Volvo 2002 S60 Owner'S Manual Download Page 91 | Manualshive

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Max. loads,

Max. roof load 220 lbs 100 kg
Max. trailer weight
without brakes 1100 lbs (500 kg)
with brakes 2" ball 3300 lbs (1500 kg)
1 7/ 8" ball 3300 lbs (1500 kg)
Max. tongue weight ** 165 lbs (75 kg)

** See also section "Trailer towing"

WARNING!

When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.

pg. 197 Capacities

Fuel tank

18.5/ 21.1 US gal. (70/ 80 liters) *

Engine oil

B5244S 5.8 US qts. (5.5 liters)
B5234T3 6. 1 US qts. (5.8 liters)
B5244T3 6. 1 US qts. (5.8 liters)

Transmission oil

manual (M 56) 2. 2 US qts. (2.1 liters)
automatic (AW 55- 50) 7.9 US qts. (7.5 liters)

Miscellaneous

Power steering 0. 9 US qts. (0.9 liters)
Windshield washer reservoir 4. 8 US qts. (4.5 liters)
Brake and clutch fluid 0. 69 US qts. (0.65 liters)
Air conditioning system 2.2 lbs. (1 kg) R 134a

* Turbo models have 21.1 US gal. (80 liter) fuel tanks.

Minimum octane requirement - AKI 87 (RON 91) unleaded fuel (See also

page 128

)

pg. 198 Lubricants, Cooling system

Lubricants

Engine oil

Meeting minimum ILSAC specification GF- 2, including ACEA A1, API SJ, SJ/ CF and SJ/ Energy Conserving.

Volvo does not recommend the use of oil additives.

Transmission
Oil grade:

Manual: Volvo synthetic transmission oil 97308
Automatic: Volvo transmission oil 1161540- 8 Different types of oil should never be mixed.

Power steering

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Summary of Contents for 2002 S60

Page 1: ...inder your ability to drive Your Volvo is designed to meet all applicable safety and emission standards as evidenced by the certification labels attached to the driver s door opening and on the left w...

Page 2: ...All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication Please note that some vehicles may be equippe...

Page 3: ...ion if the check engine malfunction indicator lamp illuminates or stays on after the vehicle has started Properly dispose of any vehicle related waste such as used motor oil used batteries brake pads...

Page 4: ...e control indicator 30 45 21 Speedometer 30 22 Turn signal indicators 30 23 Tachometer 30 24 Ambient temperature Clock Selected gear indicator 30 25 Fuel gauge 30 26 Indicator and warning symbols 31 2...

Page 5: ...ontents Safety Instruments and controls Climate control Audio Interior Locks and alarm Starting and driving Wheels and tires Car care Maintenance and service Specifications Index Back Cover Contents T...

Page 6: ...t children are properly restrained using an infant car or booster seat determined by age weight and height Volvo also believes no child should sit in the front seat of a car NOTE Legislation in your s...

Page 7: ...egnant women should always wear seat belts Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen The lap portion of the belt should be locat...

Page 8: ...the three point seat belt system The inflatable airbag is installed folded up in the center of the steering wheel The wheel is embossed with SRS WARNING Never drive an SRS equipped car with your hand...

Page 9: ...installing any optional equipment make sure that the SRS system is not damaged Do not attempt to service any component of the SRS yourself Attempting to do so may result in serious personal injury If...

Page 10: ...e with a front passenger side airbag See page 27 for guidelines Occupants in the front passenger s seat must never sit on the edge of the seat sit leaning toward the instrument panel or otherwise sit...

Page 11: ...gs NOT deployed Not all frontal collisions activate the SRS system If the collision involves a nonrigid object e g a snow drift or bush or a rigid fixed object at a low speed the SRS system will not n...

Page 12: ...tem please contact your authorized Volvo retailer or Volvo Customer Support In the USA Volvo Cars of North America Customer Relations P O Box 914 Rockleigh New Jersey 07647 0914 800 458 1552 In Canada...

Page 13: ...y experience abrasions bruises swellings or other injuries as a result of airbag s deployment Never try to repair any part of the SRS or SIPS bag systems yourself Any interference in the system could...

Page 14: ...system or in the area affected by SIPS airbag deployment see illustration in the center column above Never try to open or repair any components of the SIPS airbag system This should be done only by an...

