Volvo 1993 960 Owner'S Manual Download Page 182 | Manualshive

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1993 Volvo 960

Engine 5.9 US qts. *
at oil change 5.75 liters
Engine, 5.5 US qts. *
excl. oil filter 5.15 liters
Automatic transmission 7.9 US qts.
7.5 liters
Rear axle Wagon:
1.8 US qts.
1.7 liters
Sedan:
1.4 US qts.
1.3 liters
Power steering gear 0.8 US qts.
0.8 liter
* if oil cooler is drained, add 0.47 US qts (0.4 liter)

pg. 9:8 Service manuals, Road assistance

Service Manuals for your Volvo are available for purchase. These are the same manuals used by
competent Volvo technicians.

Major sections within the Service Manual System include: 0-General Information; 1- Lubrication and
Service; 2- Engine; 3- Electrical System; 4- Power Transmission; 5-Brakes; 6- Suspension and Steering;
7- Springs Shock Absorbers and Wheels; 8- Body and Interior.

A Literature Catalog Request Card was placed in the car prior to delivery from the retailer to you.
Complete ordering information is provided

All specifications are subject to change without notice.

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Summary of Contents for 1993 960

Page 1: ... not operate a vehicle if you may be affected by alcohol medication or any impairment that could hinder your ability to drive Your Volvo is designed to meet all applicable safety and emission standards as evidenced by the certification labels attached to the door opening sheet metal and on the left wheel housing in the engine compartment For further information regarding these regulations please c...

Page 2: ...s attached to the door opening sheet metal and the left wheel housing in the engine compartment For further information regarding these regulations please contact your dealer All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication Volvo reserves the right to make changes at any time or to change spec...

Page 3: ... side of the gear selector and move the selector from P ark If it is necessary to manually override the Shiftlock system see page 6 19 for instructions KEYLOCK This means that when you switch off the ignition the gear selector must be in the P ark position before the starting ignition key can be removed from the ignition switch The pages in this section provide detailed descriptions of the vehicle...

Page 4: ...11 16 Air vent 1 15 17 Controls for electrically operated windows 2 5 and side door mirrors 2 9 18 Hood release handle 1 6 19 Turn signals high low beams 1 10 cruise control 1 8 20 Adjustable steering wheel 3 4 21 SRS Horn 1 7 22 Starting ignition switch steering wheel lock 1 7 23 Windshield wiper washer 1 9 rear window wiper washer wagons 1 16 24 Cigarette lighter 1 16 25 Ash tray 4 7 26 Transmis...

Page 5: ...stal clock clock set button Press the button and turn to set the clock 4 Speedometer 5 Odometer 6 Trip odometer reset button Used for measuring shorter distances The last digit indicates 1 10 mile kilometer A black number on a white background original speedometer A red number on a white background replacement speedometer 7 Tachometer Reads thousands of engine rpm Engine should not be operated in ...

Page 6: ...ion fault 18 Fasten seat belts 19 SRS 20 Not in use 21 Not in use pg 1 4 Warning lights The warning lights described on pages 1 4 and 1 5 should never stay on when driving When the ignition key is turned on and before the engine starts all of the warning lights should be on to test the function of the bulbs Should a light not go off after the engine has started the system indicated should be inspe...

Page 7: ...d it goes off when the engine speed is increased Parking brake reminder light This light will be on when the parking brake hand brake is applied The parking brake lever is situated between the front seats Canadian models are equipped with this warning light Brake fluid warning light If the light comes on while driving or braking this indicates that the brake fluid level is too low Stop immediately...

Page 8: ...or If this light comes on while driving the coolant level is low The coolant level in the expansion tank should be checked immediately and topped up if necessary The cooling system should be inspected by an authorized Volvo dealer Turn signal indicators trailer certain models When towing a trailer this light will flash simultaneously with the turn signals on the trailer If the light does not flash...

Page 9: ...1993 Volvo 960 Contents Top of Page file K ownersdocs 1993 1993_960 93960_1_1 html 7 of 7 12 30 2006 9 46 47 AM ...

Page 10: ...ors located in the passenger compartment One sensor is located on the top of the dashboard where it can sense sunlight The second sensor is located on the courtesy light fixture where it can sense the temperature in the center of the car The following pages describe how ECC works and how it can be used most effectively Air vents dash A Open file K ownersdocs 1993 1993_960 93960_1_11 html 1 of 10 1...

Page 11: ...is button depressed Will not function in defrost setting Light is on when function is engaged The air conditioning system is disengaged when this button is depressed the light will be on The light has two functions air conditioning disengaged fault in system When the function selector is in the mode the air conditioning system is ON and recirculation is OFF regardless of button position The light ...

Page 12: ...t level pg 1 13 Heating ventilation and air conditioning Automatic setting The ECC system will automatically maintain a comfortable in car temperature regardless of the outdoor temperature Select the desired temperature The blower will run at its maximum speed in either the max cooling or max heating positions Water under the vehicle in hot weather can be the result of condensation from the air co...

Page 13: ...rough a tunnel or to heat cool the car quickly push the recirculation button In this position very little air is drawn into the passenger compartment from outside However do not leave the system in this mode for more than 10 15 minutes since the air inside the car will become stale and the windows may fog NOTE Do not place any objects over the sensor in the passenger side speaker grille as this wi...

Page 14: ...ated front seats Heated front seats The heated front seats can be switched on and off as required When switched on the system senses the ambient temperature and regulates the level of heat applied When the optimum temperature is reached the heating is switched off automatically While driving the passenger seat heating should be switched off when the seat is not occupied pg 1 15 Electrically operat...

Page 15: ...ition II for the electrically operated windows to function The window is lowered if the rear part of the switch is pressed and raised if the front part of the switch is pressed WARNING Remove the starting ignition key when children are left unattended in the vehicle Make sure that childrens hands are clear before raising the windows file K ownersdocs 1993 1993_960 93960_1_11 html 6 of 10 12 30 200...

Page 16: ...on the driver s door The rear door windows cannot be raised or lowered with the respective door switch but instead only with the corresponding switch on the driver s door NOTE The power window motors have an overload protecting circuit breaker which is activated when an object blocks a window Should this occur remove the object and wait 20 seconds for the circuit breaker to reset The power windows...

Page 17: ...NING Always use the parking brake hand brake when parking On hills also turn the front wheels toward the curb In order to obtain the best possible performance of the parking brake the brake linings should be broken in See section titled Break in period file K ownersdocs 1993 1993_960 93960_1_11 html 8 of 10 12 30 2006 9 46 49 AM ...

Page 18: ...eases the cigarette lighter is ready for use The starting ignition switch must be switched on to position I or II for the cigarette lighter to function Ash trays To remove the ash trays depress the center spring and remove file K ownersdocs 1993 1993_960 93960_1_11 html 9 of 10 12 30 2006 9 46 49 AM ...

Page 19: ...1993 Volvo 960 Contents Top of Page file K ownersdocs 1993 1993_960 93960_1_11 html 10 of 10 12 30 2006 9 46 49 AM ...

Page 20: ...ause Mute push 2 CD mode selector 3 Bass control 4 Treble control 5 Fader control 6 Waveband selectors FM 7 Waveband selectors AM 8 Preset buttons CD Disc No selector 9 Autostore memory FM 10 Autostore memory AM 11 Manual tuning Seek tuning push 12 Tape direction selector REV file K ownersdocs 1993 1993_960 93960_1_17 html 1 of 7 12 30 2006 9 46 52 AM ...

Page 21: ...ard CD Music search UP 18 TP Rewind CD Music search DOWN 19 TP Previous song REPEAT CD Previous track DOWN 20 Tape mode selector TP Applicable only in Tape Mode CD Applicable only when in CD mode and connected to a CD changer pg 1 18 Anti theft code file K ownersdocs 1993 1993_960 93960_1_17 html 2 of 7 12 30 2006 9 46 52 AM ...

Page 22: ...n Enter the 4 digit code using the preset buttons If the correct code is entered on is displayed and the set is ready to use If you enter an incorrect code you must enter the correct code again from the beginning Incorrect code If an incorrect code has been entered rPt is displayed Enter the correct code After three unsuccessful coding attempts the set will lock and remain locked for two hours OFF...

