Volvo 2003 S60 Page 95 Manual Download

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5 cyl. turbo (manual transmission)
USA 4430 lbs
Canada 2010 kg

5 cyl. turbo (automatic transmission)
USA 4470 lbs
Canada 2030 kg

5 cyl. turbo (automatic transmission) AWD
USA 4540 lbs
Canada 2060 kg

Capacity weight

5 cyl./5 cyl. turbo
USA 890 lbs
Canada 400 kg

5 cyl. turbo AWD
USA 860 lbs
Canada 390 kg

Permissible axle weights, front *

5 cyl.
USA 2330 lbs
Canada 1060 kg

5 cyl. turbo
USA 2400 lbs
Canada 1010 kg

5 cyl. turbo AWD
USA 2420 lbs
Canada 1100 kg

Permissible axle weights, rear *

5 cyl./5 cyl. turbo
USA 2220 lbs
Canada 1010 kg

5 cyl. turbo AWD
USA 2310 lbs
Canada 1050 kg

Curb weight

5 cyl.
USA 3240- 3345 lbs
Canada 1475- 1517 kg

5 cyl. turbo
USA 3335- 3430 lbs
Canada 1515- 1560 kg

Summary of Contents for 2003 S60

Page 1: ...recommendations in this manual We also urge you and your passengers to wear seat belts at all times in this or any other automobile And of course please do not operate a vehicle if you may be affected...

Page 2: ...will be heard when the fuel filler door relocks Fuel filler cap After refueling close the fuel filler cap by turning it clockwise until it clicks into place If this cap is not closed tightly or if th...

Page 3: ...onic engine controls refined purification systems and cleaner fuels are bringing us closer to our goal After Volvo cars and parts have fulfilled their use recycling is the next critical step in comple...

Page 4: ...0 4 Turn signals High low beams 32 5 Cruise control 36 6 Horn iv 7 Instrument panel 22 8 Audio controls in steering wheel 162 9 Windshield wipers 33 10 Parking brake hand brake 37 11 Center console sw...

Page 5: ...anel vents 45 29 Instrument lighting 30 30 Lighting panel 30 31 Reading lights 58 32 Interior lighting 58 33 Sun roof control 41 34 Seat belt reminder iv 35 Rearview mirror 40 36 Lock button for all d...

Page 6: ...Car care Maintenance and service Specifications Audio Index Back Cover Contents Top of Page...

Page 7: ...ildren are properly restrained using an infant car or booster seat determined by age weight and height Volvo also believes no child should sit in the front seat of a car NOTE Legislation in your state...

Page 8: ...ts Please refer to page 19 for information on securing child seats with the seat belts pg 3 Safety During pregnancy Pregnant women should always wear seat belts Remember that the belt should always be...

Page 9: ...h tensioners pg 4 Safety Airbags Supplemental Restraint System Driver s side airbag As an enhancement to the three point seat belt system your Volvo is equipped with a Supplemental Restraint System SR...

Page 10: ...rbag location WARNING As its name implies SRS is designed to be a SUPPLEMENT to not a replacement for the three point belt system For maximum protection wear seat belts at all times Be aware that no s...

Page 11: ...ut can impair the steering of your car Other safety systems can also be damaged The smoke and dust formed when the airbags are deployed can cause skin and eye irritation in the event of prolonged expo...

Page 12: ...g on the crash severity angle speed and object impacted The SRS sensor is designed to react to both the impact of the collision and the inertial forces generated by it and to determine if the intensit...

Page 13: ...to tow the car use the following procedure to override the shiftlock system to move the gear selector to the neutral position Switch off the ignition for at least 10 minutes and disconnect the battery...

Page 14: ...ions where rapid deceleration occurs The airbag system includes gas generators 1 surrounded by the airbags 2 and front seat belt tensioners for both of the front seats To deploy the system the sensor...

Page 15: ...side impact situations A SIPS airbag warning decal is also located at the end of the instrument panel on the driver s side of the car WARNING The SIPS airbag system is a supplement to the Side Impact...

