 227 SCREW 7 61 MS21083N06 NUT 4 62 NOR7 21...

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