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Vulcan-Hart VGT, Operator'S Manual

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Vulcan-Hart VGT Operator'S Manual Download Page 13

 

Vulcan Push & Gear Trolley 

13

 

2020-02-05, rev1a 

It

em

 

D

es

cr

ip

ti

on

 

V

P

T

1/

2T

 

V

P

T

1T

 

V

P

T

1.

5T

 

V

P

T

2T

 

V

P

T

3T

 

V

P

T

5T

 

1 

Plain wheel asm 

4 

4 

4 

4 

4 

4 

3 

Wheel pin 

- 

- 

- 

- 

- 

4 

6 

Stay bolt 

1 

2 

2 

2 

2 

2 

7 

Stay pipe 

2 

4 

4 

4 

4 

4 

8 

Plain-side plate 

2 

2 

2 

2 

2 

2 

11 

Adjustable collar 

34 

68 

78 

48 

38 

34 

13 

Hanging plate 

1 

1 

1 

1 

1 

1 

101 

Name plate 

1 

1 

1 

1 

1 

1 

104 

Retaining ring 

4 

4 

4 

4 

4 

4 

105 

Wheel pin nut 

- 

- 

- 

- 

- 

4 

108 

Stay bolt nut 

2 

4 

4 

4 

4 

4 

109 

Spring washer 

2 

4 

4 

4 

4 

4 

 

 

Summary of Contents for VGT

Page 1: ... Gear Trolley WARNING DO NOT INSTALL USE OR REPAIR THIS EQUIPMENT BEFORE READING THIS MANUAL IN ITS ENTIERETY FAILURE TO READ AND FOLLOW THE INSTRUCTIONS DESCRIBED IN THIS MANUAL COULD RESULT IN SERIOUS INJURY DEATH AND OR MATERIAL DAMAGES ...

Page 2: ...ribed in this manual is not designed to lift or move people nor to lift or move loads over people and must therefore not be used for such applications WARNING Do not use this trolley in areas containing flammable vapors liquids gasses or combustible dust or fibers Do not use this trolley in highly corrosive abrasive wet environments or in temperatures below 10 C or above 50 C NOTICE Please visit V...

Page 3: ...ne when lifting a load DO NOT lift if the trolley is not firmly tightened and adjusted on the beam width with the necessary clearance DO NOT lift unbalanced loads or loads that are not centered DO NOT leave the load supported by the trolley unattended DO NOT shock load or side load DO NOT allow the load to swing DO NOT allow a welding electrode to touch the beam trolley DO NOT use the trolley as g...

Page 4: ...priate number of washers to spread apart the side plates 4 Leave a slight clearance of about 1 8 inch between the edge of the beam flange and the wheel flange 5 Make sure the suspension plate is centered and you have equal number of washers on each side of it 6 Put the remaining washers on the outside of the side plates On gear trolleys the equalizer pin must be offset as to not interfere with the...

Page 5: ...h model Gear model Stay bolt tightening torque Nm ft lb VPT1 2T VGT1 2T 138 102 VPT1T VGT1T 138 102 VPT1 5T VGT1 5T 138 102 VPT2T VGT2T 239 176 VPT3T VGT3T 239 176 VPT5T VGT5T 475 350 WARNING DO NOT use the trolley unless the load plate is centered ...

Page 6: ...ls and the chain wheel on the outside of the curve Refer to the table below for the minimum radii of curvature compatible with each model as measured on the inside of the curved beam Push model Gear model Minimum radius of curvature in VPT1 2T VGT1 2T 32 VPT1T VGT1T 40 VPT1 5T VGT1 5T 44 VPT2T VGT2T 48 VPT3T VGT3T 60 VPT5T VGT5T 60 ...

Page 7: ...g devices used including the trolley are properly fastened and of suitable working load limit 6 While performing the lift do not let people to stay in or cross the fall zone under the trolley 7 While performing the lift do not allow the load to swing or to move briskly 8 If using a push trolley push the load from behind to move it 9 If using a gear trolley steadily pull down on the hand chain to m...

Page 8: ... weld splatter 5 Check for excessive wear on load bearing parts like but not limited to the wheels the suspension pin the thread etc 6 Make sure the nameplate and the warning labels are present and legible ATTENTION A qualified person must inspect regularly and in depth the trolley and its components to ensure the equipment is safe for use These inspections may vary in frequency and detail accordi...

Page 9: ...ed or modified equipment Functional Beginning of each shift Frequent Normal service monthly Heavy service weekly to monthly Severe service daily to weekly Periodic Normal service yearly Heavy service semi annually Severe service quarterly ATTENTION Keep the moving components clean and well lubricated to protect against premature wear ...

Page 10: ...Vulcan Push Gear Trolley 10 2020 02 05 rev1a ...

Page 11: ... 91 10 0 40 VPT1 5T VGT1 5T 3300 29 40 10 2 1 57 4 2 3 8 1 1 3 00 5 50 1 17 11 0 44 VPT2T VGT2T 4400 45 58 12 2 1 77 5 0 4 2 1 3 3 38 6 50 1 16 11 5 48 VPT3T VGT3T 6600 64 78 14 3 2 20 5 1 4 2 1 4 3 94 6 50 1 20 12 0 60 VPT5T VGT5T 11000 111 124 15 0 2 56 5 9 5 5 3 0 4 50 7 25 1 38 13 8 60 1 Push trolley weight Gear trolley weight with standard chain length 2 Standard length for gear trolleys Cust...

Page 12: ...Vulcan Push Gear Trolley 12 2020 02 05 rev1a VPT1 2T VPT1T VPT1 5T VPT2T VPT3T VPT5T ...

Page 13: ...l asm 4 4 4 4 4 4 3 Wheel pin 4 6 Stay bolt 1 2 2 2 2 2 7 Stay pipe 2 4 4 4 4 4 8 Plain side plate 2 2 2 2 2 2 11 Adjustable collar 34 68 78 48 38 34 13 Hanging plate 1 1 1 1 1 1 101 Name plate 1 1 1 1 1 1 104 Retaining ring 4 4 4 4 4 4 105 Wheel pin nut 4 108 Stay bolt nut 2 4 4 4 4 4 109 Spring washer 2 4 4 4 4 4 ...

Page 14: ...Vulcan Push Gear Trolley 14 2020 02 05 rev1a VGT1 2T VGT1T VGT1 5T VGT2T VGT3T VGT5T ...

Page 15: ...1 1 1 1 1 1 11 Adjustable collar 34 68 78 48 38 34 13 Hanging plate 1 1 1 1 1 1 19 Pinion shaft 1 1 1 1 1 1 22 Pinion shaft metal 1 1 1 1 1 23 Hand wheel 1 1 1 1 1 1 24 Hand chain guide 1 1 1 1 1 43 Hand chain 1 1 1 1 1 1 101 Name plate 1 1 1 1 1 1 104 Retaining ring 4 4 4 4 4 4 105 Wheel pin nut 4 108 Stay bolt nut 2 4 4 4 4 4 109 Spring washer 2 4 4 4 4 4 110 Pinion shaft bolt 2 2 2 2 2 112 Spri...

Page 16: ......

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