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Volvo L45H 2016, Operator'S Manual, Page: 212 / 318

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Fire prevention

Fire prevention

WARNING

WARNING

Risk of fire.
Operating in environments with flammable or other
explosive particulates in the air could increase the
risk of fire.
Use

Use special

special equipment

equipment and

and proper

proper ventilation

ventilation when

when

operating in hazardous environments.

operating in hazardous environments.

There is always a risk of fire. Find out which type
fire extinguisher that is used at your place of work
and how it is used. A fire extinguisher is optional
equipment and is available from your dealer. If the
machine is equipped with a fire extinguisher, it
should be located on the back part of the front
fender.

If the machine is equipped with a portable fire
extinguisher it should be of the type ABE (ABC in
North America). The designation ABE means that it
can be used to put out fires in both solid organic
materials and fluids, and that the fire extinguishing
agent does not conduct electricity. Efficiency class
I means that the fire extinguisher must operate
effectively for at least 8 seconds, efficiency class II
at least 11 seconds, efficiency class III at least 15
seconds.

In general, a portable fire extinguisher ABE I
corresponds to an effective content of 4 kg (8.8 lbs)
(EN-class 13A89BC), standard EN 3-1995 part 1,
2, 4, and 5.

Fire prevention

Fire prevention

Smoking or open flames are forbidden near a
machine when filling with fuel or when the fuel
system has been opened and has contact with
the surrounding air.
Diesel fuel is flammable and must not be used for
cleaning. Instead use car care products intended
for cleaning or degreasing. Also keep in mind that
certain solvents may cause skin rash, damage
the paint finish, and constitute a fire hazard.
Keep the place clean where service work is to be
done. Oil and water can make floors and steps
slippery. This may also be dangerous in
connection with using electrical equipment or

210

210

Safety when servicing

Safety when servicing

Fire prevention

Fire prevention

www.

duma

-rent.com

Summary of Contents for L45H 2016

Page 1: ...L45H L50H VOLVO CONSTRUCTION EQUIPMENT L45H L50H Ref No 20044395_A 2016 01 Volvo Eskilstuna operator s manual English English www duma rent com ...

Page 2: ...ifornia to cause cancer birth defects and other reproductive harm California Proposition 65 Warning Battery posts terminals and other related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and other reproductive harm Wash hands after handling www duma rent com ...

Page 3: ...onscious person and a well maintained machine make up a reliable powerful and profitable combination Therefore Therefore read read the the safety safety instructions instructions and follow them and follow them We constantly strive to develop and improve the efficiency of our products by making changes to their design We reserve the right to make design modifications to the products even after the...

Page 4: ...WARNING The safety symbol combined with this signal word indicates a hazardous situation which if not avoided could result in death death or serious injury or serious injury CAUTION CAUTION The safety symbol combined with this signal word indicates a hazardous situation which if not avoided could result in moderate or minor injury moderate or minor injury NOTICE NOTICE Indicates a Indicates a pote...

Page 5: ... Germany GmbH Max Plank Straße 1 54329 Konz Germany Model Type Product identification number Year of manufacture Model specific information Model specific information The information in the manual applies to all machine models unless otherwise stated Contact information Contact information Please send any comments about the Operator s Manual to om volvo com Foreword Foreword Identification numbers...

Page 6: ...www duma rent com ...

Page 7: ...nt panel overhead 64 Instrument panel rear 65 Other controls 66 Other controls 66 Controls 66 Operator comfort 83 Climate control system 88 Operating instructions Operating instructions 102 102 Safety rules when operating 107 Measures before operating 117 Starting engine 118 Hydraulic system warming up 121 Gear shifting 123 Differential locks 128 Steering 129 Braking 133 Exhaust aftertreatment sys...

Page 8: ...en servicing 204 204 Service position 205 Before service read 206 Preparations before service 209 Fire prevention 210 Handling hazardous materials 213 Handling line tubes and hoses 218 Maintenance Maintenance 219 219 Lubrication and service chart 222 Maintenance service every 10 hours 229 Maintenance service every 50 hours 235 Maintenance service every 125 hours 239 Maintenance service every 250 h...

Page 9: ...ies and change intervals 281 Engine 283 Electrical system 284 Transmission 290 Brake 291 Steering 292 Wheels 293 Cab 294 Hydraulic system 296 Machine weights 297 Dimensions 298 Service history 307 Alphabetical index Alphabetical index 311 311 Table of contents Table of contents 7 www duma rent com ...

Page 10: ...www duma rent com ...

Page 11: ...estos special safety regulations must be followed and the machine must be equipped for such use and handling Contact the manufacturer dealer for more information The machine is designed for a max total weight incl equipment and attachments see page 297 The max weight applies when the machine is equipped for certain applications approved by Volvo If the maximum weight is exceeded safety is compromi...

Page 12: ...nes with engines for the USA market may not be sold or used within the EU and machines with engines for the EU market may not be sold or used within the USA unless the engine is replaced by an engine valid for the applicable market Which market the engine is designed for is shown on the exhaust decal see page 24 In order to reduce nitrogen oxides particles hydrocarbons and carbon monoxide the engi...

Page 13: ... com outside of office hours www volvoce com outside of office hours For For distribution of distribution of AdBlue DEF AdBlue DEF all all other other markets markets contact your local Volvo dealer for more contact your local Volvo dealer for more information information See page See page 251 251 for information about topping up for information about topping up AdBlue DEF AdBlue DEF Presentation ...

Page 14: ...tlet of the end pipe Due to the increased temperature the regeneration process is not automatic but it is started manually The operator receives an indication via the machine s information display unit when the filter needs a regeneration Electrical system Electrical system The system voltage of electrical systems is 24 Volts The two 12 Volt batteries connected in series are located in the engine ...

Page 15: ...ers The secondary steering pump is standard on certain markets and is recommended for machines that are going to be operated on public roads Comfort Drive Control CDC is also available as optional equipment Cab Cab The cab has air conditioning and a heating and ventilation system with defrosting for all windows Emergency exit Emergency exit The cab has one emergency exit The rear window to be smas...

Page 16: ...for the work hydraulic The auxiliary pump feeds the brake system and the fan drive The combined suction and return flow filter serves the hydrostatic transmission pump Thermostatically controlled oil flow to the integrated oil cooler Equipment Equipment The machine can be provided with different types of optional equipment depending on the requirements of different markets Examples are Comfort Dri...

Page 17: ...heft device Optional equipment Optional equipment Installed theft protection makes it more difficult to steal the machine Volvo CE can supply theft protection as optional equipment If your machine is not equipped with such an option look into the possibility of having one installed by your dealer Logged machine data Logged machine data The machine is equipped with software systems that register an...

Page 18: ...ng area of the machine by using virtual fences This helps to eliminate unauthorized machine use and theft For further information contact a Volvo Construction Equipment dealer The CareTrack system transmits data in the same way a mobile phone does with a maximum output rate of 10 W The transmitter is always on and the operator cannot switch it off Local precautions and restrictions applicable to m...

Page 19: ...8 7 12 11 12 1 Tilt linkage 7 Bucket 2 Tilt cylinder 8 Lifting arms 3 Lift cylinder 9 Filling points for fuel and AdBlue DEF 4 Front lights with direction indicators 10 Cab filter cover 5 Steps lower step with flexible suspension 11 Rear lights with direction indicators and back up lights 6 Engine hood 12 Working lights front and rear Presentation Presentation Machine view 17 Machine view 17 www d...

Page 20: ...t should always accompany the machine when it is should always accompany the machine when it is sold sold If the machine is used for other purposes or with other attachments than described in this manual safety must be ensured all times and in each separate case A modification may in certain cases require new CE marking and issuing of a new EU declaration of conformity The person performing the mo...

Page 21: ...an example of a general translated copy of the declaration of conformity for machine and a general translated copy of the declaration of conformity for attachments in the category interchangeable equipment interchangeable equipment attachments that can be changed by operator NOTE NOTE Declaration of Declaration of conformity conformity only only applies applies within within the European Union the...

Page 22: ... 474 1 2006 A1 2009 Earthmoving machines Safety general requirements EN 474 3 2006 A1 2009 Earthmoving machines Requirements for Loaders This declaration only covers the machine in the condition in which it was introduced on the market and does not include components that have been retrofitted or work after this which has been done by the end user Authorized issuer s signature and person authorize...

Page 23: ...Presentation Presentation CE marking EMC directive 21 CE marking EMC directive 21 www duma rent com ...

Page 24: ...eral requirements EN 474 3 2006 A1 2009 Earthmoving machines Requirements for loaders This declaration only covers the machine in the condition in which it was introduced on the market and does not include components that have been retrofitted or work after this which has been done by the end user Authorized issuer s signature and person authorized to compile the technical file which has been esta...

Page 25: ...g aerial antenna The following guidelines should be followed when installing The aerial placement must be chosen to give good adaptation to the surroundings The aerial cable must be of the coaxial type Make sure that the cable is undamaged that the screen is not split up at the ends but thoroughly encased in the connector and has good galvanic contact with the same The surface between the mounting...

Page 26: ... 5 Cab Cab The plate is located behind the filter cover on the right hand side It shows the manufacturer s name and address product number machine model designation max machine weight cab serial number and ROPS FOPS certificate number 6 6 Engine and Exhaust decal Engine and Exhaust decal The engine s type designation and component number 6a 6a The decal is located on the crankcase of the engine 6b...

Page 27: ...data for trailer brake if applicable 8 8 Rear axle Rear axle The manufacturer s name and address with product and serial numbers 4 4 Primary marking Primary marking Machine PIN stamped in on the right hand side of the front frame 9 9 Transmission Transmission The manufacturer s name and address with product and serial numbers Presentation Presentation Product plates 25 Product plates 25 www duma r...

Page 28: ...ree from dirt so that they can be read and understood If they have been lost or no longer are legible they must be replaced immediately The part number order number is shown on each decal plate and in the Parts Catalogue NOTE NOTE On the machine the text WARNING only appears on the warning decals for North America 10 5 7 23 19 C C 2 10 3 2 32 30 31 10 18 22 15 26 26 B 3 21 21 B 9 2x 28 11a b V1159...

Page 29: ...SA 13935003 2 WARNING Safety alert symbol Danger area in the immediate vicinity of the machine 3 WARNING Risk of crushing in frame joint area Stay a safe distance from the machine Spare part number in USA 13935000 V1111790 11026729 Presentation Presentation Information and warning decals 27 Information and warning decals 27 www duma rent com ...

Page 30: ...wn 11a Control functions on a single lever with Aux lever 11b Control functions on a single lever with integrated auxiliary hydraulic functions 12 Emergency exit 13 WARNING Hot coolant 14 Only use Volvo coolant VCS V1160067 V1160068 15 WARNING Pressurized system 16 Fuses and relays in cab 17 Fuses and relays in engine compartment 28 28 Presentation Presentation Information and warning decals Infor...

Page 31: ...mber in USA 15048257 15624238 V1160070 21 WARNING Do not walk under raised lift arms Stay a safe distance from the machine Spare part number in USA 15624249 22 Lubrication and service chart 23 Sound power level outside the machine V1083224 2813456 4392040 24 Refrigerant R134a optional with AC 25 20 km h only Germany 26 20 km h only Germany Presentation Presentation Information and warning decals 2...

Page 32: ...k that the attachment is locked Spare part number in USA 13935000 29 Power lines min clearance 30 Fuel decal only EU Max 10 ppm SULPHUR 31 Fuel decal only US Max 15 ppm SULPHUR 32 AdBlue DEF filling See page 251 30 30 Presentation Presentation Information and warning decals Information and warning decals www duma rent com ...

Page 33: ...s including death Carefully read through the Operator s Manual and Carefully read through the Operator s Manual and learn the warning signs symbols and operating learn the warning signs symbols and operating instructions before attempting to operate the instructions before attempting to operate the machine machine Keep the manual in the cab so that it is always at hand V1158712 1 4 2 3 Instrument ...

Page 34: ...pad 2 Cab post panel switches and ignition switch 3 Ceiling panel e g for optional radio 4 Rear cab wall with power socket 24V electrical distribution box with fuses and relays socket for service tool 32 32 Instrument panels Instrument panels www duma rent com ...

Page 35: ...t be pressed for safety reasons when the attachment lock is to be unlocked Rocker switch Switch upper part pressed in ready for unlocking A question will be shown on the display unit asking if a check that the attachment is locked has been performed Make sure that the attachment is locked safely and that the locking pins protrude to the outside If so acknowledge by pressing the ESC key on the keyp...

Page 36: ...sh together with the light in the switch and together with the control light for direction indicators The hazard flashers can be used even if the ignition is in the Off position Switch lower part pressed in Off 4 Extra work light rear optional equipment 4 Extra work light rear optional equipment Two position switch Switch upper part pressed in On extra work light rear is on when reverse gear is se...

Page 37: ...atus and make settings When the start key is turned to position 1 a test program runs to verify the system all control lights turn on for two seconds the pointers in the gauges move to indicate the correct value for fuel level and temperature If the machine is equipped with theft protection optional equipment the display unit will show a request for the code to be entered see page 58 After the cor...

Page 38: ...elt not fastened red 7 Information symbol blue 20 AdBlue DEF warning amber 8 Direction indicator right green 21 Regeneration needed amber 9 Tachometer 22 High exhaust temperature during regeneration amber 10 Transmission oil temperature 23 Engaged differential lock green 11 Fuel level low amber 24 Activated Boom Suspension System green 12 Fuel level 25 Activated Comfort Drive Control green 13 High...