Page 16: ...The SIPS airbag system This system consists of a gas generator 1 the side airbags 2 and electronic sensors cables 3 Contents Top of Page...

Page 17: ...er option 35 Cruise control 36 Parking brake electric socket cigarette lighter 37 Electrically operated windows 38 Rearview mirror sideview mirrors 40 Electrically operated sun roof option 41 pg 22 In...

Page 18: ...xt window is displayed when the temperature is in the range of 23 36 F 5 2 C Please note that this symbol does not indicate a fault with your car At low speeds or when the car is not moving the temper...

Page 19: ...mediately open the hood and check the brake fluid level in the reservoir See page 122 for reservoir position and page 125 for instructions Canadian models are equipped with this warning light If the B...

Page 20: ...ignaling neither the trailer s turn signals nor the car s turn signals are functioning Oil pressure warning light If the light comes on while driving stop the car and then stop the engine immediately...

Page 21: ...switch off the engine to help prevent serious risk of damage SERVICE URGENT Take your car to an authorized Volvo retailer for inspection as soon as possible SEE MANUAL Refer to your owner s manual For...

Page 22: ...turning the ignition key to position II and pressing the Valet lock button again the LED in the button will go out and VALET LOCK OFF will be displayed in the text window 3 Not in use 4 Stability Tra...

Page 23: ...lace to lock the steering wheel in the new position Check that the steering wheel is locked in the new position WARNING Never adjust the steering wheel while driving pg 30 Instruments and controls Lig...

Page 24: ...ck the fuel filler door Please note that the fuel filler door will remain unlocked until the car begins to move forward An audible click will be heard when the fuel filler door relocks See also page 8...

Page 25: ...C 3 Press the catch D rearward to unlock the fuel filler door or forward to lock the door pg 32 Instruments and controls Turn Signals 1 Lane change position In maneuvers such as lane changing the driv...

Page 26: ...and controls Windshield wipers washer Windshield wipers Windshield wipers off If the lever is in the 0 position and you move it upwards the wipers will sweep one stroke at a time for as long as you h...

Page 27: ...mirror defroster heated front seats Hazard warning flashers The four way flasher should be used to indicate that the vehicle has become a traffic hazard To activate the flashers press the triangular...

Page 28: ...to the trip computer function Trip computer controls The four trip computer functions can be accessed by twisting control B one step at a time in either direction Twisting a fifth time returns you to...

Page 29: ...et the current speed Increase or decrease speed as desired NOTE Cruise control will not function at speeds below 22 mph 35 km h Braking Cruise control is automatically disengaged when the brake pedal...

Page 30: ...on steep downgrades pg 37 Instruments and controls Parking brake electric socket cigarette lighter Parking brake hand brake The lever is situated between the front seats The brake is applied to the re...

Page 31: ...wer Press down the front edge of the button to the first detent stop To raise Lightly pull up the front edge of the button to the first detent stop The electrically operated windows will also function...

Page 32: ...h is ON The rear door windows can only be raised or lowered with the buttons on the driver s door armrest pg 39 Instruments and controls Electrically operated window in the front passenger s seat The...

Page 33: ...er s door Press the R switch an LED in the switch will light up and then use the adjustment control to adjust the passenger s door mirror After you have adjusted the mirror s press the L or R switch a...

Page 34: ...open the sun roof to the comfort position Pull the switch again to open the sun roof completely To close the sun roof Push the switch forward to the first detent stop and hold it until the sun roof h...

Page 35: ...n roof pg 42 Instruments and controls Electrically operated sun roof option contd Sun visor The optional sun roof also features a sliding sun visor The visor slides open automatically when the sun roo...

Page 36: ...one Sensors The sunlight sensor on the dashboard and passenger compartment temperature sensor in the ECC control panel should not be covered in any way as this could cause incorrect information to be...

Page 37: ...s after the ignition is turned off the blower may come on automatically and run for seven minutes to remove condensation in the A C evaporator pg 45 Climate control Air distribution Air distribution T...

Page 38: ...air distribution air flow and air conditioning are controlled If you prefer to manually set any of these functions the remaining functions will still be controlled automatically Pressing the AUTO but...

