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Volvo 740 1990, Owner'S Manual

The Volvo 740 1990 Owner's Manual is available for free download on manualshive.com. This comprehensive manual provides detailed information and instructions for operating and maintaining your Volvo 740. Get the essential guidance you need by downloading the manual now, ensuring a seamless ownership experience.

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Volvo 1990 740 Model

Servicing (Miscellaneous 
Maintenance/ EGR valve), 740 pg 
97 

The present information within 
the chart EGR valve, clean 
indicates an inspection at 50,000 
miles (80,000 km). 

The EGR valve, clean 
maintenance should be 
performed at the 60,000 mile 
(96,000 km) inspection 

Servicing (Miscellaneous 
Maintenance/ change brake fluid), 
740 pg 97 

The present information 
indicates a footnote after the 
change brake fluid maintenance. 

Please disregard this footnote 
as it does not apply to the 
maintenance service to be 
performed. 

Servicing (Emission System 
Maintenance/ Exhaust System), 
760 pg 102, 780 pg 90 

The present information 
indicates Exhaust System within 
the chart. 

The correct information is:  
Exhaust system (B280F 
engine only) 

Servicing (Miscellaneous 
Maintenance/ EGR, clean), 740 pg 
103 

The present information 
indicates that EGR valve, clean 
inspection should be performed 
at the 50,000 mile (80,000 km) 
interval. 

The EGR valve, clean 
inspection should be 
performed at the 60,000 mile 
(96,000 km) inspection 
interval. 

Fuel Requirements, Refueling 
(Octane Rating) 740 pg 47, 760 pg 
49 

The present information under 
Octane Rating, last sentence 
indicates; Turbo models should 
he run on RON 95 fuel only. 

Please disregard this sentence. 

Fuel requirements, Refueling 
(Detergent or Injector Cleaning 
Gasoline), 740 pg 47, 760 pg 49 

The present information is; 
Detergent or Injector Cleaning 
Gasoline The use of specially 
formulated gasoline which 
contains so called "detergent 
injector cleaning" additives is 
allowed and recommended by 
Volvo. The use of these 
detergent additives in gasoline 
has been shown to be effective 
in reducing the buildup of 
certain injector deposits. 

The correct information is; 
Deposit Control Gasolines - 
Volvo strongly recommends 
the use of gasoline that has 
been refinery blended with 
"Deposit Control" additives. 
These additives are specially 
formulated to prevent the 
buildup of certain injector and 
intake system deposits. Fuels 
containing "Deposit Control" 
additives are usually 
advertised as such and may 
have additional claims to 
"clean injectors and intake 
valves" or similar wording If it 
is not clear whether the fuel 
contains such additives, ask 
the station operator for further 
information regarding the 
detergency of their gasolines. 

file:///K|/ownersdocs/1990/1990_740/90740_app.htm (3 of 4)12/30/2006 8:26:10 AM

Summary of Contents for 740 1990

Page 1: ...abels attached to the door opening sheet metal and on the left wheel housing in the engine compartment For further information regarding these regulations please contact your dealer Vehicle Information see Label information section Vehicle License Number_________________ Vehicle Identification Number VIN ___________ Service Designation Number_________________ Engine Designation____________________...

Page 2: ...ght to make model changes at any time or to change specifications or design without notice and without incurring obligation pg 2 This manual deals with the operation and care of your Volvo Welcome to the world wide family of Volvo owners We trust that you will enjoy many years of safe driving in your Volvo an automobile designed with your safety and comfort in mind To help ensure your satisfaction...

Page 3: ...s attached to the driver s door opening and on the left wheel housing in the engine compartment For further information please contact your dealer Contents Top of Page file K ownersdocs 1990 1990_740 90740_00 htm 3 of 3 12 30 2006 8 25 46 AM ...

Page 4: ...ined by age weight and height Fact In every state and province some type of child restraint legislation has been passed Additionally most states and provinces have already made it mandatory for occupants of a car to use seat belts So urging you to buckle up is not just our recommendation legislation in your state or province may mandate seat belt usage The few seconds it takes to buckle up may one...

Page 5: ...his manual that do not appear on your car Do not export your Volvo to another country before investigating the country s applicable safety and exhaust emission requirements In some cases it may be difficult or impossible to comply with these requirements Modifications to the emission control system s may render your Volvo not certifiable for legal operation in the U S Canada or other countries pg ...

Page 6: ...plied with the keys This tag should be separated from the key ring and kept in a safe place The back of the tag is coated with adhesive tape In the event of the original keys are lost duplicates may be ordered from your Volvo dealer The central locking system is described in detail in section Doors and locks Contents Top of Page file K ownersdocs 1990 1990_740 90740_02 htm 2 of 2 12 30 2006 8 25 4...

Page 7: ...truments switches and controls pg 7 Instruments switches and controls pg 23 1 Air louver pg 17 2 Headlights parking lights pg 14 pg 16 3 Turn signals Cruise Control optional pg 14 4 Hazard warning flashers pg 8 5 Instruments file K ownersdocs 1990 1990_740 90740_03 htm 1 of 9 12 30 2006 8 25 49 AM ...

Page 8: ...on Turbo 19 Space for additional equipment 20 Space for additional equipment pg 23 21 Air louver pg 13 22 Starting ignition switch steering wheel lock pg 29 23 Electrically operated sun roof pg 19 24 Rear window demister 25 Horn pg 19 26 Electrically heated driver s seat The pages in this section provide detailed descriptions of the vehicle s instruments and controls Note that vehicles may be equi...

Page 9: ...asuring shorter distances last figure represents 1 10 mile or km Trip odometer reset knob Push in to reset Temperature gauge The pointer should be approximately midway on the gauge face when driving If the pointer approaches the red range repeatedly check coolant level and fan belt tension Do not drive the car with the pointer in the red range See sections Coolant and Drive belts WARNING Allow eng...

Page 10: ...boost pressure gauge is divided into sections Black section The engine acts as a normally aspirated engine Best fuel economy is achieved while driving in this range Yellow section The turbo is providing boost pressure pg 10 Indicator and warning lights 1 Not in use 2 Not in use 3 ABS system see p 12 4 Service reminder light see p 12 5 SRS malfunction light 6 Low engine oil pressure 7 Alternator no...

Page 11: ...unning check the tension of the generator drive belt as soon as possible NOTE This warning lights is illuminated if the generator is not charging However parking brake brake failure and bulb failure warning lights will be illuminated at the same time due to the design of the system Check Engine warning light If the lamp comes on or stays on after the vehicle has started the Engine Check diagnostic...

Page 12: ... This light will come on at 5 000 mile 8 000 km intervals It is a reminder to the driver to have the engine oil and oil filter changed The light will stay on 2 minutes after the start until reset by the servicing dealer Anti lock Brake System ABS ABS brakes are designed to prevent the brakes from locking under severe braking conditions If the light comes on while driving there is a malfunction of ...

Page 13: ...em If the light comes on or stays on after the vehicle has started the SRS diagnostic system has detected a fault Drive to an authorized Volvo dealer for inspection See section SRS for further information Programming instructions for shift indicator If the current supply to the control unit is cut battery disconnected the control unit will have to be re programmed as the control unit memory will b...

Page 14: ...ering wheel lock might be under tension when the car is parked Turn the steering wheel slightly to free the ignition key A chime will sound if the starting key is left in the ignition lock and the front door on the driver s side is opened file K ownersdocs 1990 1990_740 90740_03 htm 8 of 9 12 30 2006 8 25 49 AM ...

Page 15: ...ater blower cigarette lighter accessories etc on II Drive position key position when engine is running III Starting position release the key when the engine starts The key returns automatically to driving position Contents Top of Page file K ownersdocs 1990 1990_740 90740_03 htm 9 of 9 12 30 2006 8 25 49 AM ...

Page 16: ... by moving the turn signal lever to the first stop and holding it there The lever will return to the neutral position when released 2 Signal lever engaged for normal turns Note Defective turn signal bulb will cause turn signal indicator and remaining signal lights to flash more rapidly than normal file K ownersdocs 1990 1990_740 90740_04 htm 1 of 15 12 30 2006 8 25 50 AM ...