Page 39: ...ge 41 4 Direction indicator left green 4 Direction indicator left green The light flashes when the lever is moved forwards see page 66 Irregular flashing indicates a defective bulb which should be replaced V1137747 5 Central warning red 5 Central warning red The light flashes in case of abnormal operating values or malfunctions Alarm text is shown on the display unit The buzzer will continue to so...

Page 40: ...ed at the same time Stop the machine and check for the cause The buzzer sounds and an alarm text is shown on the display unit if a directional gear is selected 11 12 Fuel level 11 12 Fuel level When the gauge indicates empty the light to the left of the gauge turns on and a message is shown on the display The machine should be refuelled as soon as possible to prevent air from entering the system I...

Page 41: ...asten your seatbelt comes on The buzzer sounds if the machine is being driven without the seatbelt fastened V1135402 20 AdBlue DEF warning amber 20 AdBlue DEF warning amber The indicator light is on with a fixed light at low level poor quality or incorrect metering of AdBlue DEF The light starts to flash at a higher warning level V1083505 21 Regeneration needed amber 21 Regeneration needed amber T...

Page 42: ...tor s seat When the speed exceeds 20 km h 12 4 mph the light starts to flash NOTE NOTE The standard gear selector should be in neutral position Other instructions see page 129 26 Coolant temperature 26 Coolant temperature The warning light is activated if the gauge s needle enters the red field As a protective action the engine speed is limited at the same time Run the engine at low idle for a few...

Page 43: ... of operating displays operating display 1 operating display 2 and operating display 3 When the machine is started the operating display that was active when the electronics were shut down the last time is always shown When the machine is started for the first time operating display 1 is always shown To alternate between operating displays use the arrow keys Operating display 1 Operating display 1...

Page 44: ...tch to operating display 1 or the arrow down key to switch to operating display 3 If any information is missing or fails to appear will be shown Explanation of Explanation of previous previous figure figure operating operating display 2 display 2 Throttle application acceleration Segmen t l1 l2 F1 F2 G1 G2 G3 G5 H1 P Colour Dark blue Light blue Green Yellow Orang e Operatin g Interval Low idle Hig...

Page 45: ...nt lock Attachment lock There are two positions for the attachment lock Red bucket attachment lock is open Neutral bucket attachment lock is closed Speed dependent Boom Suspension System Speed dependent Boom Suspension System BSS BSS White symbol speed dependent Boom Suspension System is activated Green symbol speed dependent Boom Suspension System is engaged Differential lock Differential lock Ye...

Page 46: ...ard for display unit Keyboard for display unit Using the keypad the operator can access information about the machine s status and make settings Changing display screen is only possible if the speed is below 20 km h 12 4 mph V1134987 32 l h 15 F l o C V1158709 12 58 OK 44 44 Instrument panels Instrument panels Display unit Display unit www duma rent com ...

Page 47: ...1134989 Cycle information Cycle information 0 0 The SELECT key is also used to obtain more information when an information message or check message is shown on the display unit The digit farthest down to the right on each key corresponds to the digit that should be entered when performing different settings e g the date On machines equipped with anti theft device the digits are used to enter the c...

Page 48: ...lant temperature V1155467 XX C F XX C F Oil pressure Oil pressure Shows the engine oil pressure V1155597 XX bar psi XX bar psi Air filter Air filter Shows the engine air filter status NOTE NOTE A text message will be shown if the air filter is clogged V1155637 Normal Normal Engine rpm Engine rpm Shows the current engine speed V1155642 XXX rpm XXX rpm Working idle speed Working idle speed Shows the...

Page 49: ...ear or throttle is affected the engine goes to base idle speed after 5 6 seconds Off Off 900 1500 900 1500 Automatic Engine Automatic Engine shutdown shutdown Shows the current setting Press SELECT to enter a submenu where a new setting can be made V1155750 Off Off Off Off Scroll with the arrow keys and press SELECT If the function is activated on automatic engine shutdown takes place after a pred...

Page 50: ... Rev cooling fan Rev cooling fan Shows the current setting Off or the duration of the interval in minutes Press SELECT to enter a submenu where a new setting can be made V1155865 Off Off Off Off Scroll with the arrow keys and press SELECT For manual reversing choose Reversing and the cooling fan will start to reverse It will the stop automatically Reversing Reversing TRANSMISSION TRANSMISSION Oil ...

Page 51: ...tting Press SELECT to enter a submenu with more information Resid time Resid time Shows the number of operating hours remaining to the next service XX h XX h Interval Interval Shows the interval of the next service XXX h XXX h Central lubrication Central lubrication Press SELECT to enter a submenu where the current setting is shown Light Light Shows the current setting Press SELECT to enter a subm...

Page 52: ...T to enter the following submenus Set time Set date Time format and Date format Then press SELECT to set up these Language Language Press SELECT to change language Units Units Press SELECT to change to other units Display intensity Display intensity Press SELECT to adjust the display intensity Keypad light Keypad light Press SELECT to adjust the keypad light OPERATIONAL DATA OPERATIONAL DATA Opera...

Page 53: ...emains or until the specified alarm has been shown a certain number of times Information Information The information symbol is shown The buzzer sounds two times Alarm text is shown for seven seconds and then changes to operating display Repair or contact a workshop authorized by Volvo for information Engine Engine Information Information Information Information Abort with ESC Abort with ESC Automa...

Page 54: ...on is performed by pressing ESC Repair or contact a workshop authorized by Volvo for information Engine Engine Check Check Check Check Engine failure Engine failure Preheating failure Preheating failure Cooling fan system failure Cooling fan system failure Cooling fan reversal failure Cooling fan reversal failure Fuel level sensor Fuel level sensor Fuel level low Fuel level low Hand throttle failu...

Page 55: ...AdBlue quality Wrong DEF quality quality Derate soon Derate soon Replace AdBlue Replace DEF Replace AdBlue Replace DEF Wrong AdBlue quality Wrong DEF Wrong AdBlue quality Wrong DEF quality quality Derate active Derate active Replace AdBlue Replace DEF Replace AdBlue Replace DEF Wrong AdBlue quality Wrong DEF Wrong AdBlue quality Wrong DEF quality quality Full derate active Full derate active Park ...

Page 56: ...l Battery not charging Battery not charging Transmission Transmission Check Check Check Check Gear sel CDC failure Gear sel CDC failure Check at next stop Check at next stop Gear sel F N R failure Gear sel F N R failure Check at next stop Check at next stop Gear sel failure Gear sel failure Check at next stop Check at next stop Gear sel F R failure Gear sel F R failure Check at next stop Check at ...

Page 57: ...l lubrication failure Central lubrication failure Wiper failure Wiper failure Rear wiper failure Rear wiper failure Accelerator pedal sensor Accelerator pedal sensor Ambient temperature sensor Ambient temperature sensor Next service interval Next service interval Unidentified failure Unidentified failure Reduced engine brake effort Reduced engine brake effort Missing Pict Missing Pict Reversing Al...

Page 58: ...op authorized by Volvo When a warning is shown the engine should be turned off and the start key turned to position 1 in order to show the subsequent alarm text Engine Engine Warning Warning Warning Warning High coolant temp engine High coolant temp engine High charge air temp engine High charge air temp engine High boost pressure High boost pressure Low engine oil pressure Low engine oil pressure...

Page 59: ...rning Warning Warning Warning Low brake pressure Low brake pressure Applied parking brake Applied parking brake Brake system failure Brake system failure Park brake NOT applied Park brake NOT applied Steering system Steering system Warning Warning Warning Warning Low steer pressure Low steer pressure 1 Steering system failure Steering system failure Hydraulics Hydraulics Warning Warning Warning Wa...

Page 60: ...s been entered the theft protection is deactivated and the engine can be started Use the ESC key to move the cursor to the left to change an incorrectly entered digit When the PIN code has been entered and any digit is incorrect the system automatically returns to the position for the first digit Enter the PIN code again The PIN code can only be changed by a workshop authorized by Volvo The engine...

Page 61: ...er pump for road sweeper optional equipment 12 Back up alarm optional equipment 13 Lift fork operation Hose rupture protection optional equipment 14 Electrically heated rear view mirrors optional equipment 15 Regeneration 1 Headlights 1 Headlights Three position switch Switch upper part pressed in headlights are on Switch in middle position parking lights and instrument lights are on Switch lower ...

Page 62: ...y cab roof are on Switch middle position inner pair of front work lights by cab roof are on Switch lower part pressed in front work lights by cab roof are off Control light on the front instrument panel indicates that the work lights are on 5 Rear work lights 5 Rear work lights Three position switch Switch upper part pressed in rear work lights by cab roof are on when reverse gear is selected Swit...

Page 63: ...n Rear window wiper operates in intervals When the front wiper is on at the same time as reverse gear is engaged the rear wiper will be on continuously Switch lower part pressed in wiper and washer are off See page 259 for the washer fluid reservoir 8 Bucket positioner automatic tilt optional 8 Bucket positioner automatic tilt optional equipment equipment Two position switch Switch upper part pres...

Page 64: ...central instruments turns off BSS rest mode position 4 When the operating speed of 3 km h 2 mph has been reached BSS is activated The control light in the central instrument turns on with a fixed glow BSS active mode position 5 When the attachment is lowered almost to the ground or the machine speed drops below the selected value BSS changes back to rest mode 6 BSS is turned off by pressing in the...

Page 65: ...14 Electrically heated rear view mirrors 14 Electrically heated rear view mirrors optional equipment optional equipment Two position switch Switch upper part pressed in electric heating activated Switch lower part pressed in electric heating deactivated 15 Regeneration 15 Regeneration When the diesel particulate filter is full a message is shown on the display to indicate that it is time to run a ...

Page 66: ... equipment e g radio Interior lighting Interior lighting The lamp for interior lighting is located in the ceiling above the storage box Interior lighting 64 64 Instrument panels Instrument panels Instrument panel overhead Instrument panel overhead www duma rent com ...

Page 67: ...e compartment for fuses and relays it is possible to test the fuses On the circuit board there is marking FUSE TEST In order to test whether a fuse has blown or not hold it against the contact surface under the marking FUSE TEST If the fuse has not blown the green light emitting diode above the marking lights up Fuse test Instrument panels Instrument panels Instrument panel rear 65 Instrument pane...

Page 68: ...Other controls Other controls Controls Controls V1156226 1 1B 1A 1C 3 7 5 13 9 10A 10B 11 14 4 12 2A 6 2B 8 66 66 Other controls Other controls Controls Controls www duma rent com ...

Page 69: ...ion 1C 11 12 V socket optional equipment with radio preparation 12 Comfort Drive Control optional equipment 13 Flow adjustment knob optional equipment with High flow 14 Control panel for aux heating fuel powered 1A Single control lever with Aux lever 1A Single control lever with Aux lever optional equipment optional equipment Travelling direction selection Travelling direction selection The contro...

Page 70: ...ion 1B Single control lever with integrated Aux 1B Single control lever with integrated Aux hydraulic functions optional equipment hydraulic functions optional equipment Travelling direction selection Travelling direction selection The left control knob is spring centred Forward Roll the left control knob fully forward F Rearward Roll the left control knob fully rearward R NOTE NOTE The selected t...

Page 71: ... function Button U pressed in Activation 1 Operate the roller control knob to the wanted position and hold it there 2 Press the detent button and hold it there 3 Release the roller control knob 4 Release the detent button The red LED control lamp Y in the handle lights up Deactivation Press the detent button when roller control knob is not operated at all Alternatively just move the roller control...

Page 72: ...ultaneously simultaneously increase oil increase oil flow flow by by turning turning the knob counter clockwise at the respective the knob counter clockwise at the respective engine speed engine speed Reduction of oil flow down to zero Turn the knob clockwise Increase of oil flow up to max Turn the knob counter clockwise Hydraulic emergency stop button X can be pushed in to stop the movement of th...

Page 73: ...al torque is reduced and the differential locks on front and rear axle disengage NOTE NOTE The differential lock should only be used when operating on slippery ground When operating on firm ground particularly when turning the differential lock must be disengaged NOTE NOTE If the machine has become stuck and one of the wheels is spinning the wheel must be stopped before engaging the differential l...

Page 74: ...wer 3rd hydraulic function B Neutral Not activated spring centred C Lock lift 3rd hydraulic function with hold function Lever 4 for 4th hydraulic function has three Lever 4 for 4th hydraulic function has three positions positions A Lower 4th hydraulic function B Neutral Not activated spring centred C Lift 4th hydraulic function Differential lock 5 Differential lock 5 This provides an additional po...

Page 75: ...stem may be damaged Horn 6 Horn 6 Not used 7 Not used 7 Directional gear F N R 8 Directional gear F N R 8 To be able to use the forward reverse function on the control lever carrier the activating button 10 must first be depressed After activation F R is shown in front of the selected directional gear on the display unit on the Operating Information screen Switch in the forward position Operating ...

Page 76: ...he differential locks may eventually not disengage immediately due to the friction on the contact areas caused by the differential torques Then interrupt the drive and do some steering operations so that the differential torque is reduced and the differential locks on front and rear axle disengage NOTE NOTE The differential lock should only be used when operating on slippery ground When operating ...

Page 77: ...s hydrostatic braking via the transmission on the first part of its operation without wearing the service brakes When pressing the brake pedal further the service brakes will be applied 5 Drive pedal Accelerator pedal 5 Drive pedal Accelerator pedal Use the economical operating range whenever applicable This can be easily followed by the Operating display 2 and the color coded throttle application...

Page 78: ...usting the steering wheel height Adjusting the steering wheel height Pull locking lever A up and adjust the height of the steering wheel NOTE NOTE After adjusting check that all control levers have sufficient clearance when operated 8 Climate control system 8 Climate control system For more information see page 88 A Lock lever V1160712 76 76 Other controls Other controls Controls Controls www duma...