Page 39: ...climate control ECC 2 4T and T5 contd Air distribution Press AUTO to automatically regulate air flow or press any combination of the controls shown in the illustration to manually adjust air flow An...

Page 40: ...imer mode deactivation Press and hold the recirculation button for 3 seconds The amber LED in the recirculation button will illuminate steadily for 5 seconds to show a return to normal mode pg 49 Clim...

Page 41: ...unctions for the windshield side windows and rear window See page 47 The filter should be changed at the intervals recommended in the service schedule However if the car is used in a severely contamin...

Page 42: ...ompletely The LED will go off The seat heating for the passenger seat should be switched off when the seat is not occupied pg 52 Climate control Manual climate control with air conditioning A C contd...

Page 43: ...ays disconnected when you select Defroster Air distribution Use the air distribution control positions marked with dots between the different symbols to fine tune air distribution for maximum comfort...

Page 44: ...tings and the rear edges to nine different settings Lever A adjusting the front edge of the seat Lever B adjusting the rear edge of the seat Manual front rear adjustment The seat can be moved forward...

Page 45: ...the backrest forward Move the seat as far forward as possible WARNING Cover sharp edges on the load to help prevent injury to occupants Secure the load to help prevent shifting during sudden stops pg...

Page 46: ...eat will move to this position even if someone else has adjusted it since you last unlocked the car with the same remote control NOTE This feature will work in the same way with all of the remote cont...

Page 47: ...with the memory function Three seat positions can be programmed To program a seat position 1 Adjust the seat to the desired position 2 Hold down the MEM button 3 While holding down the MEM button pres...

Page 48: ...ht on it remains lit for 10 minutes You can disconnect the automatic function by pressing the courtesy light button for more than 3 seconds Briefly pressing the courtesy light button again automatical...

Page 49: ...your car They must be properly placed and secured in the mat clips WARNING An extra mat on the driver s floor can cause the accelerator pedal to catch Check that the movement of the accelerator pedal...

Page 50: ...er key the remote control and the central locking button may all be used to lock and unlock all of your car s locks The service key will operate only the driver s door and the ignition switch It is in...

Page 51: ...ake the other keys to an authorized Volvo retailer for reprogramming as an antitheft measure NOTE This device complies with part 15 of the FCC rules Operation is subject to the following condition 1 T...

Page 52: ...or the trunk has been opened See page 75 for more information on this function pg 70 Locks and alarm FCC ID LQNP2T APU This device complies with part 15 of the FCC rules Operation is subject to the fo...

Page 53: ...cupied vehicle would hinder rapid access to the occupants in an accident or emergency Replacing the battery in the remote control If the range of the transmitter is noticeably reduced this indicates t...

Page 54: ...without power Open the trunk lid as follows Insert the master key into the upper or lower part of the plug covering the lock Twist upward or downward to remove the plug Unlock the trunk lid NOTE If th...

Page 55: ...iod of time can cause heat related injury or death Small children are particularly at risk pg 74 Locks and alarm Child safety lock Control for child safety lock left rear door Manual child safety lock...

Page 56: ...NLOCK button on the remote control or unlock the doors with the key Turning off stopping the alarm If the alarm is sounding it can be stopped by pressing the UNLOCK button on the remote control or by...

Page 57: ...o indicate that the sensors are disconnected The car can then be locked in the usual way to set the alarm NOTE The optional sensors are automatically reconnected to the alarm system the next time the...

Page 58: ...friction while wearing in to each other From the time the engine is new until the first service is performed the oil consumption could be higher than normal For this reason it is especially important...

Page 59: ...owever there are areas in which the pumps are unmarked If you are not sure whether there is alcohol or ethers in the gasoline you buy check with the service station operator To meet seasonal air quali...

Page 60: ...rol system Refueling The fuel tank is designed to hold approximately 18 5 US gals 70 liters or 19 US gals 72 liters on models equipped with All Wheel Drive with sufficient volume left over to accommod...