Page 17: ...nd release it 3 Headlight flasher headlights off Move the lever towards the steering wheel The headlight high beam will be on until the lever is released Hazard warning flasher The four way flasher should be used to indicate that the vehicle has become a traffic hazard file K ownersdocs 1990 1990_740 90740_04 htm 2 of 15 12 30 2006 8 25 50 AM ...

Page 18: ...ntermittent wiper With switch in this position the wipers will sweep approximately every seventh second 2 Single sweep position Switch returns automatically when released 3 Wipers low speed 4 Wipers high speed 5 Windshield wiper washer The wiper will make 2 3 complete sweeps after lever is released file K ownersdocs 1990 1990_740 90740_04 htm 3 of 15 12 30 2006 8 25 50 AM ...

Page 19: ...ously 2 Intermittent position the wiper strokes approximately every 10 seconds 3 Tailgate washer After the button is released the wiper strokes 2 3 additional times before stopping The electrical circuit is protected by fuse 12 located in the central electrical unit See the section entitled Fuses file K ownersdocs 1990 1990_740 90740_04 htm 4 of 15 12 30 2006 8 25 50 AM ...

Page 20: ...ts and holds approx 0 5 US gal 2 liters sedans and 0 8 US gal 3 2 liters wagons During cold weather the reservoir should be filled with windshield washer solvent pg 16 Cruise control Cruise control optional on certain models The cruise control switches are located on the turn signal switch lever To engage and set desired speed Set switch 1 to ON Accelerate to desired cruise speed file K ownersdocs...

Page 21: ... Acceleration Momentary acceleration such as for passing does not interrupt cruise control operation The previously selected speed will be maintained without having to set switch to RESUME To disengage the cruise control system set switch 1 to position OFF or depress the brake pedal Switching off the starting ignition switch or moving the gear selector to position N will automatically disengage th...

Page 22: ...hen the starting ignition switch is turned OFF Change from high to low beam and vice versa by moving the turn signal switch lever on the left side off the steering column toward the steering wheel Canada only On models with day running lights The low beams will come on automatically when the engine is started The high beams can only be switched on if the headlight switch is in position pg 18 Rear ...

Page 23: ...uch as fog rain snow smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft 150 meters The headlights must be switched on Note that the local regulations governing the use of these lights may vary Auxiliary front fog lights optional on certain models file K ownersdocs 1990 1990_740 90740_04 htm 8 of 15 12 30 2006 8 25 50 AM ...

Page 24: ...to retract the antenna when the audio system is turned on This will permit operation of the cassette drive with the antenna in the down position CAUTION Always lower the antenna when entering a garage or car wash to avoid antenna damage pg 19 Rear window demister Heated front seats file K ownersdocs 1990 1990_740 90740_04 htm 9 of 15 12 30 2006 8 25 50 AM ...

Page 25: ...he system switches off automatically after 10 15 minutes on certain models Heated front seats The front seats are equipped with electrically heated backrests and seat cushions The heating is thermostatically controlled and cuts out automatically file K ownersdocs 1990 1990_740 90740_04 htm 10 of 15 12 30 2006 8 25 50 AM ...

Page 26: ...e passenger seat will only be heated when it is occupied pg 20 Parking brake Cigarette lighter Ash trays Parking brake hand brake The lever is situated between the front seats The brake is applied to the rear wheels In order to obtain the best possible performance of the parking brake see section titled Brake System WARNING Always use the parking brake hand brake when parking On hills also turn th...

Page 27: ...b fully When the knob automatically releases the cigarette lighter is ready for use The starting ignition switch must be switched on to position I or II for the cigarette lighter to function file K ownersdocs 1990 1990_740 90740_04 htm 12 of 15 12 30 2006 8 25 50 AM ...

Page 28: ...the driver s armrest as shown in the above illustration The starting ignition switches must be ON position II for the electrically operated windows to function The window is lowered if the rear part of the switch is pressed and raised if the front part of the switch is pressed WARNING Remove the starting ignition key when children are left unattended in the vehicle file K ownersdocs 1990 1990_740 ...

Page 29: ...l as the switch on the driver s door The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver s door pg 22 Audio Cassette Tuner controls and indicators Operating instructions For complete operating instructions maintenance guidelines and specifications please consult your Audio Cassette Tuner Instruction Booklet ...

Page 30: ...es the condition known as multipath distortion This distortion is the result of the reflected signal and the direct signal reaching your antenna at slightly different times causing a cancellation of all signals This condition will sound like hissing or static Very little can be done to eliminate this problem however lowering the treble on your radio could help mask these disturbances thereby allow...

Page 31: ...onditioning Depending on which function you select warm or cool cold air is distributed to the different parts of the passenger compartment An additional driver s air louver is located beneath the steering column and can be adjusted upwards downwards or closed as desired file K ownersdocs 1990 1990_740 90740_05 htm 1 of 5 12 30 2006 8 25 51 AM ...

Page 32: ...through the dash air louvers as long as they are open independently of the position of the air distribution control Close the dash air louvers to obtain maximum air flow to floor or windshield pg 24 Heating and ventilation Heating and ventilation with air conditioning Fan 0 off 4 max speed file K ownersdocs 1990 1990_740 90740_05 htm 2 of 5 12 30 2006 8 25 51 AM ...

Page 33: ...m air can be obtained even though the air conditioning system is operating Air conditioning unit not engaged pg 25 Heating and ventilation Optimum heat file K ownersdocs 1990 1990_740 90740_05 htm 3 of 5 12 30 2006 8 25 51 AM ...

Page 34: ...ch is at O This is a safety measure to prevent formation of ice in the system When the outside air is contaminated with exhaust gases smoke etc as when driving through a tunnel move the lever to for a few minutes In this position very little air is drawn in to the passenger compartment from outside Do not however leave the lever in this position for more than 10 15 minutes since hardly any fresh a...

Page 35: ...Volvo 1990 740 Model Always keep the air inlet grill in front of the windshield clear of snow in winter Contents Top of Page file K ownersdocs 1990 1990_740 90740_05 htm 5 of 5 12 30 2006 8 25 51 AM ...

Page 36: ...ood pg 40 Passenger compartment storage spaces pg 41 Tailgate Child safety lock wagons pg 42 Station wagon tailgate storage space pg 43 Folding rear seat wagon pg 44 Removing seat cushions Securing cargo pg 45 Cargo space lighting spare tire jack wagon pg 27 Front seats Height adjustment manual The front section of the driver s seat can be adjusted to three height positions and the rear section to...

Page 37: ...sired position Make sure that the seat is properly secured when you release the control WARNING Do not adjust the seat while driving The seat should be adjusted so that the brake pedal can be depressed fully Electrically operated driver s seats certain models The front seats are electrically operated Using the switches on the sides of the seats you can adjust the height of the seat rear file K own...

Page 38: ...kwise to tilt seat back forward Note that body weight must be shifted to allow seat back to move forward or rearward pg 28 Rear side view mirrors Rear view mirror A Normal position B Night position reduces glare from following headlights CAUTION Never use ice scrapers made of metal as they can easily scratch the mirror surface file K ownersdocs 1990 1990_740 90740_06 htm 3 of 7 12 30 2006 8 25 52 ...

Page 39: ...the lever to adjust WARNING The mirrors should always be adjusted prior to driving Objects seen in the wide angle right side view mirror are closer than they appear to be file K ownersdocs 1990 1990_740 90740_06 htm 4 of 7 12 30 2006 8 25 52 AM ...

Page 40: ...he control switches are located in the driver s door armrest A Adjustment sideways B Adjustment up down pg 29 Interior light Sun roof Interior light 1 Light always on 2 Light always off 3 Light is on when either of the front or rear doors are opened file K ownersdocs 1990 1990_740 90740_06 htm 5 of 7 12 30 2006 8 25 52 AM ...

Page 41: ... or the rear edge can be raised or lowered to provide various ventilation positions 1 Depress the button prior to cranking 2 Counter clockwise sliding roof 3 Clockwise ventilation positions WARNING For added safety always have the crank folded during driving file K ownersdocs 1990 1990_740 90740_06 htm 6 of 7 12 30 2006 8 25 52 AM ...