Page 79: ... the hand throttle setting 10A B Hand control for inching optional 10A B Hand control for inching optional equipment equipment 10A Only with control lever versions 1A and 1B 10B Only with control lever version 1C The hand inching control a turning knob offers the possibility to match the travel speed of the machine to the application independently from the position of the drive pedal The turning k...

Page 80: ...pment optional equipment This is part of the High flow option when the machine is equipped with one of the following Control lever versions 1A Single control lever with Aux lever optional equipment 1C 3 lever control optional equipment 1C 4 lever control optional equipment Not with 1B Single control lever with integrated Aux hydraulic functions optional equipment because it is included there See p...

Page 81: ...ook operation Switch upper part pressed in Lift fork operation Hose rupture protection enabled Switch lower part pressed in Lift fork operation Hose rupture protection disabled NOTICE NOTICE Lowering or Lowering or Tilting Tilting forward is forward is not not possible possible after the after the engine has been shut down and ignition key is in engine has been shut down and ignition key is in run...

Page 82: ...activation after dumping the control lever for Tilting backwards must be fully operated so that the lever will be kept in this position by the detent function When the bucket has reached the pre adjusted position the detent will be released automatically and thereby the tilting backwards function will be stopped The control lever returns to neutral position NOTE NOTE At every time the movement of ...

Page 83: ...trol lever must be fully moved to the rear lifting so that the lever will be kept in this position by the detent When the lifting arms have reached the pre adjusted position the detent will be released automatically and thereby the lifting function will be stopped The control lever returns to neutral position NOTE NOTE At every time the movement of the lifting arms can be stopped by pushing the co...

Page 84: ... alarm remains active until the Rearward gear is changed to Forward or to Neutral gear Back up alarm switchable optional Back up alarm switchable optional equipment equipment If sounding the back up alarm horn is not permitted or not desired e g on public roads or inside buildings the back up alarm can be disabled with the switch see page 59 NOTE NOTE In some countries Germany for example the back...

Page 85: ... seated in the operator seat with the seat belt fastened operator seat with the seat belt fastened A correctly adjusted operator seat enhances the operator comfort and safety An incorrectly adjusted seat may lead to injuries The adjustments that could be made are 1 Weight adjustment Weight adjustment Turn the lever until your weight is shown in the indicator NOTE NOTE Do not sit in the seat while ...

Page 86: ...possible to move the operator seat 7 Backrest adjustment Backrest adjustment Pull up the lock catch and move the backrest to the desired position Then release the lock catch NOTE NOTE The backrest is spring loaded to forward direction when the lock catch is pulled upwards NOTE NOTE It shall not be possible to move the backrest when the lock catch is in lowest postion 8 Armrest on the seat adjustin...

Page 87: ...ly against the backrest during adjustment in order to maintain easy operation of the adjustment knob 10 Seat heater optional equipment Seat heater optional equipment 0 seat heater OFF 1 seat heater ON 11 Fore aft isolator optional equipment 11 Fore aft isolator optional equipment This function should be activated under certain driving conditions for the operator seat to better absorb shock impacts...

Page 88: ...cted way Failure to use the seatbelt when the machine is used can lead to serious injuries or fatal accidents The seatbelt is only intended for one adult Make sure that the seatbelt is reeled in when not in use WARNING WARNING Risk of serious injury or death A damaged seat belt could cause serious injury or death Check the seat belt and associated parts before Check the seat belt and associated pa...

Page 89: ...or detergents Let the belt dry while it is pulled out before reeling it in Volvo Construction Equipment recommends replacement of seatbelt units every 3rd year regardless of appearance Other controls Other controls Operator comfort 87 Operator comfort 87 www duma rent com ...

Page 90: ...m 1 Temperature sensor for cab climate only 1 Temperature sensor for cab climate only with climate control system optional with climate control system optional equipment equipment NOTE NOTE Make sure that the space in front of the temperature sensor is clear Do not point an air nozzle directly at the temperature sensor 88 88 Other controls Other controls Climate control system Climate control syst...

Page 91: ...hat the function is switched on If the control lamp starts to flash the air conditioning has become turned off The cause may be clogged condenser see page 243 NOTE NOTE The switch is installed on machines without this optional equipment but is then without any function 2 Cab ventilation standard Pause heating 2 Cab ventilation standard Pause heating optional equipment optional equipment Cab ventil...

Page 92: ...Cold outdoor climate pause heating optional equipment equipment The engine coolant is circulated and thereby provides the cab with heating The duration of the pause heating is as long as the temperature of the coolant is sufficiently high or up to 1 hour Fan speed at position AUT is recommended The temperature is adjustable with the temperature control Deactivation is done or takes place Deactivat...

Page 93: ...ol in the cab try to have as many nozzles open as possible Maximum recirculation set with the air distribution Maximum recirculation set with the air distribution control control May be used as a setting for reducing the intake of malodorous air This also reduces the accumulation of dust in the cab ventilation filters If the windows mist up turn the control to Maximum ambient air When needed clean...

Page 94: ...d selected fan speed Open the floor nozzles To reduce the risk of mist keep the windows clean Only use ordinary window cleaner for cleaning Provide for good ventilation Provide for good ventilation Do Do not not operate operate the the machine machine for for long long periods periods without without ventilation or with the cab fully closed without ventilation or with the cab fully closed without ...

Page 95: ...position AUT 2 Temperature control at maximum heating 3 Air distribution control in defrost position The auxiliary heater timer can be used to make the necessary settings for operation of the heater Button functions Button functions If the display is not lit the timer must be activated SHORTPRESS of one of the four buttons the start display appears in the display unit then continue with the operat...

Page 96: ...ed Inputs are confirmed LONGPRESS button The button must be pressed for longer than 2 seconds The heater is turned on immediately V1154253 1 2 3 4 P 13 35 23 C 1 Power on confirm button 2 Power off cancel exit setting button 3 Backward button 4 Forward button 94 94 Other controls Other controls Climate control system Climate control system www duma rent com ...

Page 97: ...imer is in the Main menu and the start display appears in the Menu bar the next left symbol appears in the middle and is flashing Timer is in the submenu the displayed value is changed smaller or the next selection is displayed If the display shows OFF Timer On the start display appears 4 Forward button Forward button Timer is in the Main menu and the start display appears in the Menu bar the next...

Page 98: ...ection different information is displayed in the status area Submenu Submenu In the submenu the symbol of the selected menu item appears in the middle of the display The corresponding set value is displayed flashing in the entry area and can be set using the Backward button 3 or Forward button 4 and confirmed with the Confirm button 1 V1154254 A P 17 30 B AD 21 C Main menu A Menu bar B Status area...

Page 99: ...operating time Select a new menu item Displays for activated menu items Displays for activated menu items 1 Heating ON OFF Heating ON OFF Heating immediately with LONGPRESS without settings 1 Press the LONGPRESS button 1 for longer than 2 seconds 2 If LONGPRESS is pressed during heating mode the display switches to the heating submenu During heating mode it is possible to switch to another menu it...

Page 100: ...r than 2 seconds all active functions are ended Press the button 2 for less than 2 seconds heater OFF The following actions are possible during the The following actions are possible during the display heating off display heating off Use the forward or backward button to select a menu item Press the SHORTPRESS button 2 the start display appears Press the SHORTPRESS button 1 the heating submenu is ...

Page 101: ...riday the heater is not operated on Saturday and Sunday From Monday to Wednesday of the following week the operation is continued with the set defaults 5x heating ventilation After a weekday range has been worked through renewed programming is required Program preset times Program preset times 1 Use the backward or forward button to select the Program symbol in the menu bar 2 Confirm the Program m...

Page 102: ...ng the confirm button 3 Use the backward or forward button to select the submenu for which the setting is to be changed 4 Press the confirm button to confirm the setting value V1154262 AD P Mo A B 12 12 24 24 Mo C 10 30 10 30 A Current day B Current time C Settings submenu bar 100 100 Other controls Other controls Climate control system Climate control system www duma rent com ...

Page 103: ...hed then set the time and weekday V1154444 NO SIGNAL No communication Check and if necessary replace the heater fuse Contact a workshop authorized by Volvo V1154445 Error A AD P heater problem Contact a workshop authorized by Volvo V1154447 Voltage too low Charge battery if necessary contact a workshop authorized by Volvo NOTE NOTE If you are unable to fix the problem or defect contact a workshop ...

Page 104: ...f The function instructs the operator to not turn off the engine until the engine has idled for a certain time to prevent damage to the turbo A symbol is shown on the display when engine shut down is permitted NOTE NOTE If the operator turns off the engine before the symbol is shown on the display an error message will be shown on the display at next start The time it takes before engine shutdown ...

Page 105: ...hutoff to take place are that place are that The machine is stationary The engine is running at low idling The gear selector is in neutral position The hand throttle is not actuated The parking brake is applied Regeneration of Exhaust Aftertreatment System is not activated When the conditions have been met and there is one minute left of the predetermined time a message is shown on the display uni...

Page 106: ...in water or on boggy ground see page 165 Visibility Visibility WARNING WARNING Risk of serious accidents Machine parts equipment or load could obstruct the operator s view Operating or driving with obstructed operator s view could cause serious accidents Use a signal man if operator s view is obstructed Use a signal man if operator s view is obstructed The following information applies to machines...

Page 107: ...ication when needed Make sure that persons on the site communicate with the operator before approaching the machine Restrictions for maximum permitted speed as well as for reversing the machine over long distances Visibility standards to meet EU s machine directive Visibility standards to meet EU s machine directive The standard ISO 5006 Earthmoving machinery Operator s field of view deals with th...

Page 108: ...e Check that mirrors and other visibility enhancing equipment is in good condition clean and properly adjusted Check that the horn back up warning signal and the rotating beacon optional equipment work correctly Check if the management has established rules and procedures for the work site Always keep a look out and pay attention to the area around the machine so that any obstacles can be identifi...

Page 109: ...elling Use handholds and steps provided to get to the fuel tank if applicable Use care when removing the fuel tank cap To prevent static electricity sparks from igniting the fuel vapours maintain good ground contact by keeping the fuel nozzle in constant contact with the fuel tank s filler neck Always ground the fuel nozzle against the filler neck to avoid sparks Do not mix gasoline or any other n...

Page 110: ...rator must follow the rules and recommendations given in the Operator s Manual but also pay attention to any statutory and national regulations or specific requirements or risks that apply at the work site The machine operator must be thoroughly rested and must never operate the machine under the influence of alcohol medicine or other drugs The machine operator is responsible for the machine s loa...

Page 111: ...hine Accidents and also incidents should be reported to the site management immediately If possible leave the machine in position Only take necessary action so as to reduce the effect of damage especially personal injuries Avoid action which may make an investigation more difficult Take part in the emergency plan for the working site or other instructions about measurements in case of accidents Wa...

Page 112: ... needed adapt the machine s speed The cab is for the protection of the machine operator and it meets the requirements for Roll Over Protective Structures according to the test standard ROPS Therefore hold on firmly to the steering wheel if the machine should roll over Do not jump The cab is also designed to meet the requirements for falling objects the weight of which corresponds to stated test me...

Page 113: ...and therefore required to know and follow local regulations and national traffic regulations It is important to remember that the machine compared to other traffic is a slow moving and wide vehicle that may be an obstacle Keep this in mind and pay attention to the traffic behind you Facilitate overtaking SMV sign Slow Moving Vehicle shall be used It should be placed in a position at the rear on th...

Page 114: ...afety rules in case of fire Safety rules in case of fire If your own safety is not immediately compromised take the following actions In case of fire on the work site In case of fire on the work site 1 If possible move the machine away from the hazardous area 2 Lower the attachment to the ground 3 Turn off the engine by turning the start key counter clockwise 4 Leave the cab 5 Turn off the main el...

Page 115: ...ry disconnect switch located behind the steps on the machine s left side 6 Try to put out the fire 7 Call the fire department if needed Operating instructions Operating instructions Safety rules when operating Safety rules when operating 113 113 www duma rent com ...

Page 116: ...ower lines may cause a temporary power outage The power may return automatically without any warning There is a risk of electrocution if anyone touches both the machine and the ground at the same time Always be aware of the very serious risk if the machine comes into contact with high voltage Remember that the voltage in the power line determines the safety distance Electrical flashovers may damag...

Page 117: ... When a machine is in contact with an overhead line do not allow anyone to come near or touch the machine Stay away from the machine and call for help Never touch a person who is in contact with an energised power line If If your your machine machine comes comes into into contact contact with with overhead overhead power lines power lines Stay in the operator seat while the machine is in contact w...

Page 118: ...uld result in Failure to follow this instruction could result in electrocution or death electrocution or death 116 116 Operating instructions Operating instructions Safety rules when operating Safety rules when operating www duma rent com ...

Page 119: ...Check that the battery disconnector is on 7 Check that the wheels are not blocked 8 Check that engine hood and inspection hatches are closed and that the radiator casing is closed and secured 9 Check that there are no persons near the machine see page 107 10 Adjust the operator s seat see page 83 and the steering wheel see page 66 11 Fasten the seatbelt 12 Check that there is sufficient fuel in th...

Page 120: ...rely fastened to the machine by pressing it against the ground 8 Release the parking brake 9 Select gear position and increase the engine speed Turbocharger Turbocharger The turbocharger is lubricated by the engine s lubrication system Important Important for for the the function of function of the the turbocharger is turbocharger is that that lubrication is safeguarded by not racing the engine im...