Page 23: ...ncy and waveband is shown on the display NOTE There are two FM wavebands and two AM wavebands This makes it possible to store 2 x 6 FM stations and 2 x 6 AM stations in memory C Manual tuning Turn the knob counter clockwise to tune to lower frequencies and clockwise to tune to higher frequencies The tuned frequency is displayed pg 1 20 Radio cont file K ownersdocs 1993 1993_960 93960_1_17 html 4 o...

Page 24: ...Tune to the desired frequency 2 Depress and hold a preset button The audio will cut out Keep the button depressed until the audio comes on again approx 2 seconds 3 The frequency is now stored on this preset button C Preset buttons To select a pre programmed radio frequency depress the preset button The set frequency will be displayed pg 1 21 Radio cont file K ownersdocs 1993 1993_960 93960_1_17 ht...

Page 25: ... stations no is displayed 2 Press one of the auto store buttons for less than 1 second to obtain another autostored station A new station will be selected each time one of these buttons is pressed B Bass control Adjust the bass by sliding the control up or down up to increase down to decrease A detent indicates equalized bass C Treble control Adjust the treble by sliding the control up or down up ...

Page 26: ...nd to the front speakers down to direct more sound to the rear speakers The detent indicates equalized front rear balance position B Mute function Press the power volume knob to temporarily mute the sound PAUSE is displayed Contents Top of Page file K ownersdocs 1993 1993_960 93960_1_17 html 7 of 7 12 30 2006 9 46 52 AM ...

Page 27: ...ed the unit will automatically play the other side auto reverse The cassette can be inserted or ejected even when the unit is switched off B Reversing the tape rev Press the button to play the other side of the tape The side of the tape being played will be displayed C Fast winding The tape is advanced with 95 and rewound with rew The tape side indicator in the display will flash rapidly during fa...

Page 28: ...wind the tape to the beginning of the song Press the button again to rewind to the beginning of the previous song There must be a pause of approx 5 seconds between songs for this function to operate C Pause If you press the power volume knob the tape is stopped the unit is silent and PAUSE is displayed To restart the tape press the knob again pg 1 25 Cassette deck cont file K ownersdocs 1993 1993_...

Page 29: ...three alternative ways to re enter Radio mode Push one of the waveband selector buttons Push either of the autostore buttons Push one of the preset buttons When the unit re enters Radio mode the cassette will not be ejected C To re enter Tape mode If the Tape function has been disconnected and the cassette has not been ejected the Tape mode can be re entered by pressing the tape button pg 1 26 CD ...

Page 30: ...changer are only applicable if the unit has been connected to the Volvo CD changer which is sold separately as an accessory B Disc number selector Depress one of the preset buttons 1 6 to select the disc number desired The selected disc number and track number will be displayed C Music search Press the rew or ff button to search within a track While the button is depressed the playing time for thi...

Page 31: ...for forward selection or rpt for backward selection The chosen disc number and track number will be displayed C Playing time display When this button is pressed the playing time for the current track is displayed for 5 seconds pg 1 28 CD remote accessory cont file K ownersdocs 1993 1993_960 93960_1_23 html 5 of 7 12 30 2006 9 46 53 AM ...

Page 32: ...r Radio mode There are two ways to re enter Radio mode Push one of the waveband selector buttons Push either of the autostore buttons D To re enter Tape mode If a cassette is already inserted the tape deck will re engage if the tape button is pressed pg 1 29 CD remote accessory cont CD changer The CD changer which is available separately is loaded with a cartridge containing 6 discs Extra cartridg...

Page 33: ...ever use cleaning spray or anti static liquid Use only cleaners specifically made for CD s Use discs of the correct size only 3 5 discs should never be used Do not put tape or labels on the disc itself Condensation may occur on discs optical components of the changer in cold winter weather The disc can be dried with a clean lint free cloth Optical components in the CD changer may however take up t...

Page 34: ...earth s surface nor do they bounce off the atmosphere For this reason their range is limited The AM waves follow the earth s surface and reflect against the atmosphere giving them a wide range Weak reception fading file K ownersdocs 1993 1993_960 93960_1_30 html 1 of 6 12 30 2006 9 46 54 AM ...

Page 35: ...eflect against solid objects such as buildings Because these waves are very reflective static can result This static is the result of the reflected signal and the direct signal reaching your antenna at slightly different times causing a cancellation of all signals This problem occurs largely in built up areas To help minimize this situation turn down the treble and turn off loudness pg 1 31 Cross ...

Page 36: ...eously FM reasons for distortion FM is affected by the electrical systems of nearby vehicles especially those without suppression The distortion increases if the station is weak or poorly set The FM reception is not as sensitive to electrical disturbance as AM file K ownersdocs 1993 1993_960 93960_1_30 html 3 of 6 12 30 2006 9 46 54 AM ...

Page 37: ...s to be useful and provides you with a better understanding of the problems related to car radio reception Reception conditions are not always optimum and this is of course beyond our control However we have endeavored to make the Volvo Audio System of a quality that will enable you to enjoy the best possible reception no matter what the reception conditions may be Radio antenna NOTE Always lower ...

Page 38: ...g a pen or a pencil before inserting a cassette in the cassette slot Cassette cleaning We recommend the use of the Volvo Cleaning Cassette available as a genuine Volvo accessory Regular use improves sound quality cleans vital parts and prevents tape tangle pg 1 33 Technical specifications Technical specifications Output 4 x 20 W 10 dist Output impedance 4 Ohms System voltage 12 Volts negative grou...

Page 39: ...1993 Volvo 960 Frequency range 30 15000 hz S N 120 V 55 dB S N 70 V 55 dB Wow and Flutter 0 13 Contents Top of Page file K ownersdocs 1993 1993_960 93960_1_30 html 6 of 6 12 30 2006 9 46 54 AM ...

Page 40: ... with Daytime Running lights The low beams will come on automatically when the engine is started Turn signals 1 Lane change position In maneuvers such as lane changing the driver can flash the turn signals by moving the turn signal lever to the first stop and holding it there The lever will return to the neutral position when released 2 Signal lever engaged for normal turns NOTE Defective turn sig...

Page 41: ...ermittent wiper With switch in this position the wipers will sweep approximately every seventh second 2 Single sweep position Switch returns automatically when released 3 Wipers low speed 4 Wipers high speed file K ownersdocs 1993 1993_960 93960_1_6 html 2 of 8 12 30 2006 9 46 55 AM ...

Page 42: ...nt door on the driver s side is opened O Locked position remove the key to lock the steering wheel Warning Never turn the key to position O while driving or when the car is being towed I Intermediate position Certain accessories etc on II Drive position key position when engine is running III Starting position release the key when the engine starts The key returns automatically to driving position...

Page 43: ...ility of other vehicles to less than 500 ft 150 meters The lowbeam headlights must be switched on Note that local regulations governing the use of these lights may vary Instrument illumination To increase the brightness move the slide switch up To decrease the brightness move the slide switch down Power antenna The power antenna switch can be used to retract the antenna when the audio system is tu...

Page 44: ...red Release the control and check that the steering wheel is locked in position WARNING Do not adjust the steering wheel while driving pg 1 9 Sun roof Hazard warning flasher Tailgate wiper washer demister Electrically operated sun roof The sun roof can be operated in two ways as a conventional sliding roof or the rear edge can be raised to provide increased ventilation To open the sun roof as a sl...

Page 45: ...s 3 Tailgate washer note that the wiper also operates when this button is depressed after the button is released the wiper strokes 2 3 additional times before stopping The electrical circuit is protected by fuse 19 located in the central electrical unit See the section entitled Fuses Rear window demister heated side view mirrors Depress the switch to start heating of rear window and side mirrors B...

Page 46: ...se speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re engaged If the cruise control is already engaged the cruising speed can be increased or decreased by depressing the SET button A towards either or One short press on the button corresponds to a speed change of approx 1 mph 1 6 km h When the button is released the vehicle will maintain ...

Page 47: ... interrupt cruise control operation The previously selected speed will be maintained without having to set the switch to RESUME To disengage the cruise control system set switch B to OFF depress the brake pedal or move the gear selector to position N Switching off the starting ignition switch will automatically disengage the cruise control system WARNING The cruise control should not be used in he...