Page 42: ...er switch To raise the rear edge of the sun roof depress the bottom portion of the switch To close the sun roof depress the side of the rocker switch opposite the side used to open the sun roof NOTE In case of sun roof malfunction see Service diagnosis Contents Top of Page file K ownersdocs 1990 1990_740 90740_06 htm 7 of 7 12 30 2006 8 25 52 AM ...

Page 43: ...ve legislation governing how and where children should be carried in car Find out the regulations existing in your state or province Recent accident statistics have shown that children are safer in rear seating positions than front seating positions when properly restrained A child restraint system can help protect a child in a vehicle Here s what to look for when selecting a child restraint syste...

Page 44: ...he backrest on wagons must be folded down slightly to reach the anchorages When the car is delivered the holes for these anchorages are covered by plastic covers In cars designated for Canada one top tether anchorage set will be in the glove box The top tether anchorage set includes the top tether anchorage plate an M8 bolt 30 mm 1 18 long and a plastic trim cover If another set is needed consult ...

Page 45: ...s after the starting ignition key is turned to the driving position One light is located in the instrument panel and one in the console between the front seats A chime will sound at the same time if the driver has not fastened his seat belt The rear seats are provided with self retracting inertia reel belts The front seats are provided with twin roller belts To buckle Pull the belt out far enough ...

Page 46: ...ted or turned The lap belt must be positioned low on the hips not pressing against the abdomen Make sure that the shoulder belt is rolled up into its retractor and that the shoulder and lap belts are taut Before exiting the car check that the seat belt retracts fully after being unbuckled If necessary guide file K ownersdocs 1990 1990_740 90740_07 htm 4 of 10 12 30 2006 8 25 53 AM ...

Page 47: ...at belts cont Center rear belt adjustment The center rear seat belt is manually adjustable It should always be adjusted to fit snugly across the lap To unfasten Depress red pushbutton in receptacle buckle and let the belts rewind into their retractors Maintenance Check periodically that the anchor bolts are secure and that the belts are in good condition Use water and a mild detergent for cleaning...

Page 48: ...e belt In the above checks you should not be able to pull the belt out During pregnancy Pregnant women should always wear seat belts Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen The lap portion of the belt should be located low as shown in the above illustration NOTE Legislation in your state or province may mandate seat belt usa...

Page 49: ...uipped with a Supplemental Restraint System SRS The Volvo SRS consists of a driver s side airbag with a driver s side knee bolster The system is designed to supplement the protection provided by the three point seat belt system The interior of an SRS equipped Volvo looks very much the same as any other The only indications of the system s presence are the SRS embossed on the steering wheel pad and...

Page 50: ...ximately 12 mph 19kph the sensor 3 activates the gas generators causing the airbags to be inflated with nitrogen gas As the movement of the driver compresses the airbag some of the gas is expelled at a controlled rate to provide better cushioning The entire process including inflation and deflation of the airbags takes approximately two tenths of a second WARNING When installing any optional equip...

Page 51: ...the diagnostic system Sensor unit electronics integrity Reserve energy supply Diagnostic output circuit System voltage Integrity of system connectors Mercury switch closure Gas generator ignitor WARNING If the SRS warning light stays on after the engine has started or if it comes on while you are driving drive the car to the nearest authorized Volvo Dealer for inspection as soon as possible ATTENT...

Page 52: ...s etc should also be inspected at this time This service must be performed by an authorized Volvo dealer Should you have any questions about the SRS system please contact your authorized Volvo Dealer or Consumer Affairs Department In the U S A Volvo Cars of North America One Volvo Drive Rockleigh New Jersey 07647 In Canada Volvo Canada Ltd 175 Gordon Baker Road Willowdale Ontario M2H2N7 Contents T...

Page 53: ...lock the car by using the lock button on the inside of the driver s door push pull to lock unlock all the doors Check the action of the buttons on the other doors to verify their correct function lock unlock The driver s door can be locked only by using the key when outside the vehicle WARNING The lock buttons should not be in the down position during driving In case of an accident this may hinder...

Page 54: ...lockwise When the door is closed the switch will return to its normal position pg 37 Child safety locks Trunk lid sedan Child safety locks The buttons are located on the rear door jambs A The door lock functions normally B The door cannot be opened from the inside Normal operation from outside WARNING Remember in the event of an accident the rear seat passengers cannot open the doors from the insi...

Page 55: ... trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below Withdraw key in horizontal position The trunk is now always locked This option can be used if for example you lend your car to somebody If you give only the service key to the driver it will not be possible to open the trunk To reconnect the lock to the central locking system Wit...

Page 56: ...ways off B Light is on when trunk lid is opened Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis etc file K ownersdocs 1990 1990_740 90740_08 htm 4 of 7 12 30 2006 8 25 54 AM ...

Page 57: ...he upholstery Please note that the flap in the rear seat is only intended for light loads such as skis wood etc Max length of load 6 1 2 ft 2 m Max weight of load 33 lbs 15 kg WARNING Always turn engine off and apply parking brake when loading unloading the vehicle Place transmission selector in P PARK position to help prevent inadvertent movement of selector pg 39 Hood Engine compartment light fi...

Page 58: ...ss the safety catch handle Open the hood Check that the hood locks properly when closed The normal opening angle for the hood approximately 55 By turning the catches on the hinges as illustrated the hood can be opened to the vertical position The catches will return to their normal position when the hood is closed file K ownersdocs 1990 1990_740 90740_08 htm 6 of 7 12 30 2006 8 25 54 AM ...

Page 59: ... Take care in low roof garages Engine compartment light A the light is always off B the light comes on when the hood is opened Contents Top of Page file K ownersdocs 1990 1990_740 90740_08 htm 7 of 7 12 30 2006 8 25 54 AM ...

Page 60: ...paces WARNING Packages on the rear window shelf can obscure vision and may become dangerous projectiles in the event of a sudden stop or an accident pg 41 Tailgate Child safety lock wagon file K ownersdocs 1990 1990_740 90740_09 htm 1 of 9 12 30 2006 8 25 55 AM ...

Page 61: ...TE If the vehicle has a central locking system the tailgate will be unlocked and locked at the same time as the driver s door The tailgate is opened by pressing up the catch on the handle Opening from the inside To open the tailgate from the inside of the vehicle move the lever to the left and push outwards file K ownersdocs 1990 1990_740 90740_09 htm 2 of 9 12 30 2006 8 25 55 AM ...

Page 62: ...ventilation system control to and fan control to its highest setting Location and setting of child safety lock Child Safety lock The tailgate incorporates a safety catch which is located to the side of the lock A the tailgate functions normally B the tailgate cannot be opened from the inside pg 42 Concealed storage bins Opening the small storage bin Concealed storage bins file K ownersdocs 1990 19...

Page 63: ...rgo space the largest bin can be locked with a key The lid of the largest bin is hinged in the middle Tool box Tool box The tool box can be released by turning the catch pg 43 Folding rear seat wagon file K ownersdocs 1990 1990_740 90740_09 htm 4 of 9 12 30 2006 8 25 55 AM ...

Page 64: ...ted too far to the rear Place a hand on the rear of the seat cushion lift the release lever on the seat cushion and swing the cushion up and toward the back of the front seats Remove head restraints from rear seat This is done by grasping the restraint and lifting straight up Move the backrest release lever upwards and fold the backrest forward file K ownersdocs 1990 1990_740 90740_09 htm 5 of 9 1...

Page 65: ...in on the folded down backrest of the rear seat Cargo must not be stacked higher than the top of seatbacks This will reduce the possibility of luggage etc becoming projectiles during sudden maneuvers rapid braking or an accident pg 44 Removing seat cushions Securing cargo wagon Lift the seat out of the hinges Removing seat cushions The seat cushion can be easily removed to provide a slightly large...

Page 66: ...icles could otherwise damage the frontseat backrest and or cause injury to passengers in the event of rapid braking or a collision Always secure cargo Securing cargo As a safety precaution the cargo space is equipped with six eyelets to which straps can be attached to secure luggage Suitable straps or a cargo net can be purchased from your Volvo dealer WARNING The eyelets are not to be used as pas...

Page 67: ...e is opened 2 The light is always OFF 3 The light is always ON Spare tire and jack Spare tire Jack Crank Spare tire and jack The spare tire and the jack are located beneath the floor mat in the large storage bin Always secure the spare tire and the jack to prevent them from rattling file K ownersdocs 1990 1990_740 90740_09 htm 8 of 9 12 30 2006 8 25 55 AM ...