Page 121: ...ngine engine The preheating function is controlled by the engine control module ECM 1 Turn the start key to running position 1 2 If there is a need of preheating the function will be activated automatically 3 A symbol lights up on the front information display unit showing that preheating is engaged see page 41 4 When the symbol turns off the engine can be started by turning the start key to start...

Page 122: ...on the booster battery A to on the machine s start battery B 3 Connect the other start cable from on the booster battery C to e g the ground point bolt below the battery box on the fender plate of the rear frame on the machine D 4 Make sure that the battery disconnector is on NOTE NOTE Install the cables 5 10 minutes before starting the engine 5 Start the engine with the start key in the cab 6 Lea...

Page 123: ...expected movements machine damage and malfunctions NOTICE NOTICE Do not rush warming of the oil since forced Do not rush warming of the oil since forced warming can damage the machine warming can damage the machine Warm up the hydraulic oil to operating temperature 40 to 50 C 104 to 122 F The temperature is checked on the display see instructions below Warm up can take place with or without attach...

Page 124: ...ound 7 Turn the steering wheel alternately to left and right full lock Use the 3rd hydraulic function carefully and alternating 8 Repeat steps 5 7 until the oil has reached operating temperature 122 122 Operating instructions Operating instructions Hydraulic system warming up Hydraulic system warming up www duma rent com ...

Page 125: ...rument will display N Neutral gear display N Neutral gear NOTE NOTE Never select N Neutral gear before the travelling speed has been reduced to below 2 km h Otherwise the vehicle may decelerate hardly and lifetime of transmission can be reduced Speed range selection Speed range selection WARNING WARNING Risk of fatal accident The machine can begin to move Never leave the machine with the engine ru...

Page 126: ... brake lever is fully released downwards released downwards Neutral Press button N to go to neutral position The display unit on the central instrument will The display unit on the central instrument will display N Neutral gear display N Neutral gear NOTE NOTE Never select N Neutral gear before the travelling speed has been reduced to below 2 km h Otherwise the vehicle may decelerate hardly and li...

Page 127: ...on F Forward Lever in position R Rearward The display unit on the centre instrument will The display unit on the centre instrument will display the selected travelling directional F display the selected travelling directional F Forward or R Forward or R Rearward Rearward when when the the parking parking brake brake is not operated and the parking brake lever is fully is not operated and the parki...

Page 128: ...d of the switch H Lower speed range Press the left end of the switch L Always make sure that the parking brake is fully Always make sure that the parking brake is fully released released and and that that the the respective respective control control lamp is lamp is out out The display unit on the central instrument will The display unit on the central instrument will display the selected speed ra...

Page 129: ... range 2 0 to 20 km h Mostly used speed range Recommended if stable speed is required in these speed ranges Operating instructions Operating instructions Gear shifting Gear shifting 127 127 www duma rent com ...

Page 130: ...ock may be disengaged while driving NOTICE NOTICE When When cornering cornering on on hard hard ground ground the the differential differential lock lock must be switched off must be switched off NOTICE NOTICE The differential lock should only be used when The differential lock should only be used when operating on slippery ground When operating on operating on slippery ground When operating on fi...

Page 131: ...ure appears in the If Warning low steering pressure appears in the display stop the machine immediately and contact display stop the machine immediately and contact a workshop authorized by Volvo a workshop authorized by Volvo Comfort Drive Control CDC optional Comfort Drive Control CDC optional equipment equipment V1092474 Warning low steering pressure Comfort Drive Control CDC is deactivated by ...

Page 132: ...rd reverse function The system is activated with the button on the armrest see the next page The armrest must be lowered in order to be able to activate the function Comfort Drive Control CDC is deactivated by raising the armrest For adjustment of armrest for Comfort Drive Control CDC see page 66 The CDC function is also deactivated when the gear selector is moved from neutral position The control...

Page 133: ...possible these actions must also be performed The armrest must be lowered to its lowest position NOTE NOTE In certain positions the armrest must be moved to the right in towards the seat in order to reach its lowest position The directional gear selector on the armrest the ordinary gear selector and the F N R control by the lever carrier must be in neutral position The engine must be running but t...

Page 134: ... a neutral position between the forward and reverse positions NOTE NOTE The ordinary gear selector control always has priority i e if the ordinary gear selector is actuated the selection made from the armrest is cancelled 5 Adjustment armrest sideways 5 Adjustment armrest sideways Loosen the lock knob and adjust the armrest sideways to desired position Then tighten the lock knob 6 Adjustment armre...

Page 135: ...moving The parking brake should only be used is moving The parking brake should only be used when the machine has been stopped or as an when the machine has been stopped or as an emergency brake emergency brake NOTE NOTE When the parking brake is operated the transmission will be forced into Neutral gear For parking brake test see page 247 Operating instructions Operating instructions Braking Brak...

Page 136: ...heats the exhaust aftertreatment system A passive regeneration does not involve any operator interaction It takes place continuously and does not have any start or stop However regeneration effectiveness is increased by the temperature of the exhaust If the machine operating conditions do not permit a successful passive regeneration there may be a need to restrict throttle the engine One example w...

Page 137: ...ture light is on see symbol to indicate that a parked regeneration is in progress and that the exhaust temperature is high No further message is displayed Do not turn off the engine when the HEST light is on NOTE NOTE The machine must be in an area that is not heat The machine must be in an area that is not heat sensitive when the HEST light is on sensitive when the HEST light is on The engine spe...

Page 138: ...s it can take up to 100 minutes before the SCR system is defrosted 1 Press and hold in key 8 service until the system enters service mode 2 Press key 1 engine 3 Choose Regeneration action using the arrows and press Select 4 Choose Start using the arrows and press Select Cancel a parked regeneration Cancel a parked regeneration A parked regeneration can be cancelled using the switch see page 59 NOT...

Page 139: ... regeneration can also be required if a fault has occurred Service regeneration is the same as parked regeneration but has to be performed by a service technician with the Volvo service tool Possible Possible consequences if consequences if the the regeneration is regeneration is not performed not performed engine derate higher fuel consumption shorter service life of diesel particulate filter dam...

Page 140: ...e regeneration process process START REGENE RATION Parked regenerati on possible Warning amber buzzer sounds amber central warning on 1 Park the machine in an area that is not heat sensitive Apply the parking brake 2 Start regeneration NOTE NOTE Regeneration is Regeneration is cancelled if the cancelled if the parking brake is parking brake is released or the released or the engine is turned off e...

Page 141: ... if the parking brake is parking brake is released or the released or the engine is turned off engine is turned off NOTE NOTE The idle rpm will be The idle rpm will be increased increased during the during the entire regeneration entire regeneration process process Regenerati on cancelled Derate active Warning amber V1135633 buzzer sounds amber central warning on engine derate is activated but is ...

Page 142: ... The soot load can only be reset by only be reset by authorized Volvo authorized Volvo personnel personnel The alarms in the table below can be shown in connection with the alarms in the table above APPLY PARKING BRAKE Regenerati on required Warning amber buzzer sounds amber central warning on 1 Park the machine in an area that is not heat sensitive Apply the parking brake 2 Start regeneration Reg...

Page 143: ...rol units to ensure reduced emissions If the system does not meet the emission requirements it should not be possible to use the machine for work as usual This takes place by a reduction of engine power derate Engine power is reduced if Engine power is reduced if The level in the AdBlue DEF tank is too low AdBlue DEF is of low quality There is a problem malfunction with the aftertreatment system T...

Page 144: ...e level 1 This can be done in case of a danger or hazard and e g if the machine has to be moved This will not extend the time for activation of derate level 2 142 142 Operating instructions Operating instructions Exhaust aftertreatment system Exhaust aftertreatment system www duma rent com ...

Page 145: ...central warning on flashing symbol torque reduction 1 Turn off the engine 2 Fill AdBlue DEF in the AdBlue DEF tank Park safely V1126376 AdBlue empty Full derate soon buzzer sounds continuously red central warning on flashing symbol torque reduction 1 Turn off the engine 2 Fill AdBlue DEF in the AdBlue DEF tank Refill AdBlue V1126376 AdBlue empty Full derate active buzzer sounds continuously red ce...

Page 146: ...e reduction 1 Contact a Volvo authorized dealer Park safely V1126376 Wrong AdBlue quality Full derate soon buzzer sounds red central warning on flashing symbol torque reduction 1 Contact a Volvo authorized dealer Replace AdBlue V1126376 Wrong AdBlue quality Full derate active buzzer sounds red central warning on flashing symbol forced idle or torque and speed reduction depending on market 1 Contac...

Page 147: ...ue reduction 1 Contact a Volvo authorized dealer Park safely V1126376 SCR system failure Full derate soon buzzer sounds red central warning on flashing symbol torque reduction 1 Contact a Volvo authorized dealer Check SCR system V1126376 SCR system failure Full derate active buzzer sounds red central warning on flashing symbol forced idle or torque and speed reduction depending on market 1 Contact...

Page 148: ...n the start key counter clockwise when the symbol indicating that engine shutdown is permitted turns on then the control lights turn off and the engine turns off NOTE NOTE It is important to not turn off the engine during a regeneration This generates unnecessary heat stress on the components under the engine hood Wait until the HEST light has been turned off NOTE NOTE The time it takes for the sy...

Page 149: ...y by using using two two hands hands and and one one foot foot or one hand and both feet Use stepping surfaces or one hand and both feet Use stepping surfaces and handholds Always face the machine when and handholds Always face the machine when entering or entering or stepping stepping down down from from the the machine machine Do Do not not jump off jump off Operating instructions Operating inst...

Page 150: ...washer fluid at temperatures below 0 C when parking 7 Lock all covers engine hood windows and the door Remember that the risk of theft and break in can be minimized if one removes the ignition key when the machine is left unattended locks all covers engine hood windows and the door after end of the working shift turns off the electric power with the battery disconnector and removes the handle avoi...

Page 151: ...c Fill the fuel tank and the hydraulic oil tank to the max marks Cover the exhaust stack parking outdoors Remove the fuse for the voltage converter and radio Otherwise there is a risk that the batteries will be discharged Check the tire inflation pressure and protect the tires against strong sunlight Check after long term parking and after Check after long term parking and after machine has been o...

Page 152: ...the front wheels supporting the machine on the bottom of a flat bucket and reverse 2 Steer to the right or to the left press the bucket against the ground lift up the front wheels and steer the other way raise the bucket slightly and reverse 3 Lift up the front wheels using the bucket Manually fill the holes under the wheels with branches pieces of wood or similar and reverse 4 If the machine need...

Page 153: ... If possible transport the with very low speed If possible transport the machine on a trailer machine on a trailer Measures Measures If possible the engine should be running to make the brakes and steering operational NOTE NOTE The coupling device on the counterweight or the eyes behind the rear fenders must not be used when recovering or towing Recovering Recovering Use a towbar or other suitable...

Page 154: ...es A and B must be relieved by taking the following steps 1 Remove plastic caps from A and B 2 Loosen the counter nut while maintaining the position of the adjusting screw 3 Turn the adjusting screw counter clockwise by exactly two turns Then tighten the counter nut while maintaining the position of the adjusting screw Connect the towing device in a corresponding way as when recovering Before star...

Page 155: ...rew 5 Turn the adjusting screw clockwise exactly two turns Then tighten the lock nut while holding the adjusting screw in place Tightening torque for the lock nuts max 30 5 Nm 22 4 lb ft 6 Put back the plastic caps onto A and B In most cases the plastic caps need to be renewed NOTE NOTE Before continuing operation of the machine the hydrostatic system must be de aired after towing by a Volvo autho...

Page 156: ...platform of a transport vehicle Make sure that the transport vehicle is braked with Make sure that the transport vehicle is braked with the wheels blocked Secure the driving ramps the wheels blocked Secure the driving ramps steadily so that the machine cannot roll over or steadily so that the machine cannot roll over or sway sway NOTE NOTE To avoid air being forced down the exhaust pipe when trans...

Page 157: ...hing points A intended for this purpose so that it cannot tip or begin to roll Over ramp Over ramp First check that the ramp is wide enough and has the required strength and that it will not be displaced In elevator or other confined space In elevator or other confined space 1 Reverse the machine in 2 Apply the parking brake and stop the engine before starting the elevator Also follow national or ...

Page 158: ...acers shall be used between wood covering and ground surface for the friction 0 5 If rubber spacers are not used the friction is only 0 2 The machine stands centred sideways 5 cm 2 in and is supported on at least half of the tires width The parking brake is applied and functional and can handle an inclination grade of at least 14 The frame joint is locked The machine is loaded and secured in such ...

Page 159: ...hains may be subjected When using blocks these must be well fastened have an angle of approx 37 3 4 5 a height of at least 25 cm 10 in and be located in pairs 1 2 3 or 4 pairs according to above tables with block placement Placement of rubber tires wood covered rims against wheel slots corresponds to the use of blocks Blocking of the bucket lifting device back of the machine or the wheel pairs tur...

Page 160: ... instructions on how to operate the machine and examples of how the most common attachments are used It is important that the correct operating techniques are used to carry out the work in a safe and efficient way 158 158 Operating techniques Operating techniques www duma rent com ...

Page 161: ...dapt operating method to the application Adapt operating method to the application Follow the recommendations for the applications included in the chapter Select attachment for the application Select attachment for the application Using attachments made for the application can boost productivity at the same time as fuel consumption and machine wear are reduced Follow the recommendations in the cha...

Page 162: ...perate with other operators to enable maximal efficiency and effectiveness when working with the machines Contact your dealer for more information and for an opportunity to participate in a Volvo course within the area 160 160 Operating techniques Operating techniques Eco driving Eco driving www duma rent com ...