Page 48: ...rs Vanity mirror 2 6 Interior light Rear reading lights 2 7 Child safety locks Trunk lid 2 8 Passenger compartment storage spaces 2 9 Hood 2 10 Trunk light spare tire jack sedan 2 11 Station wagon tailgate child safety lock 2 12 Concealed storage bins Folding rear seat wagon 2 14 Removing seat cushions Securing cargo wagon 2 15 Cargo space lighting spare tire jack wagon pg 2 2 Keys file K ownersdo...

Page 49: ...ith adhesive tape As an added anti theft measure new keys have been developed which may take slightly longer to copy or replace if the original keys are misplaced In the event the original keys are lost duplicates may be ordered from your Volvo dealer The central locking system is described in detail in section Doors and locks file K ownersdocs 1993 1993_960 93960_2_1 html 2 of 8 12 30 2006 9 46 5...

Page 50: ...cally WARNING The lock buttons should not be in the down position during driving In case of an accident this may hinder rapid access to the occupants of the vehicle Also see information on child safety locks To lock unlock the car by using the lock button on the inside of the driver s door push pull to lock unlock all the doors Check the action of the buttons on the other doors to verify their cor...

Page 51: ...When the door is closed the switch will return to its normal position pg 2 4 Front seats Electrically operated front seats The front seats are electrically operated The starting ignition key must be in at least position I certain models before the seat can be operated Using the switches on the sides of the seats you can adjust the height of the seat rear the height of the seat front the forward ba...

Page 52: ...ontrols To stop movement of the seat press and release the STOP button Press the button again to reactivate the seat controls A Seat front raise lower B Forward rearward C Seat rear raise lower D Backrest tilt WARNING Do not adjust the seat while driving The seat should be adjusted so that the brake pedal can be depressed fully In addition position the seat as far rearward as comfort and control a...

Page 53: ...a seat position 1 Adjust the seat to the desired position 2 Depress the MEM button 3 Press button 1 to program the current position of the seat Buttons 2 and 3 can be programmed in the same way for two additional seat positions To move the seat to a programmed position depress button 1 2 or 3 until the seat stops If the button is released before the seat has the reached the programmed position it ...

Page 54: ...t position reduces glare from following headlights CAUTION Never use ice scrapers made of metal as they can easily scratch the mirror surface Electrically operated side view mirrors file K ownersdocs 1993 1993_960 93960_2_1 html 7 of 8 12 30 2006 9 46 57 AM ...

Page 55: ...n in the wide angle right side mirror are closer than they appear to be The mirrors should always be adjusted prior to driving Vanity mirrors The vanity mirrors are located on both front sun visors The lamps light up when the covers are opened Contents Top of Page file K ownersdocs 1993 1993_960 93960_2_1 html 8 of 8 12 30 2006 9 46 57 AM ...

Page 56: ... it to spring back To lock turn the key counter clockwise and allow it to spring back NOTE The tailgate is also unlocked and locked at the same time as the driver s door The tailgate is opened by pressing up the catch on the handle file K ownersdocs 1993 1993_960 93960_2_11 html 1 of 10 12 30 2006 9 46 58 AM ...

Page 57: ...s The handle can be used to close the tailgate from the inside see illustration WARNING Do not drive with tailgate open Poisonous exhaust gases may enter via the open tailgate Location and setting of child safety lock Child Safety lock file K ownersdocs 1993 1993_960 93960_2_11 html 2 of 10 12 30 2006 9 46 58 AM ...

Page 58: ... the inside pg 2 12 Concealed storage bins Rear seat head restraints wagon Opening the small storage bin Concealed storage bins There are three storage bins under the floor of the cargo space the largest bin can be locked with a key The lid of the largest storage bin is hinged in the middle file K ownersdocs 1993 1993_960 93960_2_11 html 3 of 10 12 30 2006 9 46 58 AM ...

Page 59: ...r seat increasing the cargo space The rear head restraints can be raised by pulling straight up or lowered by grasping the restraint pulling it slightly forward and pushing down pg 2 13 Folding rear seat wagon file K ownersdocs 1993 1993_960 93960_2_11 html 4 of 10 12 30 2006 9 46 58 AM ...

Page 60: ...the backrest down The center head restraint must be lowered manually if it has been raised The outboard head restraints retract automatically and do not need to be lowered before the backrest is folded down When the backrest is raised the outboard head restraints return to their normal position and must be raised manually if required The backrest must lock into place The red lock indicator will no...

Page 61: ... an accident The red lock indicator is visible when the backrest is NOT locked in position and not visible when the backrest is correctly locked on place passengers should never sit in the rear seat when the backrest is not locked in place Latches fit into holes CAUTION Check that latches under seat cushions engage holes at top edge of backrest Seat belts must be correctly positioned as seat is re...

Page 62: ...rovide a slightly larger cargo storage area To remove lift the seat cushion out of the hinges Tool box Tool box The tool box can be released by turning the catch WARNING Do not place extremely heavy articles against the front seats as the backrest which is file K ownersdocs 1993 1993_960 93960_2_11 html 7 of 10 12 30 2006 9 46 58 AM ...

Page 63: ... cargo As a safety precaution the cargo space is equipped with six eyelets to which straps can be attached to secure luggage WARNING The eyelets are not to be used as passenger restraints See page 3 7 Unless the station wagon is equipped with Volvo s Auxiliary Third Seat option passengers should not ride in this section of the car pg 2 15 Cargo space lighting Spare tire and jack wagon file K owner...

Page 64: ...rgo space 1 Light comes on when the tailgate is opened 2 The light is always OFF 3 The light is always ON Spare tire and jack The spare tire and the jack are located beneath the floor mat in the large storage bin Always secure the file K ownersdocs 1993 1993_960 93960_2_11 html 9 of 10 12 30 2006 9 46 58 AM ...

Page 65: ...re tire and the jack to prevent them from rattling NOTE See pages 6 2 6 3 for information on how the jack should be used Contents Top of Page file K ownersdocs 1993 1993_960 93960_2_11 html 10 of 10 12 30 2006 9 46 58 AM ...

Page 66: ... time delay device keeps the interior illuminated for approx 12 seconds after closing the driver s door This facilitates finding starting ignition switch etc at night Rear reading lights Rear seat passengers can turn the rear reading lights on or off by using the adjacent switches A ON B OFF file K ownersdocs 1993 1993_960 93960_2_6 html 1 of 7 12 30 2006 9 46 59 AM ...

Page 67: ...ss the bottom portion of the switch To close the sun roof depress the side of the rocker switch opposite the side used to open the roof NOTE In case of a sun roof malfunction see Emergency sun roof operation page 6 19 pg 2 7 Child safety locks Trunk lid sedan Child safety locks The buttons are located on the rear door jambs A The door lock functions normally B The door cannot be opened from the in...

Page 68: ...ter key even if the vehicle is centrally locked Unlocking Locking Withdraw key in vertical position The trunk lock can also be disconnected from the central locking system by turning the key counterclockwise as shown below Withdraw key in horizontal position The trunk is now always locked This option can be used if for example you lend your car to somebody If you give only the service key to the d...

Page 69: ... pg 2 8 Storage spaces WARNING Packages on the rear window shelf can obscure vision and may become dangerous projectiles in the event of a sudden stop or accident pg 2 9 Hood file K ownersdocs 1993 1993_960 93960_2_6 html 4 of 7 12 30 2006 9 46 59 AM ...

Page 70: ...osed The hood opens normally to an angle of approximately 55 To open it to a completely vertical position press both red catches upward as shown in the illustration Make sure that the catches return to their normal position When closing the hood lift it slightly first and then press the catches downward Use caution in garages with low roofs pg 2 10 Trunk Spare tire Long load storage sedan file K o...

Page 71: ...k lid is opened Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis etc WARNING Cover sharp edges on load to help prevent injury to occupants Secure load to help prevent shifting during sudden stops file K ownersdocs 1993 1993_960 93960_2_6 html 6 of 7 12 30 2006 9 46 59 AM ...