Page 68: ...Volvo 1990 740 Model Contents Top of Page file K ownersdocs 1990 1990_740 90740_09 htm 9 of 9 12 30 2006 8 25 55 AM ...

Page 69: ...0 Transmission pg 54 Points to remember pg 56 Driving economy pg 57 Emergency towing pg 58 Vehicle towing information pg 59 Jump starting pg 60 Catalytic Converter pg 61 Brakes pg 62 Towing a trailer pg 63 Cold weather precautions pg 64 Before a long distance trip pg 65 Vehicle storage A new car should be broken in Refrain from utilizing your car s full driving potential during the first 1 200 mil...

Page 70: ...e 80 130 90 150 These are the maximum speeds recommended by the factory Note that legislation in different countries and states can stipulate maximum speeds other than those given here pg 47 Fuel requirements Refueling Unleaded Fuel Each Volvo has a three way catalytic converter and must use only unleaded gasoline U S and Canadian regulations require that pumps delivering unleaded gasoline be labe...

Page 71: ...t sure whether there is alcohol in the gasoline you buy check with the service station operator Blends of unleaded gasoline and ethanol ethyl alcohol grain alcohol sometimes called gasohol are available in some areas Gasohol if used must contain no more than 10 percent ethanol and must have an R M 2 ratings of 87 or higher If you experience problems with starting driveability or fuel economy with ...

Page 72: ...gasoline has been shown to be effective in reducing the build up of certain injector deposits pg 48 Starting the engine Turbo caution To start the engine 1 Fasten the seat belt WARNING Before starting check that the seat is adjusted properly Make sure the brake pedal can be depressed completely Move the seat closer if necessary Refer to section Front seats 2 Apply the parking brake if not already ...

Page 73: ...as soon as possible This is best achieved by driving with a light foot on the accelerator pedal for a few minutes after starting rather than prolonged idling Turbo caution Never race the engine immediately after starting Oil flow may not reach some lubricating points fast enough to prevent engine damage Before switching off the engine let it operate at idle for a short time to allow the spinning o...

Page 74: ...e the brakes and accelerate To stop the car release the accelerator pedal and apply the brakes Selecting position N when standing still with engine running for prolonged periods of time will avoid overheating transmission fluid The following Special Tips apply to cars with automatic transmission For steep hills and when driving for prolonged periods at low speed position 1should be selected Avoid ...

Page 75: ...matic transmission cont Gear selector positions P park R reverse N neutral D drive 2 intermediate 1 low P Park Use this position when starting the engine or parking the vehicle Never use P while car is in motion The transmission is mechanically locked when in position P Also apply the parking brake when file K ownersdocs 1990 1990_740 90740_11 htm 2 of 6 12 30 2006 8 25 57 AM ...

Page 76: ...ed Use parking brake The car can also be started in this position Driving gears D Drive D is the normal driving position Upshifts and downshifts of the forward gears occur automatically and are governed by accelerator pedal position and vehicle speed Lock up certain models With the gear selector in position D Drive the lockup device disengages the torque converter at speeds above approx 47 56 mph ...

Page 77: ... 1 to select low gear when no upshift is desired for instance when entering and descending steep grades Shift gate The gear selector can be moved freely between D and 2 Selections of other positions are obtained by depressing the selector knob prior to moving the selector Slightly depressing the selector knob allows selection of positions N D 2 and 1 Fully depressing the selector knob allows selec...

Page 78: ... disengaged thus providing a three speed transmission As a reminder the é light on the dashboard glows By pressing in the button again the transmission reverts to four speed operation and the é light shuts off Disengage the 4th gear when towing a trailer driving in mountainous regions Since using the 4th gear improves fuel economy it should be used as often as possible in conditions other than tho...

Page 79: ...e local speed limits Kick down Automatic shift to a lower gear kick down is achieved by depressing the accelerator pedal fully and briskly An up shift will be achieved when approaching the top speed for a particular gear or by releasing the accelerator pedal slightly Kick down can be used for maximum acceleration or when passing at highway speeds below a certain limit NOTE The kickdown feature sho...

Page 80: ...n engaging disengaging overdrive 5th gear Remove foot from the clutch pedal after shifting Overdrive 5th gear The overdrive can be engaged in 4th gear only The overdrive is engaged disengaged by depressing the switch on top of the gear shift lever file K ownersdocs 1990 1990_740 90740_12 htm 1 of 7 12 30 2006 8 25 58 AM ...

Page 81: ... To improve mileage it is recommended to use the overdrive as much as possible at speeds above 45 mph 70 km h The green control light 5 on the dashboard lights when the overdrive is engaged See Shift indicator light section for more information on economical use of the manual transmission Lift before selecting reverse Reverse gear file K ownersdocs 1990 1990_740 90740_12 htm 2 of 7 12 30 2006 8 25...

Page 82: ...check that the tires are inflated to the recommended pressure according to the vehicle load See Tire pressure section Loads should be distributed so that capacity weight or maximum permissible axle loads are not exceeded WARNING It is recommended that tire of the same make and dimensions be used on all four wheels Do not use bias ply tires as this will adversely alter vehicle handling characterist...

Page 83: ... 220 lbs 100 kg for removable racks mounted on drip rails Max roof load is 70 lbs 30 kg for permanent rack mounted directly on roof pg 55 Points to remember cont Cooling system The risk for overheating is greatest especially in hot weather when towing a trailer up steep inclines for prolonged periods at wide open throttle and low engine rpm idling for prolonged periods while the air conditioning i...

Page 84: ...ection to the wrong terminal will damage the diodes Before connections are made check the polarity of the battery with a voltmeter If booster batteries are used for starting they must be properly connected to minimize the risk of the diode being damaged For correct connection see Jump starting section Never disconnect the battery circuit for example to replace the battery while the engine is runni...

Page 85: ...peed of your vehicle to immediate traffic conditions Observe the following rules Bring the engine to normal operating temperature as soon as possible by driving with a light foot on the accelerator pedal for the first minutes of operation A cold engine uses more fuel and is subject to increased wear Whenever possible avoid using the car for driving short distances This does not allow the engine to...

Page 86: ...ing brakes Incorrect front end alignment Low tire pressure Some of the above mentioned items and others are checked at the standard Maintenance Service intervals Carbon deposit build up Your engine has been designed for peak performance and smooth operation The fuel you use plays a major role on how your engine will function With the many variations of fuel available it is important that detergent...

Page 87: ...ure required is 3 4 times above normal and greater steering effort must be exerted Gear selector in position N Check transmission oil level see section titled Transmission oil If battery is dead the gear selector must be released from the P position manually See page 6 18 for instructions Maximum speed 20 mph 30 km h Maximum distance with rear wheels on ground 20 miles 30 km Cars equipped with aut...

Page 88: ...t applied at the front will damage radiator and air conditioning lines It is equally important not to use slingtype equipment at the rear or apply lifting equipment inside the rear wheels serious damage to the rear axle may result pg 59 Jump starting file K ownersdocs 1990 1990_740 90740_13 htm 2 of 10 12 30 2006 8 25 59 AM ...

Page 89: ...e to any part of fuel system or any moving parts Avoid touching hot manifolds After engine has started remove first the negative terminal jumper cable Then remove the positive terminal jumper cable WARNING To reduce the possibility of explosion never expose battery to open flame or electric spark Do not smoke near battery Batteries generate hydrogen gas which is flammable and explosive Battery flu...

Page 90: ...ne or the vehicle may be illegal and can cause three way catalytic converter or exhaust system overheating This includes Altering fuel injection settings or components Adjusting distributor ignition timing beyond specified limits Altering emission system components or location or removing components Repeated use of leaded fuel Do not park your car over combustible materials such as grass or leaves...

Page 91: ...e hood and check the brake fluid level in the reservoir see Brake fluid power steering section WARNING If the fluid level is below the MIN mark in either section of the reservoir Do Not Drive Tow the car to a Volvo dealer and have the brake system checked and any leakage repaired If the fluid level is below the MIN mark in half of the reservoir Drive carefully to a garage and have the brake system...

