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INSTALLATION, OPERATION AND MAINTENANCE
VSI AWWA C508 RUBBER FLAPPER CHECK VALVE

© 2014 VSI Waterworks LLC

VRSG-3

02-16

7

Sec. 6.5 Maintenance - Spring Return

The spring adjusting mechanism where all components are made of stainless steel and a Rubber Flapper 

encapsulates a reinforcing plate. The Rubber Flapper Swing Check Valve requires no maintenance. 

Sec. 6.6 Record Keeping

To carry out a meaningful inspection and maintenance program, it is essential that the location, make, type, 

size, and date of installation of each valve be recorded. Depending on the type of record-keeping system used, 

other information may be entered in the permanent record. When a Rubber Flapper Swing Check Valve is 

inspected, an entry should be made in the permanent record indicating the date of inspection and condition of 

the valve. If repair work is necessary, it should be indicated, and on completion of the work, the nature of the 

repairs and date completed should be recorded.

SECTION 7: REPAIRS

Leakage, broken parts, hard operation, and other major defects should be corrected by a repair crew as soon 

as possible after the defect has been reported. If repairs are to be performed in the field, the repair crews 

should take a full complement of spare parts to the jobsite. Provisions should be made to isolate the defective 

valve from water pressure and relieve internal trapped pressure prior to performing any corrective mainte-

nance. Disassembly of the valve should be performed in accordance with the procedure supplied by the manu-

facturer. After repair of the valve, the operating mechanism should be cycled through one complete operating 

cycle. With full line pressure applied to the valve in the open position, an inspection should be made to detect 

leakage in the areas around the cover, seals, and body-end connections. A record should be made to indicate 

that the valve has been repaired and is in working condition. Any markings indicating that the valve is inoper-

able should be removed. In addition, the appropriate municipal departments should be informed of the satis-
factory repair of the valve.

Summary of Contents for AWWA C508 Series

Page 1: ...VSI Waterworks 2 48 AWWA C508 RUBBER FLAPPER CHECK VALVE Publication VRSG 3 FEB 2016 INSTALLATION OPERATION AND MAINTENANCE MANUAL VSI AWWA C508 RUBBER FLAPPER CHECK VALVE...

Page 2: ...PER CHECK VALVE VRSG 3 02 16 2014 VSI Waterworks LLC 2 TABLE OF CONTENTS INSTRUCTIONS 3 SAFETY MESSAGES 3 GENERAL 4 UNLOADING 4 INSPECTION PRIOR TO INSTALLATION 4 STORAGE 4 INSTALLATION 4 INSPECTION A...

Page 3: ...stantly alert to potential emissions of pipeline material and take appropriate safety precautions Always wear suitable protection when dealing with hazardous pipeline material also handle valves that...

Page 4: ...recommendations is likely to result in damage to the valve SECTION 3 INSPECTION PRIOR TO INSTALLATION Rubber Flapper Swing Check Valves should be inspected at the time of receipt for damage in shipme...

Page 5: ...hydrostatically test newly installed piping sections including Valves at some pressure above the system design pressure The test pressure should not exceed the rated working pressure of the Valve Afte...

Page 6: ...e at all joints connections and areas of seals If leakage is observed all defective O rings seals gaskets or end connection sealing members should be replaced If the leakage cannot be corrected immedi...

Page 7: ...ld be recorded SECTION 7 REPAIRS Leakage broken parts hard operation and other major defects should be corrected by a repair crew as soon as possible after the defect has been reported If repairs are...

Page 8: ...n out debris Leakage between the body and cover of the valve Bolts and nuts may be loose or tightened irregularly Loosen then retighten bolts and nuts evenly Cover Gasket may be damaged Follow instruc...

Page 9: ...isassembly and Reassembly 1 Shut off line flow fully 2 Screw backflush attachment fully inward by rotating in a clockwise direction to equalize pressure across valve 3 Loosen and remove the entire bac...

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