Volvo 1977 262 GL Owner'S Manual Download Page 47 | Manualshive

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1977 Volvo 262 264 265

1 Data plate
2 Compressor (Air conditioner)
3 Oil filler cap, engine
4 Air cleaner
5 Oil dipstick, automatic transmission
6 Brake fluid reservoir
7 Oil reservoir, power steering
8 Washer fluid reservoir
9 Oil dipstick engine
7 Air Injection Reactor Pump
10 Expansion tank
12 Battery

pg. 44 Servicing

1977

MAINTENANCE SCHEDULE

262 264 265

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Summary of Contents for 1977 262 GL

Page 1: ...dealer Contents Index see page 91 DESCRIPTION Page Introduction 2 Keys 3 Instruments and controls 4 Instruments 6 Warning lights 7 Ignition switch parking brake 8 Lighting 9 Turn Signals 10 Wipers 11...

Page 2: ...s 41 Gas station checks 42 Engine compartment 43 Maintenance schedule 44 Engine oil 48 Cooling system 49 Emission control system 50 Transmission oils 56 Rear axle power steering brake fluid 57 Lubrica...

Page 3: ...2 General Information Before moving from one country or state to another it is recommended to check with the Department of Motor Vehicles as emissions and other vehicle regulations may be different p...

Page 4: ...spaces designated for this purpose on the second page of the cover In the event the original keys are lost duplicates may be ordered from your Volvo dealer Top of Page file K ownersdocs 1977 1977_262_...

Page 5: ...trols See page 1 Fresh air outlet15 2 Turn signals10 3 Headlights parking lights9 4 Horn 5 Instruments6 6 Ignition switch steering wheel lock8 7 Wiper washer11 8 Fresh air outlet15 9 Clock12 10 Fresh...

Page 6: ...at belt reminder light20 Pages 6 29 will give you a detailed description of the vehicle s instruments and controls Note that vehicles may be differently equipped depending on special legal requirement...

Page 7: ...gauge pointer should normally remain inside the black range during normal operation If the pointer enters the red range repeatedly check coolant level and fan belt tension see page 49 and 59 P Overdri...

Page 8: ...mal it is an indication that one of the brake circuits is not functioning Proceed cautiously to a Volvo dealer for an inspection of the brake system H Oil pressure warning light red If the light comes...

Page 9: ...llowing bulbs are defective one of the lower beams one of the tail lights one of the license plate lights one of the brake lights when the brake pedal is depressed Bulb replacement see pages 60 63 pg...

Page 10: ...the front seats The brake is applied to the rear wheels Parking brake reminder light The reminder light PARKING BRAKE on the instrument panel comes on whenever the parking brake lever is not fully rel...

Page 11: ...eams and vice versa by moving the turn signal switch lever on the left side of the steering column towards the steering wheel The lights can be used without switching on the ignition key Instrument li...

Page 12: ...st stop and holding it there The lever will return to the neutral position when released 3 High and low beam switching headlights on Move the lever towards the steering wheel and release it 3 Headligh...

Page 13: ...ting washer nozzles The nozzles may be adjusted by inserting a needle into the metal insert and rotating nozzle The washer fluid reservoir is located in the engine compartment and holds approx 6 liter...

Page 14: ...ette lighter To operate depress the knob fully When the knob automatically releases the cigarette lighter is ready for use Ash trays To remove the ash trays depress the center spring and remove file K...

Page 15: ...pg 13 Tail gate window wiper el heated rear window hazard warning flasher 2 Tail gate window wiper washer model 265 0 Off 1 Wiper and washer combined operating Move the lever to the first stop and ho...

Page 16: ...ce items against the inner surface of the rear window that may damage the printed circuit Do not scrape the inner surface of the rear window glass with a hard object otherwise damage to the printed ci...

Page 17: ...y for cars equipped with air conditioning Do not use for heating 5 FAN Blower motor 0 off 1 low speed 2 medium speed 3 high speed 6 Ventilation outlets The air flow through the ventilation outlets is...

Page 18: ...5 FAN 2 or 3 Always keep front external inlet grille in front of the windshield clear of obstructions snow ice etc Fresh air outlets A Closed B Open C Directing air flow horizontally D Directing air...

Page 19: ...btain rapid cooling all windows must be closed and buttons FLOOR and DEF out All the air will then be discharged through the four dash outlets which should be fully open Note For rapid removal of cond...