Page 92: ...0 km h transmission in neutral applying the parking brake with the release button pressed in during the stop The force must not lock the rear wheels If this happens rotate the brake enough to let the wheels rotate Drive a mile between each stop to cool the brakes Check for proper parking brake operation WARNING The brake lights are not illuminated when applying the parking brake To warn traffic fr...

Page 93: ... attached trailer hitches must not be used on Volvos nor should safety chains be attached to the bumper Trailer hitches attaching to the vehicle rear axle must also not be used Recommended hitch tongue load is 165 75 kgs for trailer weights above 2 650 lbs 1 200 kgs and 143 154 lbs 65 70 kgs for trailer weights below 2 650 lbs 1 200 kgs However the hitch tongue load should not exceed 200 lbs 90 kg...

Page 94: ... etc are used more often Moreover the capacity of the battery decreases as the temperature drops In very cold weather a poorly charged battery can freeze and be damaged It is therefore advisable to check the state of charge more frequently and spray an anti rust oil on the battery posts The viscosity of the engine oil is important Oil with low viscosity thinner oil improves cold weather starting a...

Page 95: ...e Check transmission oil level and rear axle for leakage Check condition of drive belts Check state of charge of battery Examine tires carefully the spare tire as well and replace those that are worn Check tire pressures The brakes front wheel alignment and steering gear should be checked by your Volvo dealer only Check all lights including high beams Reflective warning triangles are legal require...

Page 96: ...ly the hand brake Block the wheels instead Disconnect the battery s negative cable Lift the wiper arms away from the windshield Increase tire pressure to maximum allowed i e 36 psi Open one of the window s slightly for ventilation Ensure that the coolant contains sufficient anti freeze to provide protection down to 22 F 30 C Volvo anti freeze also provides resistance against corrosion Remove all v...

Page 97: ...e section height and the width of the tire R radial tires 16 suitable intended rim size The tires have good road holding characteristics and offer good handling on dry and wet surfaces It should be noted however that the tires have been developed to give these features on snow ice free surfaces For optimum road holding on icy or snow covered roads we recommend suitable winter tires When replacing ...

Page 98: ... pressure Drive smoothly avoid fast starts hard braking and tire screeching Tire wear increases with speed Do not change wheel location unless necessary Correct front wheel alignment is very important Unbalanced wheels impair tire economy and driving comfort Unbalanced wheels impair tire economy and driving comfort Hitting curbs or potholes can damage the tires and or wheels permanently Flat spots...

Page 99: ... wheels are always on the same side of the car Tire chains can only be used on the rear wheels if the chains do not project too far from the tire and chafe against the brake caliper or other components Strap on emergency chains must not be used since the clearance between the brake caliper and the wheel rim is inadequate WARNING Special wheel rims for air dams Only special wheel rims tested and ap...

Page 100: ...on the right front door This label lists both the tire and vehicle design limits Do not load your car beyond the load limits indicated NOTE This label is a sample See label on your car for correct data Contents Top of Page file K ownersdocs 1990 1990_740 90740_14 htm 4 of 4 12 30 2006 8 26 00 AM ...

Page 101: ... possibility that something might go wrong and prevent you from driving such as a punctured tire blown fuse or bulb pg 70 Special spare tire pg 71 Changing a wheel pg 73 Replacing bulbs pg 80 Replacing fuses pg 83 Replacing wiper blades pg 84 Troubleshooting Service diagnosis pg 70 Spare tire file K ownersdocs 1990 1990_740 90740_15 htm 1 of 5 12 30 2006 8 26 01 AM ...

Page 102: ...re in use Do not therefore exceed 50 mph 80 km h Special Spare The spare tire of your car is what is called a Special Spare This is embossed on the tire See illustration Recommended tire pressures see decal should be maintained irrespective of which position on the car the Special Spare tire is used on In the event of damage to this tire a new one can be purchased from your Volvo dealer pg 71 Whee...

Page 103: ...a floor wagons Before using the jack make sure the car is standing on firm level ground Apply the parking brake On models with automatic transmission place the transmission selector lever in position P On models with manual transmission place the gear shift lever in 1st gear or reverse Block the wheels standing on the file K ownersdocs 1990 1990_740 90740_15 htm 3 of 5 12 30 2006 8 26 01 AM ...

Page 104: ... its original position as when changing over to winter tires wheels When reinstalling the wheel cap allow a gap of approximately 1 5 5 mm between the cap and the rim to help prevent imbalance pg 72 Wheel changing cont There is a jack attachment adjacent to each wheel location Hang the jack from the attachment alt 1 or position the jack on the bar in the jack attachment alt 2 as shown in the illust...

Page 105: ... standing on the ground Use rigid wooden blocks or large stones The jack should be kept well greased Installing the wheel Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Make sure that you align the wheel with the guide stud on the wheel hub prior to installation Install the wheel nuts crosswise and tighten lightly The bevelled side of the nuts should face th...

Page 106: ...r this is that grease oil or any other impurities can be carbonized onto the bulb and damage the reflector Use bulbs of correct type and voltage Failure to do so could cause the bulb failure warning light to activate Access to the bulbs is obtained from the engine compartment Switch off the lights and ignition key Note It may be necessary to remove the washer fluid reservoir fill tube in order to ...

Page 107: ...o ________________________ Headlamp 45 65 9004 Turn signal side indicator 1 To remove turn the lamp holder 1 4 turn counter clockwise 2 Press the bulb in and turn it 1 4 turn counter clockwise 3 Replace the bulb and reinstall the unit in the reverse order Power CP W Socket US Bulb No ______________________________ 24 2 2 21 5 BAY 15d 1157 NA file K ownersdocs 1990 1990_740 90740_16 htm 2 of 11 12 ...

Page 108: ...ove bulb holder and bulb one unit 3 Depress bulb in bulb holder turn it slightly counterclockwise and remove it 4 Install a new bulb Install bulb holder in tail lamp 5 Check that bulb lights Replace tail lamp inside cover Bulbs Power Socket US Bulb No CP W 5 Back up light 32 21 BA 15s 1156 3 Brake light 32 21 BA 15s 1156 2 Rear turn signal 32 21 BA 15s 1156 6 Rear foglamp 32 21 BA 15s 1156 1 4 Tai...

Page 109: ...ng tail light bulbs wagon models To avoid confusion replace the bulbs one at a time Turn off the lights Remove the cover with a screw driver Rotate the bulb holder about 1 2 1 cm counterclockwise and remove the holder from the tail light cluster Gently press the bulb into the holder then rotate the bulb counterclockwise in order to release it Install a new bulb in the holder and replace the bulb h...

Page 110: ...stall cluster cover pg 77 Replacing bulbs Engine compartment light Insert a screwdriver and pry off the light assembly Lift it out to remove Replace the bulb Bulb Power Socket Engine compartment light 10 W SV8 5 file K ownersdocs 1990 1990_740 90740_16 htm 5 of 11 12 30 2006 8 26 02 AM ...

Page 111: ...light sedan models Depress the catch with a screwdriver and remove the light assembly Lift it out remove Replace the bulb License plate light sedan models file K ownersdocs 1990 1990_740 90740_16 htm 6 of 11 12 30 2006 8 26 02 AM ...

Page 112: ...t 10W SV8 5 License plate light 4W Ba9s pg 78 Replacing bulbs cont License plate light wagon models Remove the screws with a Phillips head screwdriver Remove lamp housing Depress the bulb and rotate it counter clockwise Remove the bulb Install a new bulb and re install light housing Bulb Power Socket License plate light 4W Ba 9s file K ownersdocs 1990 1990_740 90740_16 htm 7 of 11 12 30 2006 8 26 ...

Page 113: ...ion Depress catch with a screwdriver Sedan models Pull the cover upwards to remove it Wagon models Grasp the cover with both hands and pull it towards you Bulb Power Socket High level brake light 21W 32cp Ba 15s US bulb no 1156 file K ownersdocs 1990 1990_740 90740_16 htm 8 of 11 12 30 2006 8 26 02 AM ...

Page 114: ...r and check that the light works Sedan models Press the cover into position noting the position of the alignment pin at the top Wagon models Align the catches and press the cover into position pg 79 Replacing bulbs cont file K ownersdocs 1990 1990_740 90740_16 htm 9 of 11 12 30 2006 8 26 02 AM ...