Page 15: ...s 49 Electrically operated sun roof 50 pg 30 Instrument panel 1 Turn signal indicators right left 2 Text window The text window displays information and warning messages 3 Temperature gauge The pointe...

Page 16: ...l ambient temperature 12 Clock set button Turn the button to set the clock 13 Fuel gauge The fuel tank holds approximately 18 5 US gals 70 liters or 21 1 US gals 80 liters on turbo models When a warni...

Page 17: ...the engine again and check the brake fluid level see page 172 for the location of the brake fluid reservoir WARNING If the fluid level is below the MIN mark in the reservoir or if a Brake failure Ser...

Page 18: ...on as possible A CHECK ENGINE light may have many causes Sometimes you may not notice a change in your car s behavior Even so an uncorrected condition could hurt fuel economy emission cleanliness and...

Page 19: ...ess button A to erase the warning message You can scroll through the stored messages by pressing button A see illustration The text window can be cleared the message will be returned to memory by pres...

Page 20: ...OCK OFF will be displayed in the text window 3 Not in use 4 Stability Traction Control system option NOTE Press this switch for at least half a second to turn the STC system on or off An LED in the sw...

Page 21: ...The auxiliary sockets can also be used for cigarette lighters which are available at your Volvo retailer pg 39 Steering wheel adjustment Both the height and the reach of the steering wheel can be adju...

Page 22: ...which automatically adjusts the level of illumination The symbols have maximum illumination in daylight only the background lighting can be adjusted At night both the symbol light and background light...

Page 23: ...emperature sensor in the ECC control panel should not be covered in any way as this could cause incorrect information to be sent to the ECC system Parking the car in warm weather If your car has been...

Page 24: ...and run for seven minutes to remove condensation in the A C evaporator pg 55 Air distribution Air distribution The incoming air is distributed through 14 ventilation points in the passenger compartmen...

Page 25: ...f these functions the remaining functions will still be controlled automatically Pressing the AUTO button overrides any settings that were previously made manually Rear window and sideview mirror defr...

Page 26: ...ontrol ECC 2 4T and T5 Air distribution Press AUTO to automatically regulate air flow or press any combination of the controls shown in the illustration to manually adjust air flow An LED in the switc...

Page 27: ...ing on the outside air temperature and then revert back to fresh air Timer mode deactivation Press and hold the recirculation button for 3 seconds The amber LED in the recirculation button will illumi...

Page 28: ...See page 57 The filter should be changed at the intervals recommended in the service schedule However if the car is used in a severely contaminated environment it may be necessary to change the filter...

Page 29: ...n the seat is not occupied pg 62 Manual climate control with air conditioning A C Recirculation Recirculation can be used to shut out stale air exhaust etc from the passenger compartment The air in th...

Page 30: ...Air distribution Use the air distribution control positions marked with dots between the different symbols to fine tune air distribution for maximum comfort Contents Top of Page...

Page 31: ...6 Audio system HU 413 HU 613 HU 803 CD changer accessory 78 Dolby Surround Pro Logic HU 803 option 79 Audio systems specifications 81 Audio systems general information 82 HomeLink Universal Transceive...

Page 32: ...n 14 Active Sound Control ON or OFF 15 Scan function pg 65 Audio system HU 613 overview 1 On off press Volume turn 2 Selector knob for Stored radio frequencies CD changer selecting disc 3 Selector kno...

Page 33: ...3 Fader press and turn Balance press pull and turn 4 Center volume press and turn Effect channel volume press pull and turn 5 Selector knob for Stored radio frequencies CD selecting disc 6 Selector k...

Page 34: ...nd Control automatically adapts volume to vehicle speed Press the ASC button HU 613 for several seconds to switch this function ON or OFF This function is included in the Advanced User Mode on the HU...

Page 35: ...or to the right more sound from the right speakers A detent indicates equalized balance Press the button back in when you have made the adjustment A Setting station Press the left side of the button t...

Page 36: ...ress in the AUTO button A number of strong signal stations max 10 from the currently selected waveband are now stored automatically in the memory An A and AUTO is displayed If there is no station with...

Page 37: ...lletin is broadcast with the volume preselected for traffic information When the bulletin is finished the unit immediately returns to the previously set volume and continues playing the cassette or CD...