Page 20: ...262 264 265 This page left intentionally blank pg 18 Front seats Horizontal seat adjustment Seat inclination adjustment file K ownersdocs 1977 1977_262_264_265 77262264265_01b htm 2 of 15 12 22 2006 1...

Page 21: ...62 264 265 Lumbar support adjustment pg 19 Front seats Seat back release 2 door models Press the button and fold forward file K ownersdocs 1977 1977_262_264_265 77262264265_01b htm 3 of 15 12 22 2006...

Page 22: ...iver s seat However this adjustment must be carried out manually using appropriate hand tools pg 20 Seat belts Seat belts retractable Fasten the seat belts whenever you drive or ride Two lights will b...

Page 23: ...s rest position The seat belts are normally unlocked to allow movement while seated However the belt will lock and restrict movement if belt is pulled out rapidly during braking and acceleration if th...

Page 24: ...n pull the upper part of the double webbing Maintenance Check periodically that the bolts are secure and the belt in good condition Use water and a mild detergent for cleaning As the seat belts lose m...

Page 25: ...ck the front doors press down the lock button and keep the door handle pulled out while shutting the door To lock the rear doors press down the lock button and shut the door It is not necessary to kee...

Page 26: ...hild safety locks 264 and 265 The buttons are located on the rear door jambs A Normal lock function B The door cannot be opened from the inside Trunk lid 262 and 264 To open th lid turn the knob clock...

Page 27: ...hood slightly insert a hand under the center line of the hood and depress the safety catch handle Open the hood Check that the hood locks properly when closing pg 25 Rear view mirrors Rear vent windo...

Page 28: ...Inside view mirror D Normal position N Night position reduces glare from following headlights The mirrors should always be adjusted before driving pg 26 Interior light sun roof fuel tank cap file K ow...

Page 29: ...ght that differs from that in the 262 264 Sun roof certain models The sun roof is operated by a handle located between the sun visors Unfold the handle and turn it counterclockwise to open clockwise t...

Page 30: ...r near the filler inlet will remind owners and filling station attendants of this requirement Important It is unlawful to dispense leaded fuel into any vehicle labeled unleaded Gasoline only pg 27 Rea...

Page 31: ...in their respective positions When replacing the rear seat to its normal position make sure the latches are securely locked and the seat belts lie on top of the seat back so they can easily be used pg...

Page 32: ...e located at the bottom of the tail gate To close Push the catch upwards and at the same time lift the gate 1 4 inch Close the gate slowly but firmly pg 29 Tail gate model 265 file K ownersdocs 1977 1...

Page 33: ...lift off the cover The spare wheel and the jack are now accessible Concealed storage space There are two concealed storage areas under the cargo compartment floor The tail gate window washer fluid res...

Page 34: ...sured that all clearances are satisfactory and thus accepts no responsibility for damage caused by careless or harsh driving during the break in period pg 31 Breaking in STARTING AND DRIVING A new car...

Page 35: ...e throttle pedal half way and keep it there until the engine starts Avoid repeated short attempts to start fuel is injected every time the starter is engaged Allow the starter to operate for a longer...

Page 36: ...engaged in 4th gear only IN engaged OUT disengaged No extra operation of clutch or throttle pedal is normally necessary Engagement is facilitated if the accelerator pedal position is maintained steady...

Page 37: ...entionally pg 34 Automatic transmission Shift positions P park R reverse N neutral D drive 2 1 low gear The gear selector can be moved freely between D and 2 The other positions are separated by a loc...

Page 38: ...tral Neutral position no gear is engaged Driving gears D Drive D is the normal driving position Up and downshift between the three forward gears occurs automatically and is governed by throttle openin...

Page 39: ...the parking brake or the brake pedal to hold the car or the car will start moving when the gear selector is moved 3 Select position P or N Engine cannot be started in any other position 4 Start the en...

Page 40: ...mission Gear selector in position N Check transmission oil level see page 56 Maximum speed 20 mph 30 km h Maximum distance 20 miles 30 km THE ENGINE CANNOT BE STARTED BY PUSHING OR PULLING THE CAR Whe...

Page 41: ...red in a certain way See your Volvo Dealer Trailer hauling does not normally present any particular problems but take into consideration the hitch tongue load should not exceed 160 200 lbs 75 90 kgs e...