Page 115: ...g Bulb Power Socket Interior light 10W SV8 5 Reading light 5W W2 1x9 5d Door Warning lamps All doors are equipped with red warning lamps To replace a bulb insert a screwdriver as shown in picture and gently turn it to remove the lens Withdraw the bulb replace it and re insert the lens Bulb Power Socket Door warning lamp 3W W2 1x9 5d file K ownersdocs 1990 1990_740 90740_16 htm 10 of 11 12 30 2006 ...

Page 116: ...Volvo 1990 740 Model Contents Top of Page file K ownersdocs 1990 1990_740 90740_16 htm 11 of 11 12 30 2006 8 26 02 AM ...

Page 117: ... central electrical unit behind the ashtray in the center console To obtain access to the central electrical unit Remove the ashtray Pull out and depress the tongue Press up the section marked electrical fuses press and remove the unit There are 25 fuses in two rows See following pages for fuse designations locations pg 81 Fuses cont file K ownersdocs 1990 1990_740 90740_17 htm 1 of 5 12 30 2006 8...

Page 118: ...unclip the fuse tool on the right hand side of the fuse compartment and use it to remove the fuse see illustration 1 Press the tool onto the fuse 2 Pull the tool and fuse straight up 3 Pull out the fuse from the tool and push in a new fuse in the same way 4 Push in the fuse in the fusebox with the tool 5 Slide the tool out file K ownersdocs 1990 1990_740 90740_17 htm 2 of 5 12 30 2006 8 26 03 AM ...

Page 119: ...compartment light interior light trunk light antenna door open warning power antenna make up mirror light 15 6 Heater fan ECC 30 7 Power seats 30 8 Electrically operated windows 30 9 Warning light seat belt turn signals air conditioning relays heated front seats electrically operated windows 15 10 Heated rear window Power operated sunroof Heated side view mirrors 30 11 Tank pump Lambda sond 15 12 ...

Page 120: ...formation concerning function and location of relays fuses etc refer to the Volvo Service Manuals These can be purchased directly using the Service Literature Brochure Order Form or through your Volvo dealer Some of the equipment systems listed may be available on certain models only and or as optional items only NOTE On cars equipped with ABS the system is protected by an additional 10A fuse loca...

Page 121: ...erly attached to the wiper arm For reasons of safety you should change the windshield wiper blades as soon as they start to leave marks on the windshield or fail to wipe efficiently and cleanly The wiper blades can be cleaned by using a stiff bristle brush and warm soapy water Contents Top of Page file K ownersdocs 1990 1990_740 90740_17 htm 5 of 5 12 30 2006 8 26 03 AM ...

Page 122: ...e electrical system Check all leads to spark plugs coil distributor battery and starter motor No fuel reaching engine Check that there is fuel in the tank Check that none of the hoses in the fuel system are loose Check that the fuses for the pump are not faulty fuses No 1 and 11 Faulty ignition system Check spark plugs electrode gap should be 0 028 0 7 mm and wipe clean Check distributor cap for c...

Page 123: ...85 Service diagnosis cont Tire imbalance or vibration during driving Wheel imbalance Have the wheels re balanced Level of oil in power assisted steering pump too low Check and fill oil see section Power steering fluid Engine overheats Radiator hose cracked or leaking Check and replace if necessary Insufficient coolant Check and fill coolant see section Cooling system Fan belt frayed or belt tensio...

Page 124: ...it manually First using a Phillips head screwdriver remove the two screws that secure the sun roof motor cover to the headliner Then using a screwdriver depress the white plastic clutch pin in the center of the motor screw see illustration and turn the screw to close or open the roof as desired Contents Top of Page file K ownersdocs 1990 1990_740 90740_18 htm 3 of 3 12 30 2006 8 26 03 AM ...

Page 125: ...ses of rust to your car are The accumulation of road dirt and moisture in hard to get at cavities and other areas under the car The removal of paint and protective coatings on the outside of the car and underneath through damage by stones gravel or minor accidents Several factors influence the speed at which corrosion will occur The length of time various parts of a car stay wet Parts of the car f...

Page 126: ...tant in those areas where road salt is used for de icing the relative humidity is higher air pollution is present and temperatures regularly stay above freezing Rustproofing inspection and touching up Your Volvo was carefully and thoroughly rustproofed at the factory The underbody and wheelhousings were sprayed with a thick durable rustproofing compound and the beams internal cavities and end sect...

Page 127: ... most wear Parts of the car which may need to be touched up and the recommended rustproofing compound are visible welded seams and panel seams thin underbody and wheel housings thick door hinges thin hood hinges and locks thin After completion of all work on the vehicle remove excess rustproofing compound with a cloth soaked in kerosene The sheet metal surfaces of the engine compartment are protec...

Page 128: ...te is located on the panel above the right side head lights NOTE When touching up the car it should be cleaned and dry The surface temperature should be above 60 F 15 C Minor stone chips and scratches Material Primer can Paint touch up bottle Masking tape Brush If the stone chip has not penetrated down to the metal and undamaged layer of paint remains the touch up paint can be applied as soon as t...

Page 129: ...imer and apply it with a small brush When the primer surface is dry the paint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry each application pg 91 Paint touch up cont file K ownersdocs 1990 1990_740 90740_19 htm 5 of 10 12 30 2006 8 26 04 AM ...

Page 130: ...Mask with tape and paper prior to painting larger surfaces Remove the masking immediately after application of the last paint coat before the paint starts to dry Touching up is as follows Remove paint flakes with masking tape Shake the spray can for at least 1 minute Spray on the primer Move the can slowly and evenly back and forth over the spot and about 8 12 in 20 30 cm from the surface Protect ...

Page 131: ...nage separator Dry the car with a clean chamois and remember to clean the drain holes in the doors and rocker panels The power radio antenna must be dried after washing Tar spots can be removed with kerosene or tar remover after the car bas been washed After washing the engine the spark plug wells should be blown dry A stiff bristle brush and lukewarm soapy water can be used to clean the wiper bla...

Page 132: ...m the drain holes in the doors and sills pg 93 Automatic car washing Polishing and waxing Chromed parts Automatic washing simple and quick An automatic wash is a simple and quick way to clean your car Keeping the underbody clean is most important especially in the winter Some automatic washers do not have the facilities for washing the underbody Before driving into an automatic wash make sure that...

Page 133: ...avel roads or on roads where salt is used during the winter After the car has been washed apply wax or an anti rust preparation Stains on chrome trim can be removed with commercially available chrome cleaner Do not use abrasive compounds or steel wool pg 94 Cleaning the upholstery Cleaning the upholstery Volvo recommends the use of Volvo approving cleaning products which are available at your auth...

Page 134: ...ken out for drying Spots on textile mats can be removed with a mild detergent Bear in mind Take extra care when removing stains such as ink or lipstick since the coloring can spread Use solvents sparingly Too much solvent can damage the seat padding Start from the outside of the stain and work toward the center Contents Top of Page file K ownersdocs 1990 1990_740 90740_19 htm 10 of 10 12 30 2006 8...

Page 135: ...icing pg 108 Power steering fluid brake fluid clutch fluid pg 109 Transmission fluid pg 110 Coolant pg 111 Lubrication body pg 112 Drive belts pg 96 Servicing Maintenance schedule A Adjust Correct if necessary I Inspect Correct or Replace if necessary R Replace L Lubricate Maintenance Operation thousand miles thousand km 0 6 1 2 1 0 2 0 5 8 10 16 15 25 20 32 25 40 30 48 35 56 40 64 45 72 50 80 55 ...

Page 136: ... Turbocharger mounting bolts A Valve clearance I I Vacuum fittings hoses and connections I I I Air cleaner filter R R Spark plugs R R Fuel system cap tank lines and connections I Torque exhaust system mounting bolts A Torque catalytic converter mounting bolts A Automatic transmission fluid I I I I R I I I R I I I R file K ownersdocs 1990 1990_740 90740_20 htm 2 of 5 12 30 2006 8 26 05 AM ...