Page 72: ... loads such as skis wood etc Max length of load 6 1 2 ft 2 m Max weight of load 33 lbs 15 kg WARNING Always turn engine off and apply parking brake when loading unloading the vehicle Place transmission selector in P PARK position to help prevent inadvertent movement of selector Contents Top of Page file K ownersdocs 1993 1993_960 93960_2_6 html 7 of 7 12 30 2006 9 46 59 AM ...

Page 73: ...ces have already made it mandatory for occupants of a car to use seat belts So urging you to buckle up is not just our recommendation it s becoming the law The few seconds it takes to buckle up may one day allow you to say It s a good thing I was wearing my seatbelt pg 3 2 Seat belts Seat belts Always fasten the seat belts before you drive or ride Two lights will be illuminated for 4 8 seconds aft...

Page 74: ...pulled out rapidly during braking and acceleration if the vehicle is leaning excessively when driving in turns In order for the seat belt to provide maximum protection in the event of an accident it must be worn correctly When wearing remember the belt should not be twisted or turned the lap belt must be positioned low on the hips not pressing against the abdomen Make sure that the shoulder belt i...

Page 75: ...o induce slack into the shoulder belt portion of the three point system will have a detrimental effect on the amount of protection available to you in the event of a collision The seat back should not be tilted too far back The shoulder belt must be taut in order to function properly pg 3 3 Seat belts cont file K ownersdocs 1993 1993_960 93960_3_1 html 3 of 10 12 30 2006 9 47 01 AM ...

Page 76: ...upport the occupant s head During pregnancy Pregnant women should always wear seat belts Remember that the belt should always be positioned in such a way as to avoid any possible pressure on the abdomen The lap portion of the belt should be located low as shown in the above illustration file K ownersdocs 1993 1993_960 93960_3_1 html 4 of 10 12 30 2006 9 47 01 AM ...

Page 77: ... on both the driver s and passenger s sides and seat belt tensioners in both front door pillars 4 The system is designed to supplement the protection provided by the three point seat belt system The interior of an SRS equipped Volvo looks very much the same as any other The only indications of the system s presence are the SRS embossed on the steering wheel pad and above the glove compartment the ...

Page 78: ...ausing the airbags to be inflated with nitrogen gas As the movement of the seats occupants compresses the airbags some of the gas is expelled at a controlled rate to provide better cushioning Both seat belt tensioners also deploy minimizing any seat belt slack The entire process including inflation and deflation of the airbags takes approximately two tenths of a second WARNING When installing any ...

Page 79: ...tarted Check that this light is functioning properly every time the car is started The following items are monitored by the self diagnostic system Sensor unit Cable harness Gas generator ignitors WARNING Never drive and SRS equipped car with you thumbs on the steering wheel pad airbag housing WARNING If the SRS warning light stays on after the engine has started or if it comes on while you are dri...

Page 80: ...ions about the SRS system please contact your authorized Volvo Dealer or the Consumer Affairs Department pg 3 6 Volvo SRS cont WARNING This car is equipped with a full frontal Supplemental Restraint System SRS with AIRBAG in front of the driver and front passenger ALL OCCUPANTS MUST BE PROPERLY RESTRAINED ADULTS USING SEAT BELTS AND CHILDREN USING CHILD RESTRAINT SYSTEMS DO NOT INSTALL AND USE ANY...

Page 81: ...hildren who have outgrown these devices sit in the rear seat with the seat belt properly fastened In order for the SRS system to provide the protection intended seat belts must be worn at all times General SRS information In a collision where deployment occurs both air bags and seat belt tensioners activate Some noise occurs and a small amount of powder is released This powder is not harmful and d...

Page 82: ... edge of the seat sit leaning toward the instrument panel or otherwise sit out of position The occupant s back must be as upright as comfort allows and be against the seat back with the seat properly fastened Feet must be on the floor e g not on the dash seat or out of the window Children must never be allowed to stand in front of the passenger seat No objects or accessory equipment e g dash cover...

Page 83: ...ed for Canada one top tether anchorage set will be in the glove box The top tether anchorage set includes the top tether anchorage plate an 5 16 UNC bolt and a plastic trim cover If another set is needed consult your Volvo dealer Installing the top tether Remove the plastic cover on the anchorage point you want to use This can be done with a suitable coin The cover is removed counter clockwise Ref...

Page 84: ...anchorages are not able to withstand excessive forces on them in the event of collision if full harness seat belts or adult seat belts are installed to them An adult who uses a belt anchored in a Child Restraint Anchorage runs a great risk of suffering severe injuries should a collision occur pg 3 8 Child safety cont Integrated booster cushion file K ownersdocs 1993 1993_960 93960_3_7 html 2 of 6 ...

Page 85: ...nt belt must pass through seat belt guide B Wagon The hip section of the three point seat belt must fit snugly across the child s hips not across the stomach WARNING In the event of a collision while the integrated booster cushion was occupied the entire booster cushion and center seat belt must be replaced The booster cushion should also be replaced if it is badly worn or damaged in any way This ...

Page 86: ...are safer in rear seating positions than front seating positions when properly restrained A child restraint system can help protect a child in a vehicle Here s what to look for when selecting a child restraint system It should have a label certifying that it meets applicable Federal Motor Vehicle Safety Standards FMVSS 213 80 or in Canada CMVSS 213 Make sure the child restraint system is approved ...

Page 87: ...ot compromise our commitment to safety We continue to seek out new safety features and to refine those already in our cars You can help We would appreciate hearing your suggestions about improving automobile safety We also want to know if you ever have a safety concern with your car Occupant safety How safely you drive doesn t depend on how old you are but rather on how well you see your ability t...

Page 88: ...t a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your retailer or Volvo Cars of North America To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHSTA U S Department of Transportation Washington D C 205...

Page 89: ...mergency towing 4 12 Vehicle Towing Information 4 13 Starting with an auxiliary battery 4 14 Three way catalytic converter 4 15 Brake system 4 16 Towing a trailer 4 17 Winter driving 4 18 Before a long distance trip 4 19 Vehicle storage pg 4 2 Break in period Fuel requirements A new car should be broken in Refrain from utilizing your car s full driving potential during the first 1 200 miles 2 000 ...

Page 90: ...0 mph 50 km h transmission in neutral applying the parking brake with the release button pressed in during the stop The force must not lock the rear wheels If this happens release the brake enough to let the wheels rotate Drive a mile between each stop to cool the brakes Check for proper parking brake operation WARNING The brake lights are not illuminated when applying the parking brake To warn tr...

Page 91: ...s AKI 87 RON 91 Gasoline Containing Alcohol and Ethers Oxygenated fuels Some fuel suppliers sell gasoline containing oxygenates which are usually alcohols or ethers In some areas state or local laws require that the service pump be marked indicating use of alcohol or ethers However there are areas in which the pumps are unmarked If you are not sure whether there is alcohol or ethers in the gasolin...

Page 92: ...e obtained by thinking ahead avoiding rapid starts and stops and adjusting the speed of your vehicle to immediate traffic conditions Observe the following rules Bring the engine to normal operating temperature as soon as possible by driving with a light foot on the accelerator pedal for the first minutes of operation A cold engine uses more fuel and is subject to increased wear Whenever possible a...

Page 93: ...LOCK 3 Without touching the accelerator pedal turn the ignition key to the starting position Allow the starter to operate for 5 10 seconds Release the key as soon as the engine starts If the engine fails to start repeat step 3 For cold starts at altitudes above 6000 ft 1800 m depress the accelerator pedal halfway and turn the key to the starting position Release the accelerator pedal slowly when t...

Page 94: ...nous Engine warm up initial driving procedure Engines in vehicles driven short distances are subject to abnormally rapid wear because the engine never reaches normal operating temperature It is therefore beneficial to reach normal operating temperature as soon as possible This is best achieved by driving with a light foot on the accelerator pedal for a few minutes after starting rather than prolon...

Page 95: ... The gear selector is locked in the P position Shift lock To release the selector start the engine and depress the brake pedal See page 6 19 for instructions on manually releasing the gear selector CAUTION Never select P or R while the car is in motion When initially selecting positions D 3 L or R your right foot should press firmly on the brake pedal to ensure that the car is standing still with ...