Page 42: ...versely alter the vehicle handling characteristics Driving with trunk lid open Normally this involves no hazard to the passengers However exhaust gases can be sucked into the car As this is especially...

Page 43: ...een each stop to cool the brakes NOTE The brake lights are not illuminated when applying the parking brake To warn traffic from behind it is therefore advisable to depress the brake pedal slightly to...

Page 44: ...lyst or exhaust system overheating in addition may be illegal This includes Altering fuel injection settings or components Adjusting ignition timing beyond specified limits Altering emission system co...

Page 45: ...Maintenance inspection 7 500 mile intervals Volvo advises you to follow the inspection program at 7 500 mile intervals which is outlined in the Warranties and Maintenance Records Book This maintenance...

Page 46: ...between MAX and MIN marks on expansion tank Mixture of 50 percent anti freeze and 50 percent water Washer fluid Washer fluid reservoir Water and solvent wintertime use windshield washer anti freeze Br...

Page 47: ...atic transmission 6 Brake fluid reservoir 7 Oil reservoir power steering 8 Washer fluid reservoir 9 Oil dipstick engine 7 Air Injection Reactor Pump 10 Expansion tank 12 Battery pg 44 Servicing 1977 M...

Page 48: ...r Filter R Idle RPM I I I I Mixture Ratio and Manifold Balance I I I I Fuel System Cap Tank Lines and Connections I I Fuel Injection Electrical Connections I I I Oil and oil filter cartridge are first...

Page 49: ...CRANKCASE VENTILATION SYSTEM PCV Nipple Orifice I I I Ventilation Hoses I I I Oil Filter Breather Cap and Flame Arrester I I I V ENGINE EXTERNAL EMISSIONS Exhaust Gas Recirculation Components I I I Th...

Page 50: ...ing Fluid Level I I I I I I I BODY Trunk Door and Hood Hinges and Latches L L L L L L L 1 Check the oil level at least every sixth month 2 For cars used for hard driving or in hilly terrain etc preven...

Page 51: ...ained between the upper and lower marks on the dipstick Low oil level can cause internal damage to the engine and overfilling can result in high oil consumption The distance between the dipstick marks...

Page 52: ...e oil and filter changes more frequently every third month Drain the oil after driving while it is still hot Changing oil filter Replace the oil filter at every oil change If the oil filter is changed...

Page 53: ...ing system hoses and connections Check all cooling system hoses and connections for defects or deterioration of hoses and loose clamps or fittings Drive belts The belt tension can be checked by depres...

Page 54: ...rts is reliable and meets the exhaust emission standards at maximum efficiency Air supplied to the engine is continuously measured and determines the amount of fuel injected The air flow is regulated...

Page 55: ...ons is largely dependent on a leak free system Check for proper sealing of gasoline filler cap which contains O ring type seals Check all evaporative hoses in vehicle for tightness Check fuel lines un...

Page 56: ...tor cap with the spark plugs and the coil These wires should be inspected at each engine tune up and should be replaced if cracked frayed or damaged from abrasion It is important to clean all parts of...

Page 57: ...dels C Thermostat D Solenoid valve some models E Micro switch some models F EGR valve G Exhaust manifold H Intake manifold Exhaust Gas Recirculation Components Clean EGR valve and manifold nipple ever...

Page 58: ...d cause a backfire The backfire valve admits air into the exhaust manifold but prevents return of exhaust gas to the air pump incase of a backfire or air pump malfunction such as drive belt damage Air...

Page 59: ...every 15 000 miles VI Engine Evaporative Emissions Evaporative Control Systems Vehicles intended for the North American market are equipped with a gas evaporative control system which prevents gas fu...

Page 60: ...1977 Volvo 262 264 265 Contents Top of Page file K ownersdocs 1977 1977_262_264_265 77262264265_03a htm 16 of 16 12 22 2006 10 08 30 PM...

Page 61: ...Fluid Type F Replace at 600 miles and every 30 000 miles The oil level should be up to the filler plug A Transmission and overdrive are lubricated by the same oil Therefore when the oil is drained th...

Page 62: ...nd engine idling Move the gear selector slowly into all shift positions then to position P Wait two minutes before checking NOTE Dipstick graduations are for normal range A and cold range B transmissi...

Page 63: ...pacity 1 25 US qts 1 1 liters Fluid type ATF Replace no fluid change required The level should be between the MAX and MIN marks Check fluid level with engine idling and after driving while the fluid i...