Page 163: ...Remove any large rocks or obstacles Fill any ditches and holes Provide equipment and schedule time to maintain ground conditions Adjust speed and haul route to minimize vibration levels Drive around obstacles and rough ground conditions Reduce the speed if it is necessary to travel across uneven ground Maintain machines according to the manufacturer s recommendations Tire pressure Brake and steeri...

Page 164: ...y be caused by other risk factors The following guidelines can be effective in minimizing risks of backpain Adjust the seat and operating controls so that good posture is obtained Adjust the mirrors to minimize twisting of the body Plan for and take breaks in order to avoid long periods of sitting still in one position Do not jump down from the machine Minimize repeated handling and lifting of obj...

Page 165: ... electromagnetic fields EMF Comfort Drive Control CDC shall fields EMF Comfort Drive Control CDC shall always be deactivated always be deactivated The site management employer has an obligation to know if there are areas where there are powerful electromagnetic fields and to inform the machine operator about these The operator should seek information if the work site may be exposed to powerful ele...

Page 166: ...to the current weather and ground conditions in order to not jeopardize safety Be careful when opening the door since it may be difficult to control with the machine leaning at an angle When closing the door make sure that it closes completely Operate slowly when approaching or running down a grade Do not operate faster down a grade than the machine can run up the grade Do not change travel direct...

Page 167: ...g the lower foot step NOTICE NOTICE Check the water depth before taking the machine Check the water depth before taking the machine into the water into the water NOTICE NOTICE The water may not reach over the bottom edge of The water may not reach over the bottom edge of seals for hubs propeller shafts and rear axle seals for hubs propeller shafts and rear axle oscillation bearing oscillation bear...

Page 168: ...k This is particularly important when working near the edge of ditches road verges or similar as the ground may easily give way after it has been raining Working in cold weather Working in cold weather WARNING WARNING Risk of crushing injury The hydraulic system could respond slowly at low temperatures and could cause unexpected machine movements Operate carefully until the hydraulic system has Op...

Page 169: ...bjects DANGER DANGER Risk of electrical shock Personal injury results if a body part comes into contact with a machine that conducts electric power Disconnect the electrical engine heater before Disconnect the electrical engine heater before working on the machine working on the machine Operating techniques Operating techniques Working within dangerous areas Working within dangerous areas 167 167 ...

Page 170: ... The The machine s machine s stability stability may may vary vary depending depending on the on the attachments and the density of the material attachments and the density of the material MAX WORKING PRESSURE MPa psi CAPCITY m ft SERIAL No 1721530 6 MODEL No SUPPLIER Volvo Construction Equipment S 631 85 E SKILSTUNA SWEDEN MADE IN MANUFACTURING YEAR WEIGHT kg lb V1104218 Attachment plate valid wi...

Page 171: ... is used with hydraulically powered rotating working parts e g brush bush clearer sand spreader the following general safety rules must be followed The fitting of such attachment for the first time must only be done by a trained person Read understand and follow the instructions supplied with the attachment Always stop turn off the hydraulic supply the rotating moving part of the attachment before...

Page 172: ...pins in the new attachment should be cleaned and lubricated cleaned and lubricated WARNING WARNING Risk of crushing Falling attachments could result in severe injury or death Make sure the attachment bracket is properly Make sure the attachment bracket is properly locked before starting work locked before starting work Connecting Connecting 1 2 3 4 V1095543 170 170 Operating techniques Operating t...

Page 173: ...t bracket forward approx 15 and align the upper attaching points of the bracket with the upper attaching points on the attachment Raise the lifting arms until the attachment rests in the bracket and tilt the bracket rearward until the attachment is level 3 Lock the attachment by pulling control lever 2 version 1A or right roller knob version 1B or lever 3 version 1C rearward in order to move the l...

Page 174: ...rely locked you must visually check that the locking pins of the attachment bracket are in locked position Disconnecting Disconnecting 1 The attachment should be in a level position just above the ground 2 Release the locking pins by first pressing the upper end of the switch see page 33 and then push control lever 2 version 1A or right roller control knob version 1B or lever 3 version 1C forward ...

Page 175: ...hown on the display 3 Lower the lifting arms so that attachment bracket disengage from the attachment 4 Reverse away from the attachment Version 1C Operating techniques Operating techniques Attachment brackets Attachment brackets 173 173 www duma rent com ...

Page 176: ...is not contaminated foreign particles water etc and that it is of the same quality as that of the machine itself The illustration on the left shows connections for 3rd and 4th hydraulic function on the boom s right side Connections on the boom s left side are found in the same position Connecting Connecting 1 See page 170 Follow the instructions for connecting the attachment to the machine 2 Place...

Page 177: ...difficult to disconnect or connect the quick couplings This is facilitated by releasing the pressure in the hydraulic system when for example you want to disconnect a hydraulic hose 1 Stop the engine 2 Ignition switch in position 1 3 Move the control for the relevant function back and forth several times and hold it in its end position for three seconds NOTE NOTE For pressure release of the 4th hy...

Page 178: ...sure is released Excess pressure in a hydraulic attachment can be released by slackening the lock nut between the hose and the hydraulic pipe and then tightening it again Meanwhile watch the attachment Collect the surplus oil 176 176 Operating techniques Operating techniques Hydraulic function 3rd and 4th Hydraulic function 3rd and 4th www duma rent com ...

Page 179: ...t of the picked up material the bucket should not be higher than 0 5 m 20 in above the ground You should never drive longer distances with a high raised loaded bucket When lever 1 is in float position the bucket rests on the ground without force and can be used e g to level the tracks when reversing For information about bucket positioner see page 80 For information about boom kick out see page 81...

Page 180: ...g must not be carried out at high speed if the bucket is tilted more than 15 and a fully tilted bucket must be avoided Choosing bucket Choosing bucket The choice of bucket is dependent on the condition of the material hard loose its density heavy light and on the tipping load of the machine A too large bucket relative to the density of the material and the tipping load of the machine will give the...

Page 181: ...ight bucket with or without teeth without teeth WARNING WARNING Risk of crushing Falling load could cause serious injury Always ensure that components are secured and Always ensure that components are secured and supported with properly rated equipment supported with properly rated equipment Excavating Excavating When excavating and surface stripping start by angling the bucket 2 3 downward Operat...

Page 182: ...or s view is obstructed If you are working on an incline try to arrange so that the load can be dumped uphill This affects the stability of the machine in a positive way Keep the bucket as close to the platform or bin as possible to achieve a smooth dumping and better control of the positioning of the load When loading rock try to fill the first bucket with as fine material as possible in order to...

Page 183: ...oller control knob version 1B or lever 3 version 1C See page 66 and forward NOTE NOTE When levelling in rearward gear the front bucket flap must only be partly opened so that any obstructions such as rocks or tree trunks do not damage or distort the front flap The travel speed must be matched to the condition of the road Material which is trapped between locking cylinder and rear clam must be imme...

Page 184: ... and lifting tilt the bucket fully backwards Empty the bucket only when the desired lifting height is reached NOTE NOTE Avoid tilting of the high tipping bucket with the standard tipping function or if necessary tilt only with low tilting speed so that the bucket remains fully tilted backwards on the carrier Avoid tilting the high tipping bucket forward or backwards with full power against the end...

Page 185: ...not at full power to prevent the bucket and the cylinder from being damaged NOTE NOTE Wet or very dense material may affect the stability of the machine when the tip bucket is emptied Therefore do not perform any unnecessary steering movements when the lifting arms are up and the bucket cylinder is fully extended WARNING WARNING Risk of crushing The bucket is only attached in the front bucket pin ...

Page 186: ...perated with control lever 2 version 1A or right roller control knob version 1B or lever 3 version 1C See page 66 and forward When entering into the material keep the gripper fully open as otherwise the resulting very high pressure may cause leaks on hoses and seals Do not operate the gripper with full power against the end stop Due to the high opening closing speed the cylinders may be damaged Ma...

Page 187: ... hoses and seals Do not operate the clamshells with full power against the end stop Due to the high opening closing speed the cylinders may be damaged NOTE NOTE In order to manoeuvre the shredder machine with the ball button tilt the clamshell bucket fully backwards and close the clamshell Material which is trapped between cylinder and bucket must be immediately removed as otherwise the piston rod...

Page 188: ...rom sliding off the fork frame are properly located from sliding off the fork frame are properly located This is This is particularly particularly important important when when the the fork fork arms are arms are moved moved sideways sideways manually manually Make Make sure sure that that the the fork fork arms arms are are locked locked against against the the fork fork retainer retainer so so t...

Page 189: ... fork tines low and angled up when operating without a load When stacking material the fork tines should be kept horizontal Select a suitable route with the smoothest ground surface or when needed level off the ground surface Adapt speed to the ground conditions For better stability when working with pallet forks it is important to maintain the right and recommended air pressure in the tires When ...

Page 190: ... Always check the control functions for the attachment before starting to work The combi fork is a good alternative for material handling when some holding of the load is required A special combi fork frame is used where standard forks are mounted The combi fork is suitable for Goods on pallets and round logs Within the pulp industry and on building sites where both pallet goods and compressed mat...

Page 191: ...ined either by the machine s stability or its hydraulic force whichever is lowest In countries outside the EU EEA other rules may apply Therefore always check which local rules apply Operating techniques Operating techniques Pallet forks Pallet forks 189 189 www duma rent com ...

Page 192: ...version 1A see page 66 or right roller control knob version 1B see page 66 or lever 3 version 1C see page 66 NOTE NOTE If the machine has been equipped with Boom suspension system BSS this system must not be engaged when a high degree of accuracy is required for loading or unloading NOTE NOTE The big clearance radius when handling logs means that the operator must be very careful to avoid striking...

Page 193: ...ehicle to be loaded while at the same time raising the attachment so that the logs clear the stakes 3 Lower the grapple until it is level on the bunks or the platform and deposit the bundle against the stakes on the far side 4 Open the clamping arm fully and carefully reverse out Stacking Stacking For machines with Boom Suspension System it is recommended that speed dependent function should be se...

Page 194: ... as possible and tilt the grapple tines slightly forward with the grapple fully open 2 When the grapple is well into the stack close it 3 Follow through with the grapple so as to avoid logs falling down under the grapple tines If If logs logs fall fall between between the the grapple grapple tines tines carefully carefully lower lower the load to the ground reverse and try to pick up the load to t...

Page 195: ...s injury Always ensure no persons are in the danger zone Always ensure no persons are in the danger zone before lifting or moving objects before lifting or moving objects Operating techniques Operating techniques Timber grapples Timber grapples 193 193 www duma rent com ...

Page 196: ...ressing and holding the push button arrow Changing back from 4th to 3rd hydraulic Releasing the push button arrow Single control lever version 1B Single control lever version 1B NOTE NOTE Control lever version 1B provides flow adjustment see page 66 This is affecting also the 4th hydraulic function when changing from 3rd to 4th This version provides common flow adjustment for hydraulic function 3r...

Page 197: ...e the attachment is locked before operating Be aware of controls that could unlock operating Be aware of controls that could unlock and release attachments and release attachments 1 Material handling arm rigid 1 Material handling arm rigid Effective load with Z tool Z tool carrier carrier 1550 kg 3417 lbs Effective load with V tool V tool carrier carrier 1400 kg 3086 lbs 2 Material handling arm me...

Page 198: ...exceeding the max load limits for the machine and the forks Installation of material handling arm see Installation and removal of quick change attachment equipment without auxiliary hydraulics NOTE NOTE If the machine has been equipped with lifting arm suspension BSS this system must not be engaged when a high degree of accuracy is required for loading or unloading 196 196 Operating techniques Ope...

Page 199: ...cked before operating Be aware of controls that could unlock operating Be aware of controls that could unlock and release attachments and release attachments 1 Material handling arm rigid 1 Material handling arm rigid Effective load with Z tool Z tool carrier carrier 1800 kg 3968 lbs Effective load with V tool V tool carrier carrier 1650 kg 3638 lbs 2 Material handling arm mechanically 2 Material ...

Page 200: ...ired for loading or unloading Load hook on bucket back optional Load hook on bucket back optional equipment equipment The load hook arrow on the back of the bucket allows for the attachment of a rope or a chain to secure the load which is being lifted transported or lowered The permitted effective load depends on the machine s size bucket type and the machine s configuration and can be requested f...

Page 201: ...the water pump into the socket on the front frame During operation make sure that the height adjustable supporting wheels are adjusted to such a height that the horizontally adjusted broom drum only just touches the ground The weight of the road sweeping machine must always rest on the supporting wheels and not on the brushes If the brushes are adjusted too low the broom bristles will brake and th...

Page 202: ...you should contact your authorised Volvo dealer authorised Volvo dealer NOTICE NOTICE Observe the nominal loads that apply to the Observe the nominal loads that apply to the machine while transporting machine while transporting Stability Stability The stability of machines at work changes and is subject to great variations For work to be done safely the operator must keep in mind and consider the ...

Page 203: ...for example split compressed air hoses may be used in order to protect the slings The slings should be well tightened Running checks of lifting attachments Running checks of lifting attachments Continuous supervision should be carried out at regular intervals by a knowledgeable and experienced person and arranged by the employer Should wear cracks or other deficiencies which may jeopardise the saf...

Page 204: ...ift is to be done and how signals shall be given to each operator START START Arms extended horizontally with palms facing forward STOP STOP Right arm pointing up with palm facing forward END END Hands held together at chest height RAISE RAISE Right arm pointing up with palm facing forward and hand moving slowly in a circle LOWER LOWER Right arm pointing down with palm facing forward and hand movi...