Page 61: ...igher than normal for a short period depending on the temperature of the engine This has been done to help bring components in the emission control system to their normal operating temperature as quic...

Page 62: ...cause interference in the immobilizer system and result in the car not starting If this should occur remove one of the keys from the key ring before trying to start the car again pg 82 Starting and d...

Page 63: ...ng unnecessary items extra load in the car Maintain correct tire pressure Check tire pressure regularly when tires are cold Remove snow tires when threat of snow or ice has ended Note that roof racks...

Page 64: ...the load in the trunk max 220 lbs 100 kg the less the tendency to understeer Handling roadholding Vehicle load tire design and inflation pressure all affect vehicle handling Therefore check that the...

Page 65: ...ctor option on T5 models The shift positions for the sport shifter are the same as for the standard manual gear selector pg 86 Starting and driving Automatic transmission option Automatic transmission...

Page 66: ...m R to the D position 4 Intermediate gear The transmission will shift automatically between gears 4 3 2 or 1 from this position The transmission cannot shift up to D rive from fourth gear 3 Intermedia...

Page 67: ...sing the accelerator pedal fully and briskly An upshift will occur when approaching the top speed for a particular gear or by releasing the accelerator pedal slightly Kickdown can be used for maximum...

Page 68: ...rking brake D Drive D is the normal driving position and should be used as often as possible to help improve fuel economy The car should not be moving when shifting from R to the D position Automatic...

Page 69: ...you slow down to a very low speed the transmission will automatically shift down When starting in the MAN ual position 3rd gear is the highest gear that may be selected NOTE Kickdown does not function...

Page 70: ...ary spare at speeds above 50 mph 80 km h or for distances greater than 50 miles 80 km Never install snow chains on a temporary spare pg 91 Starting and driving Brake system BRAKE Brake circuit malfunc...

Page 71: ...Braking System ABS helps to improve vehicle control stopping and steering during severe braking conditions by limiting brake lockup When the system senses impending lockup braking pressure is automat...

Page 72: ...uid level is below the MIN mark in the reservoir or if a Brake failure Service urgent message is displayed in the text window DO NOT DRIVE Have the car towed to a Volvo retailer and have the brake sys...

Page 73: ...ld be noted however that the tires have been developed to give these features on snow ice free surfaces Certain models are equipped with all season tires which provide a somewhat higher degree of road...

Page 74: ...not be driven with wheels of different dimensions or with a spare tire other than the one that came with the car The use of different size wheels can seriously damage your car s transmission pg 107 W...

Page 75: ...ckly on dry roads in warm weather They should be removed when the winter driving season has ended Studded tires should be run in 300 600 miles 500 1000 km during which the car should be driven as smoo...

Page 76: ...d tire It must be replaced as soon as possible by a standard tire Road holding and handling may be affected with the Temporary Spare in use Do not exceed 50 mph 80 km h Do not drive farther than 50 mi...

Page 77: ...olts Remove the wheel cap where applicable using the lug wrench in the tool kit With the car still on the ground use the lug wrench to loosen the wheel bolts 1 2 1 turn Turn the bolts counterclockwise...

Page 78: ...nter tires wheels Installing the wheel Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Install the wheel bolts and tighten hand tight Using the lug wrench tighte...

Page 79: ...nment test surfaces of asphalt and concrete A tire marked C may have poor traction performance WARNING The traction grade assigned to this tire is based on braking straight ahead traction tests and is...

Page 80: ...can be removed with kerosene or tar remover after the car has been washed A stiff bristle brush and lukewarm soapy water can be used to clean the wiper blades Frequent cleaning improves visibility con...

Page 81: ...car wash make sure that side view mirrors auxiliary lamps etc are secure and that any antenna s are retracted or removed Otherwise there is risk of the machine dislodging them Polishing and Waxing Nor...

Page 82: ...OTE When ordering touch up paint from your Volvo retailer use the paint code indicated on the model plate The plate is located in the engine compartment Color code Make sure you have the right color T...

Page 83: ...aint can be applied using a brush Mix the paint thoroughly apply several thin paint coats and let dry after each application 3 If there is a longer scratch you may want to protect surrounding paint by...