Page 64: ...t do not require regular lubrication Points that normally require lubricating have been packed with very durable grease at the factory and then carefully sealed eliminating the need for subsequent lub...

Page 65: ...The cooling system must be filled with coolant and not leak to operate at maximum efficiency Check the coolant level when filling fuel The level should be between the Max and Min marks on the expansi...

Page 66: ...ter battery to the positive terminal 3 If a fast charger is used for charging the battery the battery leads should be disconnected 4 Never disconnect the battery circuit for example to change the batt...

Page 67: ...4 turn and remove them 2 Lift up the rim slightly and remove it forwards 3 Remove clip and rim Lift out the headlamp unit 4 Disconnect the socket contact Installation is done in the opposite way Check...

Page 68: ...265 21 32 Ba 15 s 1073 10 Back up light 265 21 32 Ba 15 s 1073 11 Stop light 265 21 32 Ba 15 s 1073 12 Tail light 265 5 4 Ba 15 s 67 Replacing bulbs The front bulbs and rear bulbs 265 Remove the Phill...

Page 69: ...e housing assembly Pull out the cover end which is not provided with a lock pin Replace the bulb When re installing first locate the lock pins see picture and then press on the cover Check that the ru...

Page 70: ...of the left front door pillar When replacing fuses check that the right amperage is used Never use fuses of higher amperage If one fuse often melts take the car to your Volvo dealer for fault tracing...

Page 71: ...hard cornering acceleration or braking Radial snow tires with or without studs are recommended for winter use Tire chains can be used on the rear wheels only providing that the chains are finelinked a...

Page 72: ...l thread wear Tires which are underinflated will also cause high fuel consumption heavy steering and poor road holding Overinflated tires will result in poor riding comfort pg 66 Wheel changing Changi...

Page 73: ...urn with the box wrench provided in the tool kit All of the wheel nuts have right hand threads which are loosened by turning them counterclockwise Insert the lifting arm of the jack in the jack attach...

Page 74: ...hub Lift on the wheel and fit the wheel center on the hub shoulder Tighten the nuts until the wheel makes good contact with the flange Lower the car and tighten the nuts alternately to 72 100 ft lbs F...

Page 75: ...when salt has been used on the roads NOTE When the car is driven immediately after being washed brake the car now and again in order to remove any moisture from the brake linings Chromed parts Chromiu...

Page 76: ...wear resistant material has been used while on the internal surfaces a lighter rust protector is used The external rust protection should be inspected regularly or at least once per year If the rust...

Page 77: ...ere the paint has not been completely penetrated can be made directly after light scraping to remove dirt Deep scars down to the bare metal NOTE The vehicle should be well cleaned dry and have a tempe...

Page 78: ...ust remover Primer spray Surface finish spray Sand paper H 150 300 grit Thinner Note When touching up the car it should be well cleaned and dry and have a temperature exceeding 15 C 60 F Mask with tap...

Page 79: ...ce intervals Preventive maintenance will help to ensure a trouble free trip Remember to take along a Volvo dealer directory The main items to check are listed below 1 Brakes front wheel alignment and...

Page 80: ...ject to great stresses during the winter Lighting and starter motor are used more often The battery capacity is impaired at low air temperature The state of charge must be checked more frequently and...

Page 81: ...rroded battery cable terminals Check battery terminals and clamps Clean or replace if necessary Check that the starter cable is tightened The ground strap which connects the body to the rear of the en...

Page 82: ...ctor out of order Test the cold start injector function at cold and hot engine Rest pressure incorrect Test rest pressure and the fuel system for leaks If no fault is found following the above steps c...

Page 83: ...ter clogged Check air filter Throttle misadjusted Check that the throttle touches the high speed stop when the accelerator is fully depressed Incorrect timing or dwell angle Check and adjust Fuel filt...

Page 84: ...k diverter valve operation pg 80 Specifications Type designations In all correspondence concerning your vehicle with the dealer and when ordering parts the VIN number should always be quoted 1 Vehicle...

Page 85: ...ion on engine type emission equipment etc codes for color and upholstery GVW on wheel valance 4 Loads and Tire Pressures 5 FMVSS specifications These two labels are located on the left front door open...

Page 86: ...ght depending on type 3140 3180 lbs 1425 