Page 205: ...acing forward OPERATE IN INDICATED OPERATE IN INDICATED DIRECTION DIRECTION Arm extended horizontally with palm facing down and small movements back and forth slowly to the right OPERATE IN INDICATED OPERATE IN INDICATED DIRECTION DIRECTION Arm extended horizontally with palm facing down and small movements back and forth slowly to the left HORIZONTAL DISTANCE HORIZONTAL DISTANCE Hands indicate re...

Page 206: ...formation and warning texts are given in each section NOTE NOTE Lifting and supporting of the machine may only be performed by trained personnel WARNING WARNING Risk of burns Hot machine parts could cause burns Allow hot machine parts to cool before performing Allow hot machine parts to cool before performing adjustments or service Wear personal protective adjustments or service Wear personal prot...

Page 207: ... Lock the articulation joint 5 Attach a black and yellow label to the steering wheel 2 The attachment should be resting on the ground or the loader arms should be safely supported 6 Block the wheels in a safe way e g with wheel blocks 3 Apply the parking brake Turn off the engine and leave the ignition key in position 1 7 Switch off the battery disconnect switch 4 Carefully release the pressure in...

Page 208: ... to check for leaks never use your hand Make sure that steps handles and slip protected surfaces are free from oil diesel fuel dirt and ice Only step on parts of the machine provided with slip protection It is important to use correct tools and equipment Broken tools or equipment should be repaired or changed If service work has to be done under a raised attachment first secure the attachment Enga...

Page 209: ... the environment in mind during service and maintenance Environmentally hazardous oils and fluids released into the environment cause damage to the environment Oil is broken down very slowly in water and sediment One litre of oil is enough to contaminate millions of litres of drinking water NOTE NOTE Common for the following points is that all waste must be brought to a waste management company ap...

Page 210: ...nmentally hazardous oils and fluids These must also be handled as environmentally hazardous waste 208 208 Safety when servicing Safety when servicing Before service read Before service read www duma rent com ...

Page 211: ...sconnected Connect the welding welding unit s unit s ground ground cable cable as as close close as as possible to possible to the welding point the welding point 1 Turn off the electric power with the battery disconnector 2 Disconnect the batteries start with the minus terminal and then the plus terminal 3 Unplug the electronic units For more information contact a workshop authorized by Volvo 4 C...

Page 212: ...ire extinguishing agent does not conduct electricity Efficiency class I means that the fire extinguisher must operate effectively for at least 8 seconds efficiency class II at least 11 seconds efficiency class III at least 15 seconds In general a portable fire extinguisher ABE I corresponds to an effective content of 4 kg 8 8 lbs EN class 13A89BC standard EN 3 1995 part 1 2 4 and 5 Fire prevention...

Page 213: ...damaged in that way due to incorrect installation or clamping This applies particularly to unfused cables which are red and marked R B and routed between the batteries between battery and starter motor between alternator and starter motor Electrical cables must not rest directly against oil or fuel lines Do not weld or grind on components which are filled with flammable liquids e g tanks and hydra...

Page 214: ... heat the by fire or has been exposed to intense heat the following protective actions must be taken following protective actions must be taken Use thick rubber gloves and wear protective goggles Never touch burnt components with your bare hands to avoid contact with melted polymers First wash thoroughly with plenty of lime water a solution of calcium hydroxide i e slaked lime in water Handling he...

Page 215: ...t remover or other chemicals use a portable air extractor respirator and protective gloves Grinding machine use a portable air extractor respirator and protective gloves and protective goggles Painted parts that have been discarded must never be burnt They must be taken care of by an approved refuse handling plant Rubber Rubber and and plastics plastics which which have have been been heated heate...

Page 216: ...t washed them in lime water a solution by calcium hydroxide i e slaked lime in water The area around a part that has been very hot and which may be made of fluoro carbon rubber must be decontaminated through thorough and ample washing with lime water As a precautionary measure all seals O rings and other oil seals must be handled as if they were made from fluoro carbon rubber The hydrofluoric acid...

Page 217: ...f the unit In case of contact with escaping refrigerant the In case of contact with escaping refrigerant the following actions must be taken following actions must be taken The gases which are formed when refrigerant is heated may have seriously harmful effects on lungs and the nervous system even at low concentrations and when no smell is detectable High concentrations have a narcotic effect An e...

Page 218: ...s must be taken care of according to current national regulations Charging batteries see page 256 Starting with booster batteries see page 118 Dust of Dust of crystalline crystalline silicon silicon dioxide dioxide silica silica dust dust WARNING WARNING Risk of hazardous inhalation Working in environments containing dangerous dust can lead to serious health problems Wear Wear personal personal pr...

Page 219: ...ell as necessary protective equipment Also check local and national regulations on crystalline silicon dioxide and silicosis Safety when servicing Safety when servicing Handling hazardous materials Handling hazardous materials 217 217 www duma rent com ...

Page 220: ...Tighten all connections Consult your Volvo CE dealer for the recommended tightening torque If any of the following conditions are found replace the parts Consult your Volvo CE dealer End fittings are damaged or leaking Outer coverings are chafed or cut Strengthening wires are exposed Outer coverings are ballooning Flexible part of the hoses are kinked End fittings are displaced Foreign material is...

Page 221: ...eplacement of exhaust control systems shall be parts from Volvo Construction Equipment The owner may let any workshop or mechanic perform maintenance replacement or repair of exhaust control components and systems that have been certified by the US Environmental Protection Agency The owner may choose to use other parts than genuine Volvo Construction Equipment parts for such maintenance replacemen...

Page 222: ...ne shall be maintained according to the service program established by Volvo The service program is continuous with fixed intervals The operating time between intervals only applies if the machine is used in normal environment and operating conditions Ask your Volvo dealer what is right for your specific machine An additional inspection at 1 000 hours is to be done by an authorized Volvo dealer in...

Page 223: ...ng point 11 Hydraulic oil level glass 4 Primary fuel filter 12 Hydraulic oil filling point 5 Engine air cleaner 13 Windscreen washer reservoir 6 Coolant filling point expansion tank cap 14 Fuses 7 Air filter intake resp raw air intake rain cap 15 AdBlue DEF filling point 8 Cab ventilation filters behind the cover 16 Hood grill on each side of the hood Maintenance Maintenance 221 221 www duma rent ...

Page 224: ... dirt and sand are not introduced greasing so that dirt and sand are not introduced through the grease nipples into the bearings through the grease nipples into the bearings Grease the bearing until new clean grease is forced out through the outer seal For recommended grease see page 273 Between 10 15 strokes with a normal handheld grease gun is required to grease a bearing in the boom Symbol key ...

Page 225: ...sion Belt tension Coolant Coolant Control lights Control lights Air conditioning Air conditioning Draining Draining Maintenance Maintenance Lubrication and service chart Lubrication and service chart 223 223 www duma rent com ...

Page 226: ...5 250 500 1000 1500 2000 and 6000 hours symbol explanation see page 222 V1153095 1 1 4 14 16 2 6 4 11 11 13 10 12 1 8 2 3 5 9 7 10h 125h 50h 250h 500h 125h 50h 250h 500h 1000h 1500h 2000h 6000h 10h 224 224 Maintenance Maintenance Lubrication and service chart Lubrication and service chart www duma rent com ...

Page 227: ...c 7 239 Grease the steering cylinder bearings c C EVERY 250 HOURS C EVERY 250 HOURS After performing Daily service A service and B service After performing Daily service A service and B service 8 240 Drain the fuel system s water separator 9 240 Grease the frame joint s upper bearing c D EVERY 500 HOURS D EVERY 500 HOURS After performing Daily service A B and C service After performing Daily servi...

Page 228: ...Grease daily in tough operating conditions c Grease every 50 hours in aggressive corrosive conditions d At least once a year For conditions that have to be met if the interval is to apply see page 275 e Clean at regular intervals When operating in very dusty conditions check the radiator coolers daily f At least once a year 226 226 Maintenance Maintenance Lubrication and service chart Lubrication ...

Page 229: ...hat can be carried out by the operator operator Page Page EVERY 1000 HOURS EVERY 1000 HOURS 247 Perform a brake test for the parking brake Page Page EVERY 2000 HOURS EVERY 2000 HOURS 248 Clean the steel mesh filter inserts Page Page EVERY 4000 HOURS EVERY 4000 HOURS 86 Check the seat belt Maintenance Maintenance Lubrication and service chart Lubrication and service chart 227 227 www duma rent com ...

Page 230: ...y cartridge d Replace the cab ventilation main filter e Replace the fuel system breather filter EVERY 6000 HOURS EVERY 6000 HOURS Replace the AdBlue DEF filter Clean the Diesel Particle Filter DPF every 6000 hours or according to signal Change the coolant f a At least once a year b Replace every 1000 hours or after cleaning max 5 times c When using external hydraulic equipment e g road sweeper dri...

Page 231: ...oint lock has been disconnected 7 Check that engine hood underbody skid plates and protective plates are closed 8 Check all reflectors 9 Check that the wheels are not blocked 10 Check that the battery disconnector is on Lights instruments and controls Lights instruments and controls 1 Adjust the steering wheel and the operator s seat For adjusting the operator s seat see page 83 2 Turn the ignitio...

Page 232: ...applied smoothly and not generate any noise Brake system parking brake Brake system parking brake 1 Check the function of the parking brake Steering system Steering system 1 Turn to steering lock both to the right and left 2 Check that the steering is free from clearance and noise Back up alarm Back up camera optional Back up alarm Back up camera optional equipment equipment 1 Move the gear select...

Page 233: ... hydraulic oil level glass is positioned behind the rear fender on the right hand side of the machine NOTE NOTE If biologically degradable hydraulic oil is being used the same type of oil must be used when topping up and when changing hydraulic oil Different types of biologically degradable hydraulic oils may not be mixed Mineral oil may not be used together with biologically degradable hydraulic ...

Page 234: ... out when the oil has had time to run down to the bottom of the sump 4 Pull the dipstick A out and wipe it clean with a lint free cloth re insert it until it bottoms and pull it back out The The dipstick dipstick should should be be covered covered with oil with oil up to up to the top the top marking MAX marking MAX If the oil level is near or below the bottom marking MIN top up the oil immediate...

Page 235: ...ids in an an environmentally environmentally safe way see page safe way see page 206 206 Oil bath air cleaner checking Oil bath air cleaner checking optional equipment optional equipment NOTE NOTE The oil bath air cleaner may only be used together with the standard filter The oil bath air cleaner is installed in series with the standard filter The cleaning capacity of the oil bath air cleaner is b...

Page 236: ... authorized by Volvo 5 Check the underside of the filter insert The oil should be changed if there are sludge deposits Contact a workshop authorized by Volvo 6 Reinstall the oil reservoir 234 234 Maintenance Maintenance Maintenance service every 10 hours Maintenance service every 10 hours www duma rent com ...

Page 237: ...ng C Grease nipple steering cylinders rear bearings one on each side D Grease nipple steering cylinders front bearings one on each side Grease the lower bearing every 50 hours NOTE NOTE Grease daily in tough operating conditions For more information see page For more information see page 222 222 Maintenance Maintenance Maintenance service every 50 hours Maintenance service every 50 hours 235 235 w...

Page 238: ...e first time WARNING WARNING Risk of serious injuries Repairs on or welding of a rim with mounted and inflated tyre could cause the rim to crack or the tyre to explode This could lead to serious personal injuries Repair work on tyres and rims must be carried out Repair work on tyres and rims must be carried out by persons who have been especially trained for by persons who have been especially tra...

Page 239: ...s parts may may cause cause serious serious injury Never operate the machine with any of the injury Never operate the machine with any of the engine or engine or cooling cooling module module compartment compartment doors doors open open WARNING WARNING Risk of scalding and severe burns to unprotected Risk of scalding and severe burns to unprotected skin skin High pressurised hot coolant may rush ...

Page 240: ...and MAX on the expansion tank 7 Reinstall the expansion tank cap A tightly and check the system for leaks Lifting frame lubricating Lifting frame lubricating Grease the lower bucket pins every 50 hours NOTE NOTE Grease daily in tough operating conditions 1 Lower the lift arms to the ground 2 Turn off the engine and apply the parking brake 3 Lift and tilt hydraulics should be without pressure 4 Cle...

Page 241: ...om the bearing For quality of grease see page For quality of grease see page 273 273 Lifting frame lubricating Lifting frame lubricating Grease the boom every 125 hours Grease the boom every 125 hours NOTE NOTE Grease daily in tough operating conditions NOTE NOTE Grease every 50 hours in aggressive corrosive environment 1 Lower the lift arms to the ground 2 Turn off the engine and apply the parkin...

Page 242: ...of the hose in a suitable container 2 Loosen the drain nipple until fuel runs out through the hose 3 Tighten the drain nipple after draining is completed 4 Remove the hose 5 Pump with the hand pump D several times until the water trap B is filled and a resistance can be felt NOTE NOTE The hand pump must not be used when the engine is running Handle Handle filters oils liquids in filters oils liqui...

Page 243: ... cylinders rear bearings one on each side D Grease nipple steering cylinders front bearings one on each side Grease the upper bearing every 250 hours NOTE NOTE Grease every 50 hours in aggressive corrosive environment For more information see page 222 Maintenance Maintenance Maintenance service every 250 hours Maintenance service every 250 hours 241 241 www duma rent com ...

Page 244: ...Maintenance service every 500 Maintenance service every 500 hours hours 242 242 Maintenance Maintenance Maintenance service every 500 hours Maintenance service every 500 hours www duma rent com ...

Page 245: ...ler and condenser cleaning Clean the radiator oil cooler charge air cooler and the condenser if AC is installed every 500 hours NOTE NOTE The radiator coolers and condenser if AC is installed should be cleaned at regular intervals in order to ensure cooling When operating in very dusty conditions the radiator and coolers should be checked daily or at even shorter intervals NOTE NOTE Always clean t...