Page 84: ...ions to the ultimate purchaser to assure the proper servicing and function of the components that control emissions These services which are listed in the Warranty and Service Records Information book...

Page 85: ...oduced into the tank or if there is reason to suspect that this has occurred Fuel filler cap tank and lines and connections The ability of the fuel system to contain hydrocarbons is dependent upon a l...

Page 86: ...ke care not to damage the splash guard under the engine Ensure that the jack is positioned so that the car cannot slide off it Always use axle stands or similar structures If a two post hoist is used...

Page 87: ...not remove the filler cap other than for topping up with coolant Frequent removal may prevent coolant circulation between the engine and the expansion tank during engine warm up and cooling Changing...

Page 88: ...y fuse box 10 Air cleaner 11 Battery in trunk 12 Data plate WARNING The cooling fan 6 may start or continue to operate for up to 6 minutes after the engine has been switched off pg 123 Maintenance and...

Page 89: ...er normal use when temperatures do not exceed 86 F 30 C SAE 5W 30 will provide good fuel economy and engine protection See the viscosity chart above Extreme engine operation Synthetic oils meeting SAE...

Page 90: ...lt in high oil consumption The distance between the dipstick marks represents approx 1 6 US qt 1 5 liter The oil should preferably be checked when cold before the engine has been started NOTE The engi...

Page 91: ...off with Volvo Genuine Coolant Antifreeze only a 50 50 mix of water and antifreeze CAUTION The cooling system must always be kept filled to the correct level If it is not kept filled there can be hig...

Page 92: ...000 km when driving under extremely hard conditions mountain driving etc Always entrust brake fluid changing to an authorized Volvo retailer Power steering fluid reservoir The fluid level should alway...

Page 93: ...er 2 Vacuum hose routing underside of hood 3 Loads and Tire Pressures on inside of fuel filler door 4 Model plate Vehicle Identification Number VIN Codes for color and upholstery etc The plate is loca...

Page 94: ...Dimensions weights Dimensions Length 180 in 458 cm Width 71 in 180 cm Height 56 2 in 143 cm Wheelbase 107 in 272 cm Front track 61 5 in 156 cm Rear track 61 4 156 cm Turning circle between curbs 35 4...

Page 95: ...bs Canada 400 kg 5 cyl turbo AWD USA 860 lbs Canada 390 kg Permissible axle weights front 5 cyl USA 2330 lbs Canada 1060 kg 5 cyl turbo USA 2400 lbs Canada 1010 kg 5 cyl turbo AWD USA 2420 lbs Canada...

Page 96: ...imum recommended weight is 2000 lbs 900 kg WARNING When adding accessories equipment luggage and other cargo to your vehicle the total capacity weight must not be exceeded pg 147 Specifications Capaci...

Page 97: ...s 8 8 liters The thermostat begins to open at 194 F 90 C pg 149 Specifications Three way catalytic converter Three way catalytic converter cautions Keep your engine properly tuned Certain engine malfu...

Page 98: ...og lights front 55 W H 1 Side indicator lamps P10 W Turn signals parking lights front 21 W PY Turn signals rear 21 W PY Parking lights rear 5 W BA 15 s Brake light 21 W BA 15 s Back up lights 21 W BA...

Page 99: ...e the decal on the battery Generator max current 140 A Starter motor power 1 4 kW Spark plugs P N272313 8 or equivalent Gap 0 028 0 032 in 0 7 0 8 mm Tightening torque 22 ft lbs 30 Nm Firing order 1 2...

Page 100: ...6 1 4th 0 87 1 0 87 1 1 32 1 5th 0 70 1 0 70 1 1 02 1 Reverse 2 99 1 3 30 1 3 23 1 Final drive 4 25 1 4 00 1 2 44 1 pg 155 Specifications Volvo On Call Roadside Assistance Your new Volvo comes with a...

Page 101: ...o system HU 613 HU 803 CD player 169 Audio system HU 613 HU 803 CD changer accessory 171 Dolby Surround Pro Logic HU 803 option 172 Audio systems specifications 174 Audio systems general information 1...