Page 96: ...d should be used as often as possible to help improve fuel economy When modes E or S are selected upshift and downshift of the forward gears occur automatically and are governed by accelerator pedal position and vehicle speed 3 Intermediate position Automatically shifts up and down between first second and third gears when driving mode E or S There is no upshift from third gear Position 3 can be u...

Page 97: ...r knob allows selection of positions N D 3 and L Fully depressing the selector knob allows selection of positions R and P This is also necessary when initially bringing the selector out of position P Fully depressing the selector knob thus permits shifting freely between all positions Kick down Automatic shift to a lower gear kick down is achieved by depressing the accelerator pedal fully and bris...

Page 98: ...starts in third gear and changes up to forth gear In position 3 second gear is locked and there is no change up to third gear In position L first gear is locked These positions always offer the kick down facility CAUTION Driveability and fuel economy will be adversely affected by prolonged driving in mode W Volvo recommends using this mode only when starting in extremely slippery conditions The in...

Page 99: ... The principle of lock up is based on the fact that the gearbox s torque converter is disengaged for changes between 3nd 3nd and 4th gears The lock up function can sometimes be felt as an additional gearchange Contents Top of Page file K ownersdocs 1993 1993_960 93960_4_1 html 11 of 11 12 30 2006 9 47 03 AM ...

Page 100: ...ized modification to the engine or the vehicle may be illegal and can cause three way catalytic converter or exhaust system overheating This includes Altering fuel injection settings or components Adjusting distributor ignition timing beyond specified limits Altering emission system components or location or removing components Repeated use of leaded fuel Do not park your car over combustible mate...

Page 101: ...ts up there si a malfunction of the ABS system the standard braking system will however function and the vehicle should be driven to a Volvo retailer for inspection The Anti lock Braking System ABS helps to improve vehicle control stopping and steering during severe braking conditions by limiting brake lock up When the system senses impending lock up braking pressure is automatically modulated in ...

Page 102: ...orget that if you are towing a trailer the brakes will be subjected to greater load than is normal If the brake power assist does function The power assist to the brakes functions only when the engine is running When the car is moving without the engine running the brake pedal pressure required to stop the car is increased by 3 4 times The brake pedal feels stiff and hard pg 4 16 Trailer towing Wh...

Page 103: ... kgs and 165 lbs 75 kgs for trailer weights above 2 650 lbs 1 200 kgs For trailer weights between 2 650 3 300 lbs 1 200 1 500 kgs a top speed of 50 mph 80 km h should never be exceeded Increase tire pressure to recommended full load pressure See section Wheels and tires Engine and transmission are subject to increased loads Therefore engine coolant temperature should be closely watched when drivin...

Page 104: ...do not use this cold weather oil for hard driving or in warm weather See section Engine oil for more information The load placed on the battery is greater during the winter since the heater windshield wipers lighting etc are used more often Moreover the capacity of the battery decreases as the temperature drops In very cold weather a poorly charged battery can freeze and be damaged It is therefore...

Page 105: ...r axle for leakage Check condition of drive belts Check state of charge of battery Examine tires carefully the spare tire as well and replace those that are worn Check tire pressures The brakes front wheel alignment and steering gear should be checked by your Volvo retailer only Check all lights including high beams Reflective warning triangles are legal requirement in some countries Have a word w...

Page 106: ...battery Lift the wiper arms away from the windshield Increase the tire pressure to maximum allowed i e 36 psi Open one of the windows slightly for ventilation Ensure that the coolant contains sufficient anti freeze to provide protection down to 22 F 30 C Volvo Genuine Coolant Anti freeze also provides resistance against corrosion Remove all valuables and lock the car Keep the battery fully charged...

Page 107: ...e and low engine rpm stopping the engine suddenly after high speed driving so called after boiling can occur To avoid overheating the following rules should be followed Reduce speed and downshift when towing a trailer up long steep inclines The risk of overheating can be reduced by switching off the air conditioning system for a short time Do not let the engine idle unnecessarily for prolonged per...

Page 108: ...ge the diodes Before connections are made check the polarity of the battery with a voltmeter If booster batteries are used for starting they must be properly connected to minimize the risk of the diode being damaged For correct connection see Jump starting section Never disconnect the battery circuit for example to replace the battery while the engine is running as this will immediately ruin the g...

Page 109: ...turned more than might seem appropriate for the curvature of a bend This ensures good stability and reduces the risk of rear wheel skid Remember that these properties can alter with the vehicle load The heavier the load in the trunk the less the tendency to understeer Handling roadholding Vehicle load tire design and inflation pressure all affect vehicle handling Therefore check that the tires are...

Page 110: ... Volvo accessories Observe the following points when is use Avoid single point loads Distribute the load evenly Place heavier cargo at bottom of load Observe that center of gravity and handling are influenced by load weight Increasing load size increases wind resistance and thus adversely affects fuel economy Anchor the cargo correctly with appropriate tie down equipment Drive carefully Avoid rapi...

Page 111: ...level see section titled Transmission oil Maximum speed 20 mph 30 km h Maximum distance with rear wheels on ground 20 miles 30 km If the battery is dead it is not possible to release the gear selector by pressing the brake pedal Release the gear selector manually see page 6 19 Cars equipped with automatic transmission three way catalytic converters cannot be started by pushing or pulling the car C...

Page 112: ...applied at the front will damage radiator and air conditioning lines It is equally important not to use slingtype equipment inside the rear wheels serious damage to the rear axle may result pg 4 13 Jump starting file K ownersdocs 1993 1993_960 93960_4_8 html 6 of 8 12 30 2006 9 47 05 AM ...

Page 113: ...l system or any moving parts Avoid touching hot manifolds After engine has started remove first the negative terminal jumper cable Then remove the positive terminal jumper cable WARNING To reduce the possibility of explosion never expose battery to open flame or electric spark Do not smoke near battery Batteries generate hydrogen gas which is flammable and explosive Battery fluid contains sulfuric...

Page 114: ...1993 Volvo 960 Contents Top of Page file K ownersdocs 1993 1993_960 93960_4_8 html 8 of 8 12 30 2006 9 47 05 AM ...

Page 115: ...es have good road holding characteristics and offer good handling on dry and wet surfaces It should be noted however that the tires have been developed to give these features on snow ice free surfaces For optimum road holding on icy or snow covered roads we recommend suitable winter tires When replacing tires be sure that the new tires are the same size designation type radial and preferably from ...

Page 116: ...exceed the chain manufacture s specified maximum speed limit Under no circumstances should that limit be higher than 30 mph 50 km h Avoid bumps holes or sharp turns when driving with snow chains The handling of the vehicle can be adversely affected when driving with chains Avoid fast or sharp turns as well as locked wheel braking pg 5 3 Wheels and tires Wear indicator The tires have a so called we...

Page 117: ...es studded tires Tires for winter use Use snow tires fitted to the standard 15 wheels on all four wheels preferably steel Do not mix tires of different design as this could negatively affect overall tire road grip especially during slippery road conditions Studded tires should be run in 300 600 miles 500 1000 km during which the car should be driven as smoothly as possible to give the studs the op...

Page 118: ...iving just a few miles Vehicle Loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the rear facing side on the right front door This label lists both the tire and vehicle design limits Do not load your car beyond the load limits indicated file K ownersdocs 1993 1993_960 93960_5_1 html 4 of 5 12 30 ...

Page 119: ...1993 Volvo 960 Contents Top of Page file K ownersdocs 1993 1993_960 93960_5_1 html 5 of 5 12 30 2006 9 47 06 AM ...

Page 120: ...ng might go wrong and prevent you from driving such as a punctured tire blown fuse or bulb etc For additional information see section ON CALL Road Assistance 6 2 Changing a wheel 6 4 Special spare tire 6 5 Replacing bulbs 6 13 Replacing fuses 6 15 Replacing wiper blades 6 16 Troubleshooting pg 6 2 Wheel changing file K ownersdocs 1993 1993_960 93960_6_1 html 1 of 5 12 30 2006 9 47 07 AM ...

Page 121: ...urn Turn the nuts counterclockwise to loosen NOTE The jack in your car comes in two versions If your car is equipped with the alternate version see illustration the crank handle can be folded out by pressing the nob on the handle downward To attach the jack refer to the illustration on the following page NOTE To avoid excessive wear and the necessity of rebalancing mark and reinstall wheels in sam...