Page 246: ...or steam NOTE NOTE The condenser the radiator core and the hydraulic oil cooler core can be damaged if handled carelessly Maintain a distance of at least 50 cm 20 in when cleaning with a high pressure washer 1 Turn off the engine and apply the parking brake 2 Turn off the battery disconnector 3 Remove the dirt from the engine hood s grill 4 Open the engine hood and blow out remaining dirt from the...

Page 247: ... engine is it very important that Volvo Coolant VCS is used when topping up or when changing coolant Volvo Coolant VCS is yellow and a decal by the fill point shows that the system is filled with this coolant see picture WARNING WARNING Risk of scalding and severe burns to unprotected Risk of scalding and severe burns to unprotected skin skin High pressurised hot coolant may rush out of High press...

Page 248: ...logging of the cooling system and the risk of engine of the cooling system and the risk of engine damage damage NOTE NOTE For coolant specifications see page 275 1 Place the machine in service position see page 205 2 Open the cap on the expansion tank carefully and remove it 3 Fill coolant to the MAX marking on the expansion tank and install the cap 4 Restore the machine from service position Reve...

Page 249: ... danger zone 1 No load must be carried in on the working attachment 2 The working attachment should be kept in transport position 3 Park the machine in a 20 slope 4 Apply the parking brake Leave the engine running 5 Neutral position should be selected see page 66 6 Check that the parking brake is able to hold the machine from moving NOTE NOTE If the machine moves the parking brake must be checked ...

Page 250: ...al oil capacity is 2 5 litres 0 66 US gal Change oil and clean lower and upper steel mesh filter if the oil is dirty and viscous there is sludge deposits or dry spots on the underside of the lower steel mesh filter The oil bowl the lower and upper steel mesh filters should be washed in diesel fuel Avoid using petrol gasoline for cleaning as any remaining petrol can cause the engine to surge when i...

Page 251: ...age 277 The fuel tank should be filled at the end of each work day This prevents the formation of condensation water as far as possible The fuel filling point is located on the right hand side of the machine Thoroughly clean the area around the tank lid Only fill with clean fuel Clean fuel is essential for trouble free operation of the diesel engine Fuel tank capacity approx 150 litres 39 6 US gal...

Page 252: ...NING Risk of explosion The fumes in an empty fuel container are explosive Severe personal injury or death could result Keep open flames and sparks away from fueling Keep open flames and sparks away from fueling area area Do not smoke Do not smoke Never Never cut or cut or weld weld on on fuel fuel lines lines tanks or tanks or containers containers A drop in engine power can be caused by a clogged...

Page 253: ... not start the engine if you have filled other than pure diesel in the diesel tank pure diesel in the diesel tank Place a container under the fuel tank s drain plug The fuel tank s volume is approx 150 litres 39 6 US gal Remove the screws A and the cover plate Remove the drain plug B and drain all of the fuel Wash the inside of the fuel tank with clean fuel Replace the O ring on the drain plug and...

Page 254: ... procedure NOTICE NOTICE Risk of machine damage Risk of machine damage AdBlue DEF is highly corrosive If the tank is AdBlue DEF is highly corrosive If the tank is overfilled AdBlue DEF may leak out through the overfilled AdBlue DEF may leak out through the air air vent vent pipe If pipe If the the tank is tank is overfilled overfilled and and the the fluid in fluid in it freezes the tank and hoses...

Page 255: ...NOTE AdBlue DEF filling equipment must be designed AdBlue DEF filling equipment must be designed for a maximum filling rate of 40 litres minute and for a maximum filling rate of 40 litres minute and adjustable to a rate below 40 litres minute If filling adjustable to a rate below 40 litres minute If filling problems problems occur occur and and remain remain after after the the filling filling fil...

Page 256: ...hose or a Prevent fuel spills by using a plastic hose or a container container Manual bleeding of the fuel system may be necessary if Service work has been done on the fuel system The engine has been run dry of fuel 1 Open the engine hood 2 Turn off the main electric power with the battery disconnector 3 Open the bleed nipple on the filter housing 4 Pump with the hand pump Manual air bleeding Manu...

Page 257: ... NOTICE A damaged filter must always be replaced A damaged filter must always be replaced Dust discharge valve Dust discharge valve Empty the dust discharge valve by squeezing the discharge slot Remove any dust deposits by squeezing the upper part of the valve Cleaning of primary air filter Cleaning of primary air filter Always have a spare filter available and keep the Always have a spare filter ...

Page 258: ...aced by batteries with identical technological characteristics This rules out the danger of service personnel being affected by acid or acid vapour should the machine tip over In order to remove the battery firstly disconnect the negative clamp In order to install the battery firstly connect the positive clamp Any contact made between a tool and the cable connecting the positive clamp and the fram...

Page 259: ...er sensitive sensitive body body part part rinse rinse with with plenty of plenty of water water and seek immediate medical attention and seek immediate medical attention NOTE NOTE Check that the cable terminals and pole studs are clean well tightened and coated with vaseline or similar NOTE NOTE Dispose old batteries environmentally For safety regulations see page 213 Three phase generator Three ...

Page 260: ... about fuses and relays see page 284 If a problem should occur in one of the relays this can temporarily be overcome by replacing the defective relay with one that has a less important function Check thoroughly that the relays are identical NOTICE NOTICE Risk of fire Risk of fire An An inappropriate inappropriate fuse fuse could could result in result in damage or fire damage or fire on the circui...

Page 261: ...p if needed Take care of filters oils and liquids in an Take care of filters oils and liquids in an environmentally safe way See page environmentally safe way See page 206 206 Oil grade see page 273 V1148848 A Front axle A Level check and fill point V1164616 A Rear axle A Level check and fill point Maintenance Maintenance Maintenance service when required Maintenance service when required 259 259 ...

Page 262: ...efilter and F8 main filter according to EN 779 2002 The main filter reduces the risk of silicosis and reduces particles such as quartz in fine fractions pollen bacteria and mould spores The machine is delivered with filters of this classification which also are recommended when changing The recommendation is that the fan should always be on to bring clean air into the cab Contact your dealer for m...

Page 263: ...ciency class as the standard main filter Asbestos filter optional equipment Asbestos filter optional equipment Change the asbestos filter every 1000 hours Change the asbestos filter every 1000 hours NOTE NOTE The filter change intervals can be increased or decreased depending on how dusty the operating conditions are The asbestos filter red frame is a main filter especially intended for use in con...

Page 264: ...ded for asbestos contaminated areas Make sure that the cab door is kept closed while operating The cab should be ventilated through its ventilation system which also provides excess pressure in the cab Change filters main filter and prefilter every 1000 hours or more often when necessary Be careful with the new filter so that it is not damaged When installing check that the filter edge seals tight...

Page 265: ...g a using a high pressure high pressure wash wash take take care so care so that the decals do not loosen that the decals do not loosen Use a soft sponge Finish by rinsing the whole machine with only water Always lubricate the machine after washing Touch up the paint finish when required If a decal is tattered or illegible it must be replaced immediately see page 26 for more information Paint fini...

Page 266: ...uipment such as protective goggles gloves and protective breathing equipment Start with the highest areas on the machine and finish with the lowest on top of the fuel tank and areas near the fuel tank Loose material is removed mechanically and only in special cases using compressed air If compressed air is used wear suitable breathing protection After cleaning check and repair any leaks Close all ...

Page 267: ...ar personal protective equipment and Always wear personal protective equipment and eye protection when replacing bucket teeth eye protection when replacing bucket teeth A special tool may be ordered to facilitate replacement of teeth The tool is available in different sizes depending on tooth size Contact your dealer for more information Special tool Maintenance Maintenance Maintenance service whe...

Page 268: ... the tooth adapter 6 Drive down the lock device further with a hammer and the special tool or another suitable drift until the upper part is just below the line marking in the hole Replace the steel pin in connection with Replace the steel pin in connection with replacement of tooth adapter replacement of tooth adapter Wheel bolts checking tightening Wheel bolts checking tightening After having ch...

Page 269: ...ted lubrication cycle The automatic greasing system should be inspected regularly and should be co ordinated with other regular maintenance and control Checking and setting of lubrication cycles takes place with the keypad and the display see page 44 Check the following regularly Check the following regularly Maintenance Maintenance Maintenance service when required Maintenance service when requir...

Page 270: ...r is undamaged that the connections do not leak that the dust caps on the quick couplings are installed and undamaged that the lubrication lines are undamaged and well secured that all lubrication points are lubricated that lubricant is forced out at bearings and joints NOTE NOTE Remember to lubricate by hand the lubrication points which are not included in the automatic greasing system See the or...

Page 271: ...ler connection and the connection on the filler hose 2 fill the filler hose completely full with grease before beginning to fill this will prevent air from entering the system 3 Connect the connection on the filler connection 4 Fill with lubricant to the maximum level on the reservoir If it is difficult to pump in the grease either the filter behind the filler connection is blocked or there may be...

Page 272: ...rt key is turned to position 0 within 45 seconds after the lubrication interval has been changed then the latest selection of lubrication interval will be erased Therefore wait for at least 45 seconds after the setting has been made before turning the start key to position 0 7 Turn the start key to position 0 and wait until the display shuts down 8 Turn the start key to position 1 running position...

Page 273: ...e cycle has has been been used to used to obtain obtain an an additional additional lubrication lubrication cycle cycle after a after a wash wash the the test test button button should should be be pressed pressed once once more to more to lubricate the lubricate the other main line other main line Continuous test lubrication cycle Continuous test lubrication cycle The pump runs an unlimited numbe...

Page 274: ...wash the risk increases and the pump unit should be protected as water which has entered the system does not disappear by itself but could instead cause operating problems After high pressure washing a Continuous Continuous test test lubrication lubrication cycle cycle should be run see page 270 to obtain extra lubrication Evaporator cleaning Evaporator cleaning The evaporator can be reached when ...

Page 275: ...o Ultra Diesel Engine Oil VDS 4 or other Oil VDS 4 or other approved approved VDS 4 VDS 4 engine oil engine oil V1095849 SAE 10W 30 SAE 15W 40 SAE 10W 40 SAE 5W 30 SAE 5W 40 SAE 40 SAE 30 ACEA E9 API CJ 4 Follow recommended change intervals according to the oil s grade quality class and sulphur content in the fuel Follow recommended change intervals according to the oil s grade quality class Follo...

Page 276: ...le Hydraulic Oil HEES Do not mix with other and mineral oils For further information contact your Volvo Service ISO ISO VG 32 HV G 32 HV ISO V ISO VG 46 HV G 46 HV ISO V ISO VG 68 HV G 68 HV 1052998 AXLES AXLES Axle differential Axle planetary hubs Transfer box TP version only Volvo Wet Brake Volvo Wet Brake Transaxle Oil Transaxle Oil WB102 WB102 Volvo Wet Brake Transaxle Oil WB102 SAE 90 LS V116...

Page 277: ...ean water The amount of concentrated coolant must never be less than 40 of the total mixture see table below Freeze protection down to Mixed in amount of concentrated coolant 25 C 13 F 40 35 C 31 F 50 46 C 51 F 60 The concentrated coolant must not be mixed with water that contains a high degree of lime hard water salt or metals The clean water for the cooling system must also meet the following re...

Page 278: ...ral lubrication Automatic central lubrication Recommended lubricants Recommended lubricants The following requirements apply to grease to be used in the central greasing system the grease may not not contain graphite or PTFE teflon use is permitted of grease containing max 5 molybdenum disulphide MoS 2 the following NLGI class is recommended at operating temperature between Operating temperature r...

Page 279: ... since these can cause damage to the fuel system and also increase engine wear Fuel recommendations for USA certified engines Fuel recommendations for USA certified engines with recirculation of exhausts EGR and with recirculation of exhausts EGR and aftertreatment of exhausts for models from year aftertreatment of exhausts for models from year 2011 2011 Diesel engines for model year 2011 and late...

Page 280: ...en using using unsuitable unsuitable or incorrect fuels or incorrect fuels NOTE NOTE If If you you are are unsure of unsure of what what fuel is in fuel is in the the field field tank do tank do NOT use it in a machine NOT use it in a machine Bio diesel fuel Bio diesel fuel Vegetable oils and or esters also called bio diesel e g rape seed methyl ester RME fuel are offered on certain markets both a...

Page 281: ...he fluid is not considered to be hazardous but should still be handled with care It is very corrosive especially with copper and aluminium For this reason avoid spilling the fluid on electric cables and components Always wipe up any spilled AdBlue DEF AdBlue DEF is not a combustible product When exposed to high temperatures it will convert to ammonia and carbon dioxide The fluid should not come in...

Page 282: ... DEF AdBlue DEF is available in plastic container barrel IBC or bulk For information on ordering AdBlue DEF only applies to USA market Volvo CE Customer Support 1 877 823 1111 office hours www volvoce com outside of office hours For information on ordering AdBlue DEF other markets contact your local Volvo dealer Actions in case of contact with AdBlue DEF Actions in case of contact with AdBlue DEF ...

Page 283: ...g 3 3 lb Change intervals Change intervals Oil and fluid changes Oil and fluid changes Change intervals Change intervals Engine oil a 500 operating hours Front and rear axle with transfer box b 1000 operating hours Hydraulic oil c 1500 operating hours Coolant VCS coolant d 6000 operating hours a At least once every year For conditions which have to be met if the interval is to apply see page 275 b...