Page 38: ...station s program type is displayed 2 Scroll through the list of program types by turning the 1 20 DISC knob 3 When you have reached the program type you require press the 4 1 20 DISC knob to begin th...

Page 39: ...Contents Top of Page...

Page 40: ...tings and the rear edges to nine different settings Lever A adjusting the front edge of the seat Lever B adjusting the rear edge of the seat Manual front rear adjustment The seat can be moved forward...

Page 41: ...forward as possible WARNING Cover sharp edges on the load to help prevent injury to occupants Secure the load to help prevent shifting during sudden stops pg 104 Front seats Power seat T5 option on 2...

Page 42: ...me way with all of the remote control transmitters up to 3 that you use with your car This feature will not function if you lock your car with the key This feature will not function if you lock you ca...

Page 43: ...utton 3 While holding down the MEM button press button 1 to program the current position of the seat Buttons 2 and 3 can be programmed in the same way To move the seat to a programmed position press a...

Page 44: ...iefly pressing the courtesy light button again automatically reconnects the function The courtesy light timer periods can be changed Contact your Volvo retailer Reading lights front rear The reading l...

Page 45: ...at on the driver s floor can cause the accelerator pedal to catch Check that the movement of the accelerator pedal is not impeded No more than one protective floor covering may be used at one time Con...

Page 46: ...s locks The service key will operate only the driver s door and the ignition switch It is intended to help deter unwanted entry into the glove compartment and trunk Turn the key once to unlock the dr...

Page 47: ...y interference received including interference that may cause undesired operation WARNING If the doors are locked while driving this may hinder rapid access to the occupants of the car in the event of...

Page 48: ...opened See page 125 for more information on this function pg 120 Keys and remote controls FCC ID LQNP2T APU This device complies with part 15 of the FCC rules Operation is subject to the following co...

Page 49: ...ould hinder rapid access to the occupants in an accident or emergency Replacing the battery in the remote control If the range of the transmitter is noticeably reduced this indicates that the battery...

Page 50: ...ist upward or downward to remove the plug Unlock the trunk lid NOTE If the trunk is opened with the master key the alarm will sound To turn off the alarm unlock the driver s door with the master key O...

Page 51: ...door cannot be opened from the inside Normal operation from the outside B The door lock functions normally WARNING Remember in the event of an accident the rear seat passengers cannot open the doors f...

Page 52: ...r with the key Visual alarm signal The visual alarm signal is given by flashing all turn signals and turning on the interior lighting for approximately 5 minutes Audible alarm signal An audible alarm...

Page 53: ...the usual way to set the alarm NOTE The optional sensors are automatically reconnected to the alarm system the next time the car is unlocked and then locked again LED alarm status signals The status o...

Page 54: ...until the first service is performed the oil consumption could be higher than normal For this reason it is especially important to check the oil every time you refuel your car during this period See p...

Page 55: ...oline you buy check with the service station operator To meet seasonal air quality standards some areas require the use of oxygenated fuel Volvo allows the use of the following oxygenated fuels howeve...

Page 56: ...ess than the specified maximum When the fuel level is low such factors as ambient temperature the fuel s Reid vapor pressure characteristics and terrain can affect the fuel pump s ability to supply th...

Page 57: ...he gear selector must be in the P ark position before the key can be removed from the ignition switch When starting in cold weather the transmission may shift up at slightly higher engine speeds than...

Page 58: ...might be under tension when the car is parked Turn the steering wheel slightly to free the ignition key In order to help reduce car theft make sure the steering wheel lock is engaged before leaving t...

Page 59: ...trunk open could lead to poisonous exhaust gases entering the passenger compartment If the trunk must be kept open for any reason proceed as follows Close the windows Set the ventilation system contr...

Page 60: ...interlock The clutch must be fully depressed before you can start your car If the clutch is not depressed it will not be possible to start the engine Engaging reverse gear Reverse gear should only be...

Page 61: ...Use the parking brake D Drive D is the normal driving position and should be used as often as possible to help improve fuel economy The car should not be moving when shifting from R to the D position...

Page 62: ...c shift to a lower gear kickdown is achieved by depressing the accelerator pedal fully and briskly An upshift will occur when approaching the top speed for a particular gear or by releasing the accele...

Page 63: ...e gear selector is moved from P the car may start moving R Reverse Never engage R while the car is moving forward N Neutral Neutral no gear engaged Use the parking brake D Drive D is the normal drivin...