Page 122: ...l nuts completely and carefully remove the wheel so as not to damage the thread of the studs WARNING The jack s hook must engage the pin in the jack attachment A The car s weight must not rest on the jack s hook B Be sure the jack is on firm and level ground Never allow any part of your body to be extended under a car supported by a jack Use the jack intended for the car when replacing a wheel For...

Page 123: ...the use of the Special Spare tire other than as a temporary replacement for a punctured tire In other words it must be replaced as soon as possible by a standard tire Roadholding etc may be affected with the Temporary Spare in use Do not therefore exceed 50 mph 80 km h Special Spare The spare tire of your car is what is called a Special Spare This is embossed on the tire See illustration Recommend...

Page 124: ...1993 Volvo 960 Contents Top of Page file K ownersdocs 1993 1993_960 93960_6_1 html 5 of 5 12 30 2006 9 47 07 AM ...

Page 125: ... to see if it is broken If so put in a new fuse of the same color and amperage written on the fuse Spare fuses are stored in a lit compartment in the fuse box 1 x 15A blue 1 x 25A pale yellow 1 x 30A green If fuses burn out repeatedly have the electrical system tested at a Volvo dealer If you find it difficult to remove a fuse you will find a special fuse tool clipped in the fuse box file K owners...

Page 126: ... wipers washers horn 25 21 Transmission mode selectors 5 22 ABS 15 23 Transmission control 10 24 Transmission engine controls 10 25 Hazard warning flashers central locking system 25 26 Clock interior lighting door open warning lights cargo space and vanity mirrors 10 27 Brake lights shiftlock 15 28 ECC air conditioning 30 29 Power antenna power to trailer 30 30 Fuel pump tank heated oxygen sensor ...

Page 127: ... wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm Pinch the end of the plastic clip located at the back of the arm Slide the wiper blade along the arm to release it from the hook Install new blade installation is the reverse of removal and make sure that it is properly attached to the wiper arm For reasons of safety you should change the windshield wiper bla...

Page 128: ...trap which connects the body to the rear of the engine should also be checked for corrosion or looseness Open circuit between starting ignition switch and starting ignition switch terminal on starter The circuit is closed if a clicking sound is heard from the starter when it is engaged If no clicking sound is heard check that the blue wire at the starter is secure If still no clicking sound is hea...

Page 129: ...ce diagnosis cont Erratic idle misfiring Intake system leaking Check vacuum hose connections to manifold and idle air control valve Worn spark plugs Remove Clean or replace spark plugs Engine stalls at irregular intervals Defective wires Check wire terminals at fuel pump fuse No 30 and 31 coil ignition switch and relays Intake system leaking Check vacuum hose connections at manifold and idle air c...

Page 130: ...y catalytic converter pg 6 19 Service diagnosis cont Emergency sun roof operation If because of an electrical fault e g a blown fuse it is not possible to operate the sun roof electrically then it is possible to operate it manually First using a small screwdriver remove the two screws that secure the sun roof motor cover to the headliner Then using a screwdriver depress the white plastic clutch pi...

Page 131: ...arting ignition key to position I and press firmly on the SHIFTLOCK OVERRIDE button located near the base of the gear selector see illustration While holding the override button down move the gear selector from the P ark position Contents Top of Page file K ownersdocs 1993 1993_960 93960_6_13 html 7 of 7 12 30 2006 9 47 08 AM ...

Page 132: ...f correct type and voltage Failure to do so could cause the bulb failure warning light to activate Headlamps 1 Pull the connector out 2 Loosen the ring by turning it counter clockwise 3 Pull the bulb straight out 4 Replace the bulb and reinstall the unit in the reverse order Bulb Power US Bulb No Headlamp 45 65 HB1 9004 Turn signal parking light side marker light 1 To remove turn the lamp holder 1...

Page 133: ...ecessary to remove the washer fluid reservoir fill tube in order to gain access to the bulb holder Fog lamps 1 Turn the lamp holder 1 4 turn counter clockwise 2 Remove the bulb from the connector by pushing the catches to the sides 3 Replace the bulb and the holder Bulb Power US Bulb No Foglamp 27W GE881 pg 6 7 Replacing bulbs Sedans file K ownersdocs 1993 1993_960 93960_6_5 html 2 of 13 12 30 200...

Page 134: ...emove plastic screw A and remove bulb holder and bulb one unit 3 Depress bulb in bulb holder turn it slightly counterclockwise and remove it 4 Install a new bulb Install bulb holder in tail lamp 5 Check that bulb lights Replace tail lamp inside cover Bulbs Power Socket US Bulb No CP W 1 4 Tail light 4 5 BA 15s 67 2 Rear turn signal 32 21 BA 15s 1156 3 Brake light 32 21 BA 15s 1156 file K ownersdoc...

Page 135: ...t cluster Gently press the bulb into the holder then rotate the bulb counterclockwise in order to release it Install a new bulb in the holder and replace the bulb holder in the tail light cluster One of the guide lugs on the bulb holder is slightly wider than the other two and thus this lug fits into the widest recess only Turn the bulb holder clockwise Check that the bulb lights Re install cluste...

Page 136: ...Brake light and tail light 32 3 21 5 BAZ 15d 1157 Reflector High mounted stop lamp 32 21 BA15s 1156 1 2 3 21 W BA 15 s 4 21 5 W BAY 15 d Left side only pg 6 9 Replacing bulbs file K ownersdocs 1993 1993_960 93960_6_5 html 5 of 13 12 30 2006 9 47 09 AM ...

Page 137: ...e the light assembly Lift it out to remove Replace the bulb Bulb Power Socket Trunk light 10 W SV 8 5 WARNING When using a screwdriver to pry plastic components take care to avoid scratching or breakage Use eye protection whenever possible file K ownersdocs 1993 1993_960 93960_6_5 html 6 of 13 12 30 2006 9 47 09 AM ...

Page 138: ... illustration until the glass comes loose Replace the bulb and reinstall the glass Bulb Power Socket License plate light 5W W 2 1x9 5d License plate light wagon models Remove the screws with a screwdriver Remove lamp housing Depress the bulb and rotate it counter file K ownersdocs 1993 1993_960 93960_6_5 html 7 of 13 12 30 2006 9 47 09 AM ...

Page 139: ... sedans High mounted brake light To remove Sedans Turn off ignition Depress catch with a screwdriver Pull cover upward to remove it To remove Wagons Turn off ignition Grasp the cover with both hands and pull it towards you Bulb Power CP W Socket US Bulb No High mounted brake light 32 21 BA15s 1156 file K ownersdocs 1993 1993_960 93960_6_5 html 8 of 13 12 30 2006 9 47 09 AM ...

Page 140: ...eflector and check that the light works 4 door models Press the cover into position noting the position of the alignment pin at the top Wagons Align the catches and press the cover into position Depress catches file K ownersdocs 1993 1993_960 93960_6_5 html 9 of 13 12 30 2006 9 47 09 AM ...

Page 141: ...section of the light as shown and pull straight down Press lens out from inside and replace bulb Check operation before reinstalling lamp housing NOTE The wiring should not be pinched when the lamp housing is reinstalled file K ownersdocs 1993 1993_960 93960_6_5 html 10 of 13 12 30 2006 9 47 09 AM ...

Page 142: ... 5d Reading lamps rear The bulb in the adjustable reading lamps can be changed as follows insert a screwdriver as shown and twist off the lamp Withdraw the bulb and fit a new one pg 6 12 Replacing bulbs Fuses file K ownersdocs 1993 1993_960 93960_6_5 html 11 of 13 12 30 2006 9 47 09 AM ...

Page 143: ...wn in picture and gently turn it to remove the lens Withdraw the bulb replace it and re insert the lens Insert screwdriver and turn Vanity mirror Insert a screwdriver and turn it to remove the lens Replace the bulb and press the lens back into place file K ownersdocs 1993 1993_960 93960_6_5 html 12 of 13 12 30 2006 9 47 09 AM ...