Page 284: ...ar or when changing the engine oil filter which may mean a shorter interval c At least once every year or when changing the engine oil filter which may mean a shorter interval d Replace at signal every 1000 hours or at least once a year e At least once every year f When using external hydraulic equipment e g road sweeper drill snow blower or similar the oil should be changed every 1000 hours g The...

Page 285: ...passive regeneration with DPF and SCR Designation D4J D4J Maximum power at rated rpm according to ISO 14396 gross 75 kW 102 hp 87 kW 118 hp Maximum power at rated rpm according to ISO 9249 net 73 kW 99 hp 85 kW 116 hp Maximum torque at 1450 rpm according to ISO 14396 gross 425 Nm 313 ft lb 475 Nm 350 ft lb Maximum torque at 1450 rpm according to ISO 9249 net 416 Nm 307 ft lb 466 Nm 344 ft lb Low i...

Page 286: ...s Watt Watt Socket Socket Head lights Travel lights low beam Travel lights high beam 65 W H7 70 W H3 PX 26 d PK 22 S Parking lights front rear T 4 W R 10 W BA 9 s BA 15 s Number plate light R 10 W BA 15 s Tail lights R 10 W BA 15 s Brake lights P 21 W BA 15 s Direction indicators front rear P 21 W P 21 W BA 15 s Interior light P 21 W BA 15 s Working lights 70 W H3 PK 22 s Rotating warning beacon 7...

Page 287: ... 4 FU70 FU71 2 RE3301 1 3 RE6401 RE2501 2 Relays and fuses in the engine compartment RE RE A A Function RE A Function RE A Function Function 6401 150 Aux steering pump 3301 20 Starter motor 2501 20 Pre heating induction air FU FU A A Function FU A Function FU A Function Function 70 100 Cab power supply 71 125 Pre heating Specifications Specifications Electrical system Electrical system 285 285 www...

Page 288: ...R02 DI14 DI15 DI13 DI12 P2 DI11 DI03 R05 R06 DI04 DI02 R14 R07 R03 DI16 C01 P1 FU 61 FU 64 FU 65 FU 95 FU 94 FU 93 30K V1159344 FUSE TEST RE2502 RE9171 RE 2301 RE06 Relays Relays RE A RE A FUNCTION RE A FUNCTION RE A FUNCTION FUNCTION 01 20 Bucket positioner 12 20 ECU supply 02 20 Back up alarm reverse lights 13 40 ECU supply 03 20 Water pump on road sweeper 14 20 Voltage supply ECC air conditioni...

Page 289: ... 39 40 41 42 43 44 45 46 47 48 49 50 51 FU 23 DB DC DD DE DF DG DH RE01 RE02 RE03 RE12 RE11 RE10 RE09 RE08 RE07 RE14 RE15 RE18 RE13 RE16 RE17 RE05 RE04 RF1 DI01 DI22 DI23 DI06 DI07 DI09 DI21 DI17 DI18 DI19 DI20 R01 R15 DI25 R04 R08 R13 DI24 DI08 DI10 R02 DI14 DI15 DI13 DI12 P2 DI11 DI03 R05 R06 DI04 DI02 R14 R07 R03 DI16 C01 P1 FU 61 FU 64 FU 65 FU 95 FU 94 FU 93 30K V1159344 FUSE TEST RE2502 RE91...

Page 290: ...ering 11 5 High beam left 43 10 Transmission diagnostic 12 5 15RA supply radio voltage converter 44 5 Rear view camera 13 15 Water pump on road sweeper 45 5 Not used 14 5 Hazard flashers direction indicators 46 10 15EA sensor supply brake accumulator pressure sensor brake light switch steering differential pressure monitor hydraulic oil filter monitor 15 15 Working lights cab rear 47 10 Low beams ...

Page 291: ... pump FU 25 01 15 0 Engine pre heating heating flange included in engine cable 29 5 Not used 77 25 Auxiliary heater 30 5 ECM ACM 79 20 Auxiliary heater 31 15 EGR joystick supply F N R differential lock 93 20 ECM 32 10 Lock Work Hydraulics Pallet fork Attachment Locking 95 25 ACM Specifications Specifications Electrical system Electrical system 289 289 www duma rent com ...

Page 292: ...vel speeds Travel speeds 1st speed range forward reverse 0 5 km h 0 3 mph 2nd speed range 0 20 km h 0 12 mph Front axle Front axle Make Volvo ZF Type Planetary axle rigid Differential lock type 100 dog clutch Differential lock operation Electro hydraulic Rear axle Rear axle Make Volvo ZF Type Planetary axle oscillating Differential lock type 100 dog clutch Differential lock operation Electro hydra...

Page 293: ...r limit 4 5 mm 0 18 in Inching brake pedal Hydraulic inching brake pedal for infinitely variable control of travel speed and service brake application Parking brake type Dry disc brake on front axle input flange Hand lever operation Parking brake disc thickness new 12 7 mm 0 50 in Parking brake disc thickness wear limit 10 0 mm 0 39 in Specifications Specifications Brake Brake 291 291 www duma ren...

Page 294: ...nit Steering pump type Variable axial piston pump working hydraulic pump Steering oil flow max 70 l min 18 5 US gal min Number of steering wheel revolutions total 4 2 Steering cylinders 2 pcs double acting Steering angle 40 292 292 Specifications Specifications Steering Steering www duma rent com ...

Page 295: ...r approximately 6 km of road transport the tires need to be cooled down 15 minutes The stated tyre pressures are guide values If L4 or L5 tyres are used for loading carrying operations due attention must be paid to the transporting distances Radial tyres are to be preferred for loading carrying operations as the build up of heat is less in this type of tyre If other tires are used than those state...

Page 296: ...perator s weight 40 130 kg 88 287 lbs Setting backrest adjustable back angle 12 Upholstery Flameproof Lap type seat belt with reel Yes Hand and arm vibrations Hand and arm vibrations The hand and arm vibrations generated during real operating conditions if the machine is used as intended is less than 2 5 m s2 RMS root mean square acceleration according to ISO 8041 Whole body vibrations Whole body ...

Page 297: ...h an operator is exposed when using the machine For this purpose we recommend the information in ISO CEN Technical Report To ensure that the generated whole body vibrations are kept to the lowest possible value see page 161 Sound information Sound information Sound pressure level LpA at operator s position Measurement method according to ISO 6396 70 dB A standard 68 dB A optional Sound power level...

Page 298: ...ent A4VG90DA Hydraulic pump flow max 132 l min 34 9 US gal min L45H 158 l min 41 7 US gal min L50H Tilt cylinder 1 pcs double acting Lifting cylinders 2 pcs double acting Cycle times Cycle times L45H L45H L50H L50H Lift up loaded 4 8 sec 4 7 sec Tipping 1 5 sec 1 2 sec Lift down empty 3 2 sec 3 9 sec 296 296 Specifications Specifications Hydraulic system Hydraulic system www duma rent com ...

Page 299: ... The machine s most common configuration includes Bucket hook on 1 6 m3 2 1 yd3 Tires 17 5 R25 L3 Standard boom with TPV attachment carrier Operator and all fluids 10500 kg 23148 lb Max machine weight Max machine weight Max machine weight incl equipment and attachment 1 10500 kg 23148 lb 1 The machine is designed for a maximum machine weight acc to the table The max weight applies when the machine...

Page 300: ... type L45H with TP Linkage TPZ attachment carrier and 15 5 25 tires Bucket type Bucket type Universal bucket Universal bucket Light material Light material bucket bucket 4 in 1 4 in 1 bucket bucket High High tipping tipping bucket bucket Capacity heaped m3 yd3 1 4 1 8 1 6 2 1 1 8 2 4 2 0 2 6 1 3 1 7 2 0 2 6 Material density kg m3 lbs yd 3 1900 3203 1600 2697 1400 2360 1300 2191 1900 3203 1100 1854...

Page 301: ... Digging depth m m in 90 4 90 4 90 4 90 4 45 2 80 3 H Dump tipping height 45 m m in 2875 113 2815 111 2755 108 2675 105 2865 113 4140 163 M Reach at max height m m in 860 34 900 35 955 38 1030 41 850 33 1370 54 N Reach max m m in 1685 66 1725 68 1780 70 1855 73 1670 66 2540 100 Operating weight kg lbs 8670 19114 8710 19202 8700 19180 8730 19246 8920 19665 9120 20106 Data with loading fork Data wit...

Page 302: ...ng to bucket type L45H with TP linkage TPV attachment carrier cast version and 15 5 25 tires Bucket type Bucket type Universal bucket Universal bucket Light material Light material bucket bucket 4 in 1 4 in 1 bucket bucket High High tipping tipping bucket bucket Capacity heaped m3 yd3 1 4 1 8 1 5 2 1 8 2 4 2 0 2 6 1 2 1 6 2 0 2 6 Material density kg m3 lbs yd 3 1800 3034 1700 2865 1400 2358 1200 2...

Page 303: ...10310 406 10320 406 10390 406 10460 409 10305 406 10675 420 T Digging depth m m ft in 85 3 85 3 85 3 85 3 120 5 95 4 H Dump tipping height 45 m m ft in 2800 110 2780 109 2690 106 2610 103 2790 110 4230 167 M Reach at max height m m ft in 940 37 960 38 1040 41 1115 44 830 33 1500 59 N Reach max m m ft in 1770 70 1785 70 1860 73 1935 76 1650 65 2685 106 Operating weight kg lbs 8770 19335 8790 19379 ...

Page 304: ...5 mm 139 in Z 3455 mm 136 in K 3780 mm 149 in a2 4760 mm 187 in O 55 a3 2540 mm 100 in P 45 a4 40 Data according to bucket type L50H with TP linkage TPZ attachment carrier and 17 5 25 tires Bucket type Bucket type Universal bucket Universal bucket Light material Light material bucket bucket 4 in 1 4 in 1 bucket bucket High High tipping tipping bucket bucket Capacity heaped m3 1 6 1 8 2 0 2 5 1 4 2...

Page 305: ...0 2250 2250 2250 2250 2250 in 89 89 89 89 89 89 a1 Turning radius m m 10325 10370 10440 10530 10355 10635 in 406 408 411 415 408 419 T Digging depth m m 100 100 100 95 60 95 in 4 4 4 4 2 4 H Dump tipping height 45 m m 2900 2845 2770 2660 2890 4230 in 114 112 109 105 114 167 M Reach at max height m m 880 930 1005 1100 890 1350 in 35 37 40 43 35 53 N Reach max m m 1725 1775 1850 1950 1740 2540 in 68...

Page 306: ... 68 in G 1000 mm 40 in Y 2190 mm 86 in J 3525 mm 139 in Z 3535 mm 139 in K 3780 mm 149 in a2 4760 mm 187 in O 54 a3 2540 mm 100 in P 45 a4 40 Data according to bucket type L50H with attachment carrier type V cast version and 17 5 25 tires Bucket type Bucket type Universal bucket Universal bucket Light material Light material bucket bucket 4 in 1 4 in 1 bucket bucket High High tipping tipping bucke...

Page 307: ...Bucket width m m 2250 2250 2250 2250 2250 2250 in 89 89 89 89 89 89 a1 Turning radius m m 10360 10385 10435 10505 10475 10740 in 408 409 411 414 412 423 T Digging depth m m 95 95 95 95 130 105 in 4 4 4 4 5 4 H Dump tipping height 45 m m 2865 2845 2775 2695 2745 4330 in 113 112 109 106 108 170 M Reach at max height m m 965 1000 1040 1115 965 1505 in 38 39 41 44 38 59 N Reach max m m 1810 1830 1890 ...

Page 308: ...Payload acc to EN 474 3 60 80 kg lbs 2880 3640 6349 8025 Payload 80 transport position 40 full turn kg lbs 4000 8818 306 306 Specifications Specifications Dimensions Dimensions www duma rent com ...

Page 309: ...nd stamp Date Hours Service and maintenance Service 2000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 2500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 3000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 3500 hours Type of service Signature and stamp Date Hours Service and maintena...

Page 310: ...maintenance Service 6500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 7000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 7500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 8000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 8500 hours Type of s...

Page 311: ...aintenance Service 10500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 11000 hours Type of service Signature and stamp Date Hours Service and maintenance Service 11500 hours Type of service Signature and stamp Date Hours Service and maintenance Service 12000 hours Type of service Signature and stamp Date Hours Service and maintenance Specifications Specificat...

Page 312: ...www duma rent com ...

Page 313: ...system 88 Climate control system adjusting 91 Comfort Drive Control CDC optional equipment 129 Communication equipment installation 23 Controls 66 Coolant 275 Coolant checking level and refilling 237 245 Cooler and condenser cleaning 243 D D Delayed engine shutoff 102 Delivery Instructions 220 Differential locks 128 Dimensions 298 Display unit 41 E E Eco driving 159 Electrical magnetic field EMF 1...

Page 314: ...ce 114 Pre cleaner optional equipment 248 Preparations before service 209 Pressure release 175 Product plates 24 Propeller shaft 104 R R Recommended lubricants 273 Regeneration 134 Retrieving and towing 151 Reversible fan cleaning 246 Road sweeping optional equipment 199 Rotating attachments 169 Running in instructions 102 S S Safety rules in case of fire 112 Safety rules when operating 107 Seat b...

Page 315: ...orking in water and on boggy ground 165 Working on slopes 164 Working where there is risk of landslip 166 Working with pallet forks 187 Working with timber grapples 191 Working within dangerous areas 163 Alphabetical index Alphabetical index 313 313 www duma rent com ...

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Page 318: ...316 316 Alphabetical index Alphabetical index Ref No 20044395 A Ref No 20044395 A Volvo Eskilstuna Volvo Eskilstuna English English www duma rent com ...

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