Page 137: ... to maintain Volvo emission warranty 4 Not B 234 F 5 Does not pertain to B 230 F Regina B 230 F EGR B 234 F and B 230 FT EGR 6 B230 F Regina B 230 F EGR B 234 F and B 230 FT EGR Inspect every 10 000 miles 16 000 km pg 97 Servicing cont Maintenance Operation thousand miles thousand km 0 6 1 2 1 0 2 0 5 8 10 16 15 24 20 32 25 40 30 48 35 56 40 64 45 72 50 80 55 88 60 96 MISCELLANEOUS MAINTENANCE ENG...

Page 138: ... Recommended but not mandatory to maintain Volvo emission warranty 2 For services beyond the 60 000 miles 96 000 km consult your Maintenance Records manual and Maintenance Service Chart ___________________________________________________________________________ The following items should be checked weekly by the driver it takes only a few minutes Engine oil level Brake fluid level Radiator coolant...

Page 139: ...wipers Level of windshield washer fluid The following should also be carried out at regular intervals Washing Polishing Cleaning Rust protection Contents Top of Page file K ownersdocs 1990 1990_740 90740_20 htm 5 of 5 12 30 2006 8 26 05 AM ...

Page 140: ...le 8 000 km intervals Volvo advises you to follow the service program at 5 000 mile 8 000 km intervals which is outlined in the Maintenance Records Manual This maintenance program contains inspections and services necessary for the proper function of your car over the next 5 000 miles 8 000 km The maintenance services contain several checks which require special instruments and tools and therefore...

Page 141: ...mission System Warranty USA 5 year 80 000 kilometer Emission System Warranty Canada pg 99 Engine compartment 740 B 230F 1 Data plate 2 Expansion tank coolant 3 Oil filler cap engine 4 Oil dipstick engine 5 Oil dipstick automatic transmission 6 Brake fluid reservoir 7 Oil reservoir power steering 8 Washer fluid reservoir 9 Battery 10 Engine identification label Image of engine file K ownersdocs 199...

Page 142: ...tween the expansion tank marks Mixture 50 anti freeze coolant type C blue green and 50 water 9 Battery maintenance free type it is only necessary to check the electrolyte level at each service 8 Washer fluid reservoir should be filled with water and solvent wintertime windshield washer anti freeze Important Change engine oil and oil filter at 5 000 mile 8 000 km intervals pg 100 Engine compartment...

Page 143: ... MIN mark Brake fluid DOT 4 4 Oil level should be between the dipstick marks The distance between the marks represents approx 1 US qt 1 liter When necessary add oil of the same type as already used 2 Coolant level should be between the expansion tank marks Mixture 50 anti freeze coolant type C blue green and 50 water 8 Battery maintenance free type it is only necessary to check the electrolyte lev...

Page 144: ... least every 5 000 km 3 000 miles or more frequently if needed Be sure the oil level is maintained between the upper and lower marks on the dip stick Low oil level can cause internal damage to the engine and over filling can result in high oil consumption The distance between the dipstick marks represents approx 1 US qt 1 liter of oil Draining the oil Drain the oil after driving while it is still ...

Page 145: ... the two marks on the dipstick i e between MAX and MIN This is normal Do not add too much oil or excessive oil consumption will result if oil cooler Turbo models is drained add 0 7 US qts 0 6 liters Changing oil filter Replace the oil filter at every oil change pg 102 Engine oil Oil quality Meeting API specification SG or alternatively API SF file K ownersdocs 1990 1990_740 90740_21 htm 6 of 8 12 ...

Page 146: ... below 5 F 15 C Volvo recommends the use of energy conserving oils Look for the API label Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements Volvo does not recommend additional oil additives as they can adversely affect the engine Changing oil and oil filter Oil and oil filter are first changed at the 600 1 200 mile 1 000 2 000 km service T...

Page 147: ...iving in mountainous areas EVERY 5 000 miles 8 000 km OR EVERY 3 MONTHS WHICHEVER COMES FIRST Primarily highway driving Frequent trips of longer than 7 miles 11 km Normal driving EVERY 5 000 miles 8 000 KM OR EVERY 6 MONTHS WHICHEVER COMES FIRST American Petroleum Institute API labels These labels certify the oil conforms to the applicable standards and specifications of the API Contents Top of Pa...

Page 148: ...um fittings hoses and connections Unstable idle misfiring or poor emission control is often caused by leaking vacuum hoses or connections Check hoses and connections on distributor vacuum unit connections on heater control servo systems and hydraulic brake servo Checking and adjusting idle speed Your Volvo is equipped with an electronically controlled idle speed system that requires no checking or...

Page 149: ...er is replaced as one complete unit Replace more frequently if contaminated fuel is introduced into the tank or if there is reason to suspect that this has occurred Timing gear belt The timing gear belt should be adjusted at the 600 1 200 mile 1000 2000 km inspection We recommend that the timing gear belt be replaced every 50 000 miles 80 000 km pg 104 Servicing 1 Battery file K ownersdocs 1990 19...

Page 150: ...s way the system can make instantaneous adjustments for changes in air temperature or density thus always assuring the best economy with the lowest possible exhaust emissions Lambda sond oxygen sensor system This is an emission control system designed to reduce emissions and improve fuel economy The heated oxygen sensor monitors the composition of the exhaust gases leaving the engine The exhaust g...

Page 151: ... occur without actually taking part in it The emission CO HC NOx content will increase if the three way catalytic converter is damaged Lambda sond equipped vehicles use Catalytic Converters containing platinum and rhodium Torque Catalytic Converter mounting bolts The Catalytic Converter mounting bolts should be torqued after the first 600 1 200 miles 1 000 2 000 km CAUTION Vehicles with Catalytic ...

Page 152: ...r flow raises pressure in the intake manifold by approx 8 psi over atmospheric pressure and engine power output by approx 46 horsepower over that developed by the normally aspirated engine The intercooler which resembles a radiator is located between the turbocompressor and inlet manifold pg 106 Servicing cont Evaporative control system file K ownersdocs 1990 1990_740 90740_22 htm 5 of 7 12 30 200...

Page 153: ...ction system Crankcase ventilation The engine is equipped with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere Instead the crankcase gases are admitted to the intake manifold and cylinders PCV system The PCV nipple in the intake manifold should be removed and inspected every 60 000 miles 96 000 km Check replace hoses at the same time Exhaust Ga...

Page 154: ...ystem while the engine is running This may result in unintended movements and body injury Replacing spark plugs The spark plugs should be changed every 30 000 miles 48 000 km However city driving or fast highway driving may necessitate changing after 15 000 miles 24 000 km of driving When installing new plugs be sure to fit the right type and use correct torque see Specifications When changing the...

Page 155: ...d once a year or every 15 000 miles 25 000 km when driving under extremely hard conditions mountain driving etc Check without removing the cap that the level is above the MIN mark of the fluid reservoir Always entrust brake fluid changing to an authorized Volvo dealer Power steering fluid The fluid level should lie between the MIN and MAX marks on the dipstick cool engine file K ownersdocs 1990 19...

Page 156: ...id type Automatic Transmission Fluid type Dexron IID Replace Every 20 000 miles 32 000 km Warning Oil spilled on a hot exhaust pipe constitutes a fire risk A Cold transmission oil temperature 105 F 40 C This is a normal temperature for the transmission after idling for about 10 minutes At oil temperature below 105 F 40 C the level may be below the MIN mark B Warm transmission oil temperature 190 F...

Page 157: ...Volvo 1990 740 Model This temperature is reached after driving for about 30 minutes At oil temp file K ownersdocs 1990 1990_740 90740_23 htm 3 of 3 12 30 2006 8 26 07 AM ...

Page 158: ... Specifications Dimensions and weights 740 GL 740 Turbo 740 GLE 16 valve Length 188 4 478 5cm Width 68 9 175 cm Height 56 5 143 cm Wheelbase 109 277 cm Track front 57 5 146 cm rear 57 5 146 cm Turning circle between curbs 32 5 ft 9 9 m Trunk capacity sedans 16 8 cu ft 0 487 cm Cargo capacity wagons With rear seats up 39 3 cu ft 1 1 m With rear seats down 74 9 cu ft 2 1 m file K ownersdocs 1990 199...