Page 144: ... located on the far left side of the dashboard Spare fuses and the fuse tool are located in an illuminated compartment in the fuse box To gain access to the fuses remove the cover When replacing the cover push in the front edge first and then press into place Contents Top of Page file K ownersdocs 1993 1993_960 93960_6_5 html 13 of 13 12 30 2006 9 47 09 AM ...

Page 145: ...t spots caused by oil ice cream shoe polish grease etc use a clothing clothing fabric stain remover The plastic in the upholstery can be washed with soapy water or a mild detergent Leather upholstery can be cleaned with a soft cloth and mild soap solution For more difficult spots consult your Volvo dealer On no account must gasoline naphtha or similar cleaning agents be used on the plastic or the ...

Page 146: ...r relative humidity especially where temperatures often stay above the freezing point and where the atmosphere is affected by industrial pollution or where salt is used for de icing the roads Where parts of the car are covered with road dirt containing road salt corrosion will be accelerated at lower relative humidity than if the surface were clean Increased temperature will cause an accelerated r...

Page 147: ...e visible external rustproofing must be inspected by an authorized Volvo dealer at least once a year If it is necessary to touch up the rustproofing this should be done immediately to prevent moisture penetration Wash and dry the car thoroughly before touching up Use spray on or brush on rustproofing compounds An oil can with a long flexible spout may be used for parts which are difficult to reach...

Page 148: ...tion should be renewed pg 7 5 Paint touch up Paint touch up Paint damage requires immediate attention to avoid rusting Make it a habit to check the finish regularly when washing the car for instance Touch up if necessary Paint repairs require special equipment and skill Contact your Volvo dealer for any extensive damages Minor scratches can be repaired by using Volvo touch up paint NOTE When order...

Page 149: ...ace If the stone chip has not penetrated down to the metal and undamaged layer of paint remains the touch up paint can be applied as soon as the spot has been cleaned Deep scars If the stone chip has penetrated down to the metal proceed as follows 1 Place a strip of masking tape over the damaged surface Pull the tape off so that any loose flakes of paint adhere to it file K ownersdocs 1993 1993_96...

Page 150: ...Mix the paint thoroughly apply several thin paint coats and let dry after each application pg 7 6 Paint touch up cont 3 If there is a longer scratch you may want to protect surrounding paint by masking it off Touching up damaged paint on fender edges and sills Material file K ownersdocs 1993 1993_960 93960_7_1 html 6 of 10 12 30 2006 9 47 11 AM ...

Page 151: ...s been sprayed on before the paint dries 1 Remove loose flakes of paint with masking tape 2 Move the spray can slowly and regularly from side to side about 8 12 inches 20 30 cm from the surface WARNING Spray painting should be done in a well ventilated and dust free area 3 When the primer has dried apply the surface enamel in the same way Spray on several times and allow the paint to dry a minute ...

Page 152: ... lukewarm soapy water can be used to clean the wiper blades Frequent cleaning improves visibility considerably Note It is particularly important to wash the car frequently in the wintertime to prevent corrosion when salt has been used on the roads Also wash off the dirt from the underside wheel housings fenders etc In areas of high industrial fallout more frequent washing is also recommended Note ...

Page 153: ...y clean is most important especially in the winter Some automatic washers do not have the facilities for washing the underbody Before driving into an automatic wash make sure that the side view mirrors auxiliary lamps etc are secure otherwise there is risk of the machine dislodging them You should also lower the antenna We recommend that you do not wash your car in an automatic wash during the fir...

Page 154: ...against oxidation road dirt and fading Chromed parts Chromium plated and anodized parts should be washed with clean water as soon as they become dirty This is particularly important if you drive on gravel roads or on roads where salt is used during the winter After the car has been washed apply wax or an anti rust preparation Stains on chrome trim can be removed with commercially available chrome ...

Page 155: ...teering fluid brake fluid 8 16 Drive belts 8 17 Coolant pg 8 2 Label information 1 Vehicle Identification Number VIN VIN plate is located on top left surface of dashboard The VIN is also stamped on the right hand door pillar 2 Vehicle Emission Control Information Your Volvo is designed to meet all applicable emissions standards as evidenced by the certification label on the right side of the firew...

Page 156: ...10 000 mile 16 000 km intervals which is outlined in the Maintenance Records Manual This maintenance program contains inspections and services necessary for the proper function of your car over the next 10 000 miles 16 000 km The maintenance services contain several checks which require special instruments and tools and therefore must be performed by a qualified technician To keep your Volvo in to...

Page 157: ...ided For Canadian specification vehicles see your separate warranty booklet New Car Limited Warranty Parts and Accessories Limited Warranty Corrosion Protection Limited Warranty Seatbelt and Supplemental Restraint Systems Limited Warranty Emission Design and Defect Warranty Emission Performance Warranty These are the Federal warranties other warranties are provided as required by state law Refer t...

Page 158: ...5 Every 30 000 miles 48 000 km lubricate belt tensioner pulley pg 8 5 Maintenance schedule Maintenance Operation thousand miles thousand km 10 16 20 32 30 48 40 64 50 80 60 96 MISCELLANEOUS MAINTENANCE ENGINE Fuel Line Filter PCV Nipple Orifice hoses clean I Battery Charge I I I EGR valve clean I BRAKES Inspect Brakes Replace components as necessary I I I I I I Brake Fluid R R STEERING Tire wear A...

Page 159: ...evel Windshield wipers Cleaning Brake fluid level Level of windshield washer fluid Rust protection Radiator coolant level The following should also be carried out at Tire pressure all five tires regular intervals Operation of all lights Washing Horns Polishing Contents Top of Page file K ownersdocs 1993 1993_960 93960_8_1 html 5 of 5 12 30 2006 9 47 13 AM ...

Page 160: ...stick 4 Brake fluid reservoir 5 Data Plate 6 Battery 7 Radiator 8 Power steering fluid reservoir 9 Air cleaner 10 Washer fluid reservoir WARNING The cooling fan may start or continue to operate for up to 6 minutes after the engine has been switched off pg 8 14 Lubrication file K ownersdocs 1993 1993_960 93960_8_13 html 1 of 6 12 30 2006 9 47 14 AM ...

Page 161: ...7 Window regulator Oil grease locking device low temperature on inside of door grease 8 Front seat slide rail and latch Oil 9 Door lock keyhole Low temperature grease or Volvo Teflon lock spray To avoid rattles and unnecessary wear the body should be lubricated at regular service intervals This should be done by an authorized Volvo retailer pg 8 15 Brake fluid Power steering fluid file K ownersdoc...

Page 162: ...severe conditions mountain driving hot climate high humidity etc Check without removing the cap that the level is above the MIN mark of the fluid reservoir Always entrust brake fluid changing to an authorized Volvo retailer Power steering fluid The fluid level should lie between the MIN and MAX on the side of the dipstick The space between the marks corresponds to 0 2 US qts liters file K ownersdo...

Page 163: ...oor cooling and low generator output as well as impair the operation of the power steering and the air conditioning unit WARNING The engine must not be running when this check is performed NOTE The belt on the 960 is equipped with a self tensioning mechanism and requires no adjustment between changes pg 8 17 Cooling system file K ownersdocs 1993 1993_960 93960_8_13 html 4 of 6 12 30 2006 9 47 14 A...

Page 164: ...arm up and cooling Changing coolant Normally the coolant does not need to be changed If the system must be drained use the following procedure Remove the expansion tank cap Open the drain cock on the right side of the engine block and disconnect the lower radiator hose Fill coolant through the expansion tank The heater controls should be fully open when draining and filling Add coolant until the l...

Page 165: ...ARNING If the engine is warm and you are going to top up coolant unscrew the cap slowly in order to allow any excess pressure to escape NOTE Do not top up with water only Water by itself reduces the rust protective and anti freeze qualities of the coolant and has a lower boiling point It can also cause damage to the cooling system if it should freeze Contents Top of Page file K ownersdocs 1993 199...

Page 166: ... has been driven park the car on a level surface and wait at least 5 minutes after the engine has been switched off The oil level should be half way between the MIN and MAX marks If the oil is checked before the car is driven engine completely cold the oil level should be at the MAX mark NOTE The engine must be stopped when checking the oil Draining the oil Drain the oil after driving while it is ...

