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i2 MICRO iCON USER MANUAL

VPC

07/23/21

 

 For more information visit vpc.com

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19

Forceful engagement when attempting to mate the receiver 

and the ITA will result in serious damage to multiple parts of 

the system (modules, receiver, ITA and contacts)

ITA frame is not lined up when engaging with the receiver.

 

This may indicate that the ITA was dropped and is out of alignment or that a module is not mating with its intended module. 

•  Remove and inspect the ITA for alignment. 

•  Check for foreign objects/tools.

•  Inspect the matching of modules - signal ITA module mating with signal receiver module, etc.

•  The keying pin locations mate.

•  Make sure engagement knob is installed incorrectly.

TROUBLESHOOTING

Summary of Contents for i2 MICRO iCON

Page 1: ...E COVER INSTALLATION 12 ITA PROTECTIVE COVER INSTALLATION 13 KEYING PIN KIT RECEIVER ITA ASSEMBLY 14 PCB ASSEMBLY W TWO HEADERS 15 PCB LAYOUT W HEADER 16 STANDARD PCB LAYOUT 17 HYBRID PCB LAYOUT W HEA...

Page 2: ...e i2 Micro iCon ITA and receiver from being engaged upside down The front of the receiver can be identified as the side with the latching feature NOTE The i2 Micro iCon is the only product in VPC s iS...

Page 3: ...the ITA are easily distinguished as shown in Figure B The front has a protruding guide plate with locking tabs and the rear has the knob The front side mates with the i2 Micro iCon receiver The front...

Page 4: ...NOTE The ITA is polarized and will not align if it is upside down NOTE The ITA can be left in this position without engaging the system 3 Rotate the engagement knob clockwise to engage Figure B NOTE...

Page 5: ...imension will be 3 69 93 73 and a 09 2 29 radius needs to be added to the corners Figure A Recommended panel cutout Figure B If metric hardware is preferred the supplied 2 56 hardware can be replaced...

Page 6: ...a flat head screwdriver remove the engagement knob screw and engagement knob Figure A 4 Using a Phillips head screwdriver loosen the four screws captive that secure the cover to the ITA module Figure...

Page 7: ...Figure A 2 Place the cable bundle in the u shaped cable clamp portion of the cover and position the cover against the wiring side of the ITA module Figure B 3 With the cover against the wiring side o...

Page 8: ...D 5 Secure the cover to the i2 Micro iCon ITA module by tightening the four Phillips head screws Figure D in a criss cross pattern using a Phillips head screwdriver Torque to 2 in lbs 0 23 Nm 6 Instal...

Page 9: ...oval Installation of the strain relief bar FORMULA TO CALCULATE THE MAXIMUM NUMBER OF WIRES IN A CABLE BUNDLE B 1 2 N1 d1 2 N2 d2 2 Nn dn 2 WIRE TYPE in WIRES BUNDLE in 26AWG 16878 4 0 043 221 0 77 24...

Page 10: ...ract the signal contact per the QuadraPaddle User Manual Reference contact part 610 138 200 for receiver part 310 130 101 or contact part 610 138 216 for receiver part 310 130 102 For Hybrid Receivers...

Page 11: ...wiring side of the i2 Micro iCon receiver with the 2 56 screws and nuts provided Figure A Place the nuts in the keying positions from the front side of the receiver NOTE If using the keying features...

Page 12: ...receiver you may discard the mounting screw that is supplied with the cover 2 Use the eyelet coupling on the cover s chain lanyard to attach the cover to the receiver Place the 2 56 bottom right mount...

Page 13: ...screw that is supplied with the cover 2 Use the eyelet coupling on the cover s chain lanyard to attach the cover to the ITA Place one of the 4 40 x 1 5 screws through the eyelet and insert into the I...

Page 14: ...crews included with the strain relief plate 3 Remove the i2 Micro iCon ITA cover see page 5 of this user manual 4 Using a Phillips head screwdriver secure a keying pin in the ITA with the 2 56 screws...

Page 15: ...he insertion force may be high enough to damage or break the board Reference VPC part 910 121 199 if a tool is needed 2 Using the Phillips head screwdriver secure the headers and mounting bracket Part...

Page 16: ...148 3 76 1 669 42 39 1 735 44 07 1 845 46 86 148 3 76 217 5 51 R 050 TYP 1 300 13 EQ SPCS 100 2 54 33 02 500 5 EQ SPCS 100 2 54 12 70 700 17 78 062 002 PAD BOTH SIDES 553 002 14 05 0 05 528 13 41 HEAD...

Page 17: ...Part 310 130 101 loaded with twin female contacts Part 610 138 200 Twin male headers are used to connect the female contacts to the PCB plated through holes Figure D A PCB can be mounted directly to t...

Page 18: ...7 062 OR 2 29 090 XX 25 01 XXX 13 005 CONNECTOR MOUNTS THIS SIDE TOLERANCES ARE UNLESS OTHERWISE SPECIFIED RECOMMENDEDPCB LAYOUT PIN A1 1 PIN F1 1 09 0 97 043 038 PLATED THROUGH HOLE TYP 60 PLCS HASL...

Page 19: ...r Contact Part 610 138 117 The size of these holes may be different if a header from a different manufacturer is used Connector mounts this side Figure C PCB layout for i2 hybrid receiver Part 310 130...

Page 20: ...contacts ITA frame is not lined up when engaging with the receiver This may indicate that the ITA was dropped and is out of alignment or that a module is not mating with its intended module Remove and...

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