Page 64: ...nsmission will downshift one gear at a time and will utilize the braking power of the engine If the current speed is too high for using a lower gear the downshift will not occur until the speed has de...

Page 65: ...speeds above 50 mph 80 km h or for distances greater that pg 141 Brake system BRAKE Brake circuit malfunction If one of the brake circuits were to malfunction the red warning light would come on the p...

Page 66: ...le from the ABS control module This is normal To obtain optimal effect from the ABS system constant pressure should be kept on the brake pedal keep constant pressure on the brake pedal Do not pump the...

Page 67: ...Contents Top of Page...

Page 68: ...these features on snow ice free surfaces Certain models are equipped with all season tires which provide a somewhat higher degree of road holding on slippery surfaces than tires without the all season...

Page 69: ...spare tire other than the one that came with the car The use of different size wheels can seriously damage your car s transmission pg 157 General information Snow chains Snow chains can be used on yo...

Page 70: ...erly in the tires The tires should have the same rotational direction throughout their entire lifetime In other words if you wish to rotate the wheels make sure that the same wheels are always on the...

Page 71: ...a temporary spare tire CAUTION The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with the car The use of different size wheels can seriou...

Page 72: ...in the tool kit With the car still on the ground use the lug wrench to loosen the wheel bolts 1 2 1 turn Turn the bolts counterclockwise to loosen CAUTION The car must not be driven with wheels of di...

Page 73: ...tires wheels Installing the wheel Clean the contact surfaces on the wheel and hub Lift the wheel and place it on the hub Install the wheel bolts and tighten hand tight Using the lug wrench tighten cro...

Page 74: ...fied government test surfaces of asphalt and concrete A tire marked C may have poor traction performance WARNING The traction grade assigned to this tire is based on braking straight ahead traction te...

Page 75: ...as been washed A stiff bristle brush and lukewarm soapy water can be used to clean the wiper blades Frequent cleaning improves visibility considerably Wash off the dirt from the underside wheel housin...

Page 76: ...elivery however waxing may be beneficial Before applying polish or wax the car must be washed and dried Tar spots can be removed with kerosene or tar remover Difficult spots may require a fine rubbing...

Page 77: ...the data plate in the engine compartment Minor stone chips and scratches Material Primer can Paint touch up pen Brush Masking tape If the stone chip has not gone down to the bare metal and an undamag...

Page 78: ...Contents Top of Page...

Page 79: ...ons The maintenance instructions listed in this manual represent the minimum maintenance required These services are not covered by the warranty You will be required to pay for labor and material used...

Page 80: ...the tank or if there is reason to suspect that this has occurred Fuel filler cap tank and lines and connections The ability of the fuel system to contain hydrocarbons is dependent upon a leak free sy...

Page 81: ...he splash guard under the engine Ensure that the jack is positioned so that the car cannot slide off it Always use axle stands or similar structures If a two post hoist is used to lift the car the fro...

Page 82: ...tion between the engine and the expansion tank during engine warm up and cooling Changing coolant Normally the coolant does not need to be changed If the system must be drained consult your Volvo reta...

Page 83: ...F and SJ Energy Conserving Your Volvo has been certified using ILSAC oil specification GF 2 5W 30 Volvo recommends use of oil with a quality rating equal to or higher that ILSAC GF 2 Equivalent and be...

Page 84: ...areas Changing oil and oil filter Oil and oil filter changes should be made at 7 500 mile 12 000 km intervals Volvo does not recommend the use of oil additives Synthetic oil is not used when the oil...

Page 85: ...ARNING Do not allow oil to spill onto or come into contact with hot exhaust pipe surfaces Adding oil topping up Add oil of the same kind as already used Capacity including filter Normally aspirated 5...

Page 86: ...atures in the engine which could result in damage Different types of antifreeze coolant may not be mixed Check coolant regularly WARNING Never remove the radiator cap while the engine is warm Wait unt...

Page 87: ...ions mountain driving etc Always entrust brake fluid changing to an authorized Volvo retailer Power steering fluid reservoir The fluid level should always be between the MIN and MAX marks Fluid type A...

Page 88: ...ing underside of hood 3 Loads and Tire Pressures on inside of fuel filler door 4 Model plate Vehicle Identification Number VIN Codes for color and upholstery etc The plate is located in the engine com...