Page 167: ...00 km oil oil filter change interval Oil quality Meeting API specification SG For best fuel economy and engine protection consult with your authorized Volvo retailer for recommended oils Oils with a different quality rating may not provide adequate engine protection Viscosity stable ambient temperatures file K ownersdocs 1993 1993_960 93960_8_6 html 2 of 9 12 30 2006 9 47 16 AM ...

Page 168: ...es see viscosity chart Changing oil and oil filter Oil and oil filter are first changed at 5 000 miles 8 000 km This service is provided by Volvo to the owner at no cost The next oil and filter change occurs at the 10 000 mile 16 000 km service and thereafter at 10 000 mile 16 000 km intervals or as specified in the following table If driving conditions include Then the correct oil oil filter chan...

Page 169: ...ys be replaced with a new one Vacuum fittings hoses and connections Unstable idle misfiring or poor emission control is often caused by leaking vacuum hoses or connections Check hoses and connections on distributor vacuum unit connections on heater control servo systems and hydraulic brake servo Checking and adjusting idle air control system Your Volvo is equipped with an electronically controlled...

Page 170: ...elt be replaced at 30 000 mile 48 000 km intervals The first replacement at 30 000 miles 48 000 km is provided by Volvo at no cost to the owner All subsequent replacements are the responsibility of the car owner Exhaust Gas Recirculation EGR This system operates by returning some of the exhaust gases to the engine to be recombusted since this lowers the combustion temperature the amount of nitroge...

Page 171: ... temperature to give the best economy and power An important feature of the system is a mass air flow sensor that measures the mass of the inducted air instead of the volume In this way the system can make instantaneous adjustments for changes in air temperature or density thus always assuring the best economy with the lowest possible exhaust emissions Heated oxygen sensor This is an emission cont...

Page 172: ... under the left front wheel housing The components are interconnected by hoses which channel fuel vapor from the gas tank to the charcoal filter where it is stored until the engine is started and then drawn into the engine s fuel induction system Crankcase ventilation The engine is provided with positive crankcase ventilation which prevents crankcase gases from being released into the atmosphere I...

Page 173: ... good condition Cracked or damaged connectors should be replaced When changing the spark plugs clean the terminals and the rubber seals CAUTION Do not use silicone based lubricants which can have adverse effects on electrical components WARNING The distributor ignition system operates at very high voltages Special safety precautions must be followed to prevent injury Always turn the ignition off w...

Page 174: ...y Washer fluid reservoir The washer fluid reservoir is located in the engine compartments and holds approx 0 5 US gal 2 liters sedans and 0 8 US gal 3 2 liters wagons During cold weather the reservoir should be filled windshield washer solvent containing anti freeze Contents Top of Page file K ownersdocs 1993 1993_960 93960_8_6 html 9 of 9 12 30 2006 9 47 16 AM ...

Page 175: ...tion SG For best fuel economy and engine protection consult with your authorized Volvo retailer for recommended oils Oil with designation SG CD complies with this requirement Oil with a different quality rating may not provide adequate engine protection Volvo recommends the use of fuel economy improving oils Look for the API label Synthetic oils complying with oil quality requirements are recommen...

Page 176: ...g fluid Quality ATF Capacity 1 05 US qts 1 0 liters Brake fluid Brake fluid type DOT 4 Capacity 0 63 US qts 0 6 liters All specifications are subject to change without notice pg 9 3 Specifications Engine Liquid cooled gasoline 6 cylinder in line engine Aluminum alloy cylinder block with cast iron cylinder liners cast directly into block Aluminum alloy cylinder head with double overhead camshafts a...

Page 177: ...ications Engine B 6304 S 6 cyl Cooling system Type Positive pressure closed system Thermostat begins to open at 186 F 87 C Coolant Volvo Genuine Coolant Anti freeze Capacity 10 5 qts 10 liters Fuel system The engine is equipped with a multiport fuel injection system Distributor ignition System Firing order 1 5 3 6 2 4 Distributor ignition setting 5 2 B T D C at 700 800 rpm Spark plugs Bosch HR 6 D...

Page 178: ...el Toe in measured on the wheel rim 2 1 mm 0 9 mm tire sides 2 3 1 2 mm Rear Suspension Sedans Multi link rear wheel suspension consisting of four elements per side a trailing support arm with load leveling shock absorber an upper L shaped link a lower traverse link and an angled rear rod to control wheel toe in Toe in measured at the wheel rim 0 016 0 020 0 4 0 5 mm tire sides 0 02 0 031 0 5 0 8m...

Page 179: ...sed of correctly Your Volvo retailer can assist you in this matter Bulbs Bulb Trade No Power Socket No of bulb Headlights HB1 9004 65 45 W 2 Parking lights turn signals front 1157 N A 21 5 W 24 2 2 cp BAY 15 2 turn signals rear 1156 21W 32cp BA 15s 2 Tail lights 2x67 5 W 4cp BA 15s 2 Brake light 1156 21 W 32cp BA 15s 2 Tail light Brake light 1157 21 5W 32 3cp BA 15d 2 High mounted brake light 1156...

Page 180: ... SV8 5 1 Reading lights front 5 W W 2 1x9 5d 2 rear 5 W W 2 1x9 5d 2 Trunk light 10 W SV8 5 1 Glove box light 2 W BA9 s 1 Instrument lighting 3 W W 2 1x9 5d 3 Ashtray rear 1 2 W Volvo P N966326 1 Seat belt lock 1 2 W Volvo P N966326 1 Instrument warning indicator lights 1 2 W Volvo P N966326 All specifications are subject to change without notice Contents Top of Page file K ownersdocs 1993 1993_96...

Page 181: ...le design limits Do not load your car beyond the load limits indicated WARNING Improperly inflated tire will reduce tire life adversely affect vehicle handling and can possibly lead to failure resulting in loss of vehicle control prior warning All specifications are subject to change without notice Capacities Fuel tank approx Wagon 19 8 US gal 75 liters Sedan 21 1 US gal 80 liters Cooling System 1...

Page 182: ...for purchase These are the same manuals used by competent Volvo technicians Major sections within the Service Manual System include 0 General Information 1 Lubrication and Service 2 Engine 3 Electrical System 4 Power Transmission 5 Brakes 6 Suspension and Steering 7 Springs Shock Absorbers and Wheels 8 Body and Interior A Literature Catalog Request Card was placed in the car prior to delivery from...

Page 183: ...le to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition Note that the above pertains to USA only Your new Volvo comes with a four year road assistance program named ON CALL Additional information features and benefits are described in a separate information package in your glove compartment pg 9 9 Specifications Dimensions and weig...

Page 184: ...n 1025 lbs 465 kg 1045 lbs 475kg Permissible axle weight front sedan 2165 lbs 982 kg 2167 lbs 985 kg front wagon 2135 lbs 968 kg 2134 lbs 970 kg rear sedan 2325 lbs 1055 kg 2321 lbs 1055 kg rear wagon 2405 lbs 1091kg 2420 lbs 1100 kg Max roof load 220lbs 100 kg Max trailer weight w o brakes 1540 lbs 700 kg Max trailer weight with brakes 2 ball 3300 lbs 1500 kg Max trailer weight with brakes 1 7 8 ...

Page 185: ... Installation of optional equipment use of mobile telephones Incorrectly installed optional equipment alarm systems or the use of mobile telephones which are not connected to a suitable antenna can cause faults in the car s electronic control systems Your car is equipped with an accessory connector located under the dashboard on the driver s side Please consult your Volvo retailer if you have any ...

Page 186: ...FUEL ONLY VOLVO Octane rating see p 4 3 Tire pressure see label located on rear edge of right front door Bulbs Power Socket US Bulb No 1 45 65 W 9004 file K ownersdocs 1993 1993_960 93960_9_7 html 6 of 7 12 30 2006 9 47 19 AM ...

Page 187: ...3 5 W BA 15s 67 4 21 W BA 15s 1156 5 21 5 W BAY 15d 1157 VOLVO Volvo Car Corporation Goteborg Sweden TP 3362 2 Canada U S A 7000 9 9 Contents Top of Page file K ownersdocs 1993 1993_960 93960_9_7 html 7 of 7 12 30 2006 9 47 19 AM ...

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