Page 102: ...unction 12 Dolby B Noise Reduction 13 Automatic presetting of radio stations 14 Bass press and turn Treble press pull and turn 15 Tape direction selector 16 Cassette opening 17 Cassette eject 18 Displ...

Page 103: ...e knob to switch on or turn off the radio Volume control Turn the knob clockwise to increase volume Volume control is electronic and does not have an end stop If you have a key pad in the steering whe...

Page 104: ...ce by pressing the button to extend the control and turning it to the left more sound from the rear speakers or to the right more sound from the front speakers A detent indicates equalized balance Pre...

Page 105: ...E knob HU 803 to start the station scan function When a station is found scanning stops for several seconds after which scanning will continue Press the SCAN button or SOURCE knob when a station has b...

Page 106: ...of the data or information Please refer to the following pages regarding specific descriptions and operation of these functions Coverage by local broadcasters may be limited at this time but as the te...

Page 107: ...button again if you want to switch off the function As soon as a news broadcast begins the news program will interrupt the Cassette CD or CD changer If you do not wish to listen to the news program pr...

Page 108: ...e than one station with the selected program type you can select using or the scan button The PTY function is active until the radio finds the selected program type and as long as the selected station...

Page 109: ...irbags front 4 Alarm 67 75 All Wheel Drive 90 All Wheel Drive snow chains 107 All Wheel Drive towing 96 Anti lock Brake System ABS ii 23 Approach lighting 32 Ashtray 37 61 Audio 157 Audio systems gene...

Page 110: ...ing lighting 137 Center console storage compartments 61 Central locking system remote control 69 Changing 121 Changing coolant 121 Changing oil and oil filter 123 Changing wheels 110 Check Engine warn...

Page 111: ...ectric socket 28 37 Electrical system 152 Electrically operated windows 38 Engine starting 81 Engine compartment 122 Engine oil 123 Engine oil checking 124 Engine oil capacity 147 Engine specification...

Page 112: ...flasher 32 Headlight washer 33 Headlight wiper blades 127 Headlights 30 Heated front seats 34 48 51 High beam flash 32 High beam bulb 133 High beam indicator 22 High low beams replacing 131 Hoisting t...

Page 113: ...function indicator light 25 Manual climate control with air conditioning 50 Manual transmission 85 Messages in the display 26 Multifilter with air quality sensor 49 O Occupant safety 20 Octane rating...

Page 114: ...51 REDUCE SPEED 26 Refrigerant A C system 44 Refueling 48 52 Remote control central locking system 69 Replacing the battery 129 Reporting safety defects 20 Reverse gear inhibitor 85 Roadholding 84 Ro...

Page 115: ...Stone chips 116 STOP 26 STOP ENGINE 26 Storage compartments 61 Studded tires 107 Sun roof electrically operated 41 Sun visor 42 Supplemental Restraint System SRS 4 Supplemental Restraint System SRS w...

Page 116: ...ing 71 Unlocking the trunk 72 Use of Additives 79 V Valet key 68 Vanity mirror 59 Vehicle Identification Number VIN 144 Vehicle loading 108 VIN Vehicle Identification Number 144 Volvo and the environm...

Page 117: ...Contents Top of Page...

Page 118: ...vities that are not directly related to controlling the car in the driving environment Your new Volvo is or can be equipped with many feature rich entertainment and communication systems These include...

Page 119: ...3 Coolant level should be between the expansion tank marks Mixture 50 anti freeze and 50 water See page 121 4 Engine oil level should be between the dipstick marks The distance between the marks repre...

Page 120: ...ht PY 21 W 2 Low beam H7 55 W 3 High beam HB3 55 W 4 Fog light option H1 55W 5 Fog light BA 5s 21 W 6 Tail parking light BA 15s 5 W 7 Brake light BA 15s 21 W 8 Side marker light P 10 W 9 Direction ind...

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Summary of Contents for 2003 S60

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Volvo 2003 S60, Manual

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Summary of Contents for 2003 S60

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