Page 89: ...in 143 cm Wheelbase 107 in 272 cm Front track 61 5 in 156 cm Rear track 61 4 156 cm Turning circle between curbs 35 4 38 7 ft 10 8 11 8 m Cargo capacity trunk SAE V1 13 9 394 Weights Gross vehicle we...

Page 90: ...SA 2400 lbs Canada 1010 kg 5 cyl turbo AWD USA 2420 lbs Canada 1100 kg Permissible axle weights rear 5 cyl 5 cyl turbo USA 2220 lbs Canada 1010 kg 5 cyl turbo AWD USA 2310 lbs Canada 1050 kg Curb weig...

Page 91: ...s 2 1 liters automatic AW 55 50 7 9 US qts 7 5 liters Miscellaneous Power steering 0 9 US qts 0 9 liters Windshield washer reservoir 4 8 US qts 4 5 liters Brake and clutch fluid 0 69 US qts 0 65 liter...

Page 92: ...es which can come into contact with the hot exhaust system and cause such materials to ignite under certain wind and weather conditions Excessive starter cranking in excess of one minute or an intermi...

Page 93: ...steering Safety type steering column pg 202 Electrical system Electrical system 12 volt system with voltage controlled generator Single wire system in which the chassis and engine block are used as c...

Page 94: ...l the compressed inlet air The resulting increase in air flow raises pressure in the intake manifold and increases engine power over that developed by the normally aspirated engine The charge air cool...

Page 95: ...S E Certified technicians have demonstrated a high degree of competence in specific areas Besides passing exams each technician must also have worked in the field for two or more years before a certif...

Page 96: ...8 Airbags front 12 Alarm 117 125 All Wheel Drive 140 All Wheel Drive snow chains 157 All Wheel Drive towing 146 Anti lock Brake System ABS 02 31 Approach lighting 41 Ashtray 46 110 Audio 63 Audio syst...

Page 97: ...6 78 Ceiling lighting 187 Center console storage compartments 110 Central locking system remote control 119 Changing coolant 171 Changing oil and oil filter 173 Changing wheels 160 Check Engine warnin...

Page 98: ...ctrically operated windows 47 Engine starting 131 Engine compartment 172 Engine oil 173 Engine oil capacity 197 Engine specifications 203 Engine oil checking 174 Environment 3 F Federal Clean Air Act...

Page 99: ...adlight wiper blades 177 Headlights 40 Heated front seats 43 58 61 High beam flash 41 High beam bulb 183 High beam indicator 30 High low beams replacing 181 Hoisting the car 170 HomeLink Universal Tra...

Page 100: ...rol with air conditioning 60 Manual transmission 135 Messages in the display 36 Multifilter with air quality sensor 59 O Occupant safety 28 Octane rating 128 Odometer 30 Oil pressure 33 Oil quality 17...

Page 101: ...79 Reporting safety defects 28 Reverse gear inhibitor 135 Roadholding 134 Roof racks load carriers 152 S Safety 9 Safety defects reporting 28 Seat belt 10 Seat belt maintenance 28 Seat belt reminder 4...

Page 102: ...operated 50 Sun visor 51 Supplemental Restraint System SRS 12 Supplemental Restraint System SRS warning light 33 Suspension 201 Switches in the center console 37 T Tachometer 30 Temperature climate co...

Page 103: ...tification Number VIN 194 Vehicle loading 158 VIN Vehicle Identification Number 194 Volvo and the environment 3 Volvo On Call 205 W W Winter 137 139 Warning symbol in center of dashboard 31 Warranties...

Page 104: ...tion Driver distraction results from driver activities that are not directly related to controlling the car in the driving environment Your new Volvo is or can be equipped with many feature rich enter...

Page 105: ...ops to the ADD mark with ATF fluid See page 176 3 Coolant level should be between the expansion tank marks Mixture 50 anti freeze and 50 water See page 171 4 Engine oil level should be between the dip...

Page 106: ...ht PY 21 W 2 Low beam H7 55 W 3 High beam HB3 55 W 4 Fog light option H1 55W 5 Fog light BA 5s 21 W 6 Tail parking light BA 15s 5 W 7 Brake light BA 15s 21 W 8 Side marker light P 10 W 9 Direction ind...

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