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MAINTENANCE

WARNING:

  THE KETTLE AND ITS PARTS ARE HOT.  USE CARE WHEN OPERATING, CLEANING

AND SERVICING THE KETTLE.

WARNING:

  DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE

DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT.

PERIODIC MAINTENANCE

1. Pressure Relief Valve

This protection device should be opened at least once a day to avoid lime build-up.  Replace if
leakage occurs or it opens below rated p.s.i.

2. Low Water Cut-Off

This device should be removed and inspected for lime build-up at least once a year.  The float must
move freely in its cage.  Clean if necessary.  Replace if lime or sludge cannot be removed to allow
the float to move freely.

3. Sight Glass Assembly

This unit indicates the distilled water level inside the jacket and should be checked at least once
a day.  The correct distilled water level is a point one-half the height of the glass.  Extreme murkiness
indicates the kettle jacket should be cleaned.

4. Draw-Off Valve

The faces of this valve should be lubricated with Petro-Gel daily to prevent sticking.

5. Vent

Annually, when cool, check the air vent and clear any obstructions.

6. Kettle Jacket Fluid

Draining the water from the jacket (or flushing the jacket) is not required or desirable at frequent
intervals and should be done only when there is evidence of scale or sludge inside the jacket.

To drain the jacket, remove the drain plug on the exterior bottom plate of the kettle.

The jackets are constructed of type 304 stainless steel, but they can pit and corrode under adverse
conditions.  Prompt, careful cleaning will help prevent this.  To clean and flush the jacket, remove
the low water cutoff switch and insert a water hose through this opening.  When the jacket is refilled,
always use chemically pure water, along with two ounces of a boiler feed water treatment
compound.  A 6-ounce bottle of treatment compound is available from Vulcan-Hart.

Summary of Contents for EL40

Page 1: ...ES30 ML 52643 EL40 ML 52644 ES60 ML 52645 EL80 ML 52646 ET100 ML 52647 ET125 ML 52648 ET150 ML 52649 VULCAN HART COMPANY P O BOX 696 LOUISVILLE KY 40201 0696 TEL 502 778 2791 FORM 30965 8 97 Formerly...

Page 2: ...8 Periodic Maintenance 8 Pressure Relief Valve 8 Low Water Cut Off 8 Sight Glass Assembly 8 Draw Off Valve 8 Vent 8 Kettle Jacket Fluid 8 SERVICE 9 General Notes 9 Servicing Procedures 9 Thermostat 9...

Page 3: ...the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the shipment Immediately after unpacking check for possible shipping damage If the kettle is fo...

Page 4: ...conduit The box is a sealed box and the conduit connection should be made with fittings of the water resistant type Be sure the supply wiring and the circuit protection are adequate for the K W load...

Page 5: ...are for cooking the lower ones for holding At the higher dial settings the steam pressure in the jacket will drop to 2 to 21 2 psi after the thermostat cuts the power off and before it cuts it on Low...

Page 6: ...lve is in a fully open position This food draw off valve system requires a right or left turn to close off food flow To allow for evenly mixed food products to flow into a food service pan or stock po...

Page 7: ...cleaning and lubricating make sure the body and plug numbers match before reinserting the tapered plug 7 Examine the valve plug and valve body for nicks and deep scratches Do not attempt to push or fo...

Page 8: ...oint one half the height of the glass Extreme murkiness indicates the kettle jacket should be cleaned 4 Draw Off Valve The faces of this valve should be lubricated with Petro Gel daily to prevent stic...

Page 9: ...single pole switches SERVICING PROCEDURES WARNING DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH TO INDICATE THAT YOU ARE WORKING ON THE CIRCUIT Thermostat To recalibrate...

Page 10: ...nuts which anchor the mounting bracket for the unit The cut out and cut in pressure setting of the switch is shown on the dial and is adjustable with slotted square shanks at the top of the case Adjus...

Page 11: ...nd the light and between the metal ring and the inner surface of the control box wall Replace Pressure Gauge Disconnect the copper tubing from the back of the gauge remove two nuts holding the U strap...

Page 12: ...ief valve 3 4 15 Lb 1 FP 84 16 3 4 x 1 2 reducing bushing 20 833239 Air vent 3 4 1 21 833238 Vacuum breaking check valve 1 2 1 22 FP 83 92 Cross 3 4 1 23 FP 54 27 3 4 close nipple 1 24 FP 54 08 1 2 cl...

Page 13: ...Ph 208 240 60 3 836805 Contactor 50A Use on 18 36 KW 240 60 3 and 2 24KW 208 60 1 836806 Contactor 60A Use on 18 36KW 208 60 3 and 2 43 2KW 208 240 60 3 881654 Contactor 40A 3P Use on 18 24KW 480 60 3...

Page 14: ...14 WIRING DIAGRAM...

Page 15: ...15 WIRING DIAGRAM...

Page 16: ...16 WIRING DIAGRAM...

Page 17: ...17 WIRING DIAGRAM...

Page 18: ...32 311 16 13 305 8 323 4 61 8 14 321 2 35 103 4 451 2 61 131 2 63 8 113 4 81 4 181 2 EL40 40 33 24 36 29 141 2 36 311 16 13 305 8 323 4 61 8 14 321 2 35 103 4 451 2 651 4 131 2 63 8 113 4 81 4 181 2...

Page 19: ...19 NOTES...

Page 20: ...20 NOTES FORM 30965 8 97 Formerly 990202 PRINTED IN U S A...

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