Page 159: ...740 GLE 16 valve wagon 1045 lbs 475 kg Capacity weight 740 Turbo wagon 1035 lbs 470 kg Permissible axle weight front GL GLE 16 valve 1940 lbs 880 kg TURBO 2050 lbs 930 kg Permissible axle weight rear GL GLE 16 valve sedan 2030 lbs 922 kg TURBO sedan 2090 lbs 950 kg Max roof load 220 lbs 100 kg Max trailer weight 3300 lbs 1500 kg Curb weight Sedan 3003 1351 3117 lbs 1402 kg Curb weight Wagon 3135 1...

Page 160: ...bel on the left wheelhousing For further information regarding these regulations please consult your Volvo dealer 3 Model Plate Vehicle Identification Number VIN Codes for color and upholstery etc This plate is located on panel above right headlight 4 Loads and Tire Pressures Label on right front door frame 5 Federal Motor Vehicle Safety Standards FMVSS specifications USA and Ministry of Transport...

Page 161: ...o API SG or alternatively API SF Oil with designation SG CD also comply with these demands Synthetic or semi synthetic oils may be used if their specifications comply with the above Volvo recommends the use of fuel economy improving oils Look for the API label file K ownersdocs 1990 1990_740 90740_24 htm 4 of 16 12 30 2006 8 26 09 AM ...

Page 162: ...liters Rear axle Quality Volvo rear axle oil 1161329 or API GL 5 MIL L 2105 B or C SAE 90 or 80W 90 Capacity 1 7 US qts 1 6 liters Power steering Quality Type F Capacity 0 7 US qts 0 7 liters Brake fluid Brake fluid type DOT 4 Capacity 0 66 US qts 0 5 liters NOTE SAE 15 W 40 oil is recommended for use in severe driving conditions which involve high oil temperatures or excessive oil consumption e g...

Page 163: ... 5700 rpm 114 kW at 95 rps Max torque 150 ft lbs 203 Nm at 4450 rpm Number of cylinders 4 Bore 3 78 96 mm Stroke 3 15 80 mm Displacement 2 32 liters Compression ratio 10 0 1 Valve clearance Self adjusting 740 Turbo B230F Turbo engine Type designation Volvo B 230F Output SAE J 1349 162 hp at 4800 rpm 119 kW at 80 rps Max torque SAE J 1349 195 ft lbs 265 Nm at 3450 rpm Number of cylinders 4 Bore 3 7...

Page 164: ...t type C blue green Capacity 10 US qts 9 5 liters Ignition System Firing order 1 3 4 2 Ignition setting GL 12 B T D C at 750 rpm GLE 16 valve 12 B T D C at 850 rpm Turbo 12 B T D C at 750 rpm Spark plugs GL Turbo GLE 16 valve Volvo P N270 146 1 Spark plug gap 0 028 0 032 0 7 0 8 mm Tightening torque 15 22 ft lbs 20 30 Nm Distributor direction of rotation Clockwise pg 119 Specifications cont file K...

Page 165: ... 4th gear 1 1 1 1 5th gear 0 82 1 Overdrive 0 78 1 Reverse 3 68 1 3 68 1 Rear axle Reduction ratios 3 73 1 3 54 1 3 31 1 Automatic transmission AW70L AW71 Reduction ratios 1st gear 2 45 1 2nd gear 1 45 1 3rd gear 1 1 4th gear 0 69 1 Reverse 2 21 1 Rear axle Reduction ratios 4 10 1 3 73 1 Automatic transmission AW 72 L 740 GLE 16 valve file K ownersdocs 1990 1990_740 90740_24 htm 8 of 16 12 30 2006...

Page 166: ...ssion Rear axle ratio 3 73 1 3 54 1 3 31 1 mph km h mph km h mph km h 1st gear 5 0 8 0 5 0 8 0 5 3 9 0 2nd gear 8 8 14 0 9 2 14 8 9 8 16 0 3rd gear 14 4 23 0 14 5 23 4 15 5 25 0 4th gear 19 4 31 0 19 9 32 1 21 3 35 0 Overdrive 5th gear 25 0 40 0 25 2 40 6 26 9 42 0 Reverse 5 0 8 0 5 4 8 7 5 8 10 0 Front suspension file K ownersdocs 1990 1990_740 90740_24 htm 9 of 16 12 30 2006 8 26 09 AM ...

Page 167: ...ut notice pg 120 Specifications cont ELECTRICAL SYSTEM 12 V negative ground Voltage controlled alternator Single wire system with chassis and engine used as conductors Voltage 12 V Battery type Maintenance free 450 A 90 min GLE 16 valve 500A 90 min Electrolyte specific gravity 1 28 Recharge at 1 23 Alternator rated output 1120 W GL GLE 16 valve 1400 W Turbo max current 80 A GL GLE 16 valve 100 A T...

Page 168: ...il light brake light 1157 21 5W 32 3cp BA 15d High mounted brake light 21 W 32cp BA 15s Back up lights 1156 21 W 32cp BA 15s Rear fog light 1156 21 W 32cp BA 15s License plate light 4 W BA 9s License plate light 3 W BA 9 s Door warning lights 3 W W 2 1x9 5d Interior light 10 W SV8 5 Reading lights front 5 W W 2 1x9 5d Engine compartment light 10 W SV 8 5 file K ownersdocs 1990 1990_740 90740_24 ht...

Page 169: ...s 1 2 W Volvo P N966326 Wagon pg 121 Specifications Vehicle Loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label The label is located on the rear facing edge of the right front door This label lists both tire and vehicle design limits Do not load your car beyond the load limits indicated file K ownersdocs 19...

Page 170: ...ibly lead to failure resulting in loss of vehicle control prior warning Tool kit Wheel nut wrench 2 screwdrivers 1 Phillips 1 standard Pry bar 2 open end wrenches Capacities Fuel tank approx 15 8 US gal 60 liters Cooling System 10 US qts 9 5 liters file K ownersdocs 1990 1990_740 90740_24 htm 13 of 16 12 30 2006 8 26 09 AM ...

Page 171: ...ystem include 0 General Information 1 Lubrication and Service 2 Engine 3 Electrical System 4 Power Transmission 5 Brakes 6 Suspension and Steering 7 Springs Shock Absorbers and Wheels 8 Body and Interior A Service Manual Catalog Order form was placed in the car prior to delivery from the dealer to you Complete ordering information is provided Please note that these manuals may be offered for sale ...

Page 172: ...ficate is issued These professional mechanics are fully able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition Note that the above pertains to USA only Your new Volvo comes with a four year road assistance program named ON CALL Additional information features and benefits are described in a separate information package in your g...

Page 173: ...fumes from inside the vehicle make sure the passenger compartment is ventilated and immediately return the vehicle to your retailer for correction Never sit in a parked or stopped car for any extended amount of time nor have it unattended while the engine is running Never operate the engine in confined unventilated areas Back Cover VOLVO Volvo Car Corporation Goteborg Sweden TP3056 1 Canada 7 U S ...

Page 174: ...erence The second column is the present information The third column indicates the corrected information Topic Model Pg No Present Information Corrections Servicing Brakes 740 pg 97 760 pg 103 780 pg 91 Inspect Brakes Replace components as necessary The present chart indicates this inspection must take place at the first 10 000 miles then every 10 000 miles thereafter The corrected mileage interva...

Page 175: ...ile 1000 2000 km inspection for B230F FT engines or 5000 miles 8000 km for B234F engines We recommend that the belt be replaced every 50 000 miles 80 000 km The corrected information is The timing gear belt should be adjusted at the 600 1 200 mile 1000 2000 km inspection for B230F FT engines or 5000 miles 8000 km for B234F engines For the B234F engine only the first timing gear belt adjustment at ...

Page 176: ...pg 47 760 pg 49 The present information under Octane Rating last sentence indicates Turbo models should he run on RON 95 fuel only Please disregard this sentence Fuel requirements Refueling Detergent or Injector Cleaning Gasoline 740 pg 47 760 pg 49 The present information is Detergent or Injector Cleaning Gasoline The use of specially formulated gasoline which contains so called detergent injecto...

Page 177: ...mend the use of fuel additives as they can adversely affect engine performance The correct information is NOTE Volvo does not recommend the use of bottled or canned additives as they can adversely affect engine performance Back cover Addendum VOLVO VOLVO NORTH AMERICA CORPORATION SP0257 150M 09 89 Printed in U S A Contents Top of Page file K ownersdocs 1990 1990_740 90740_app htm 4 of 4 12 30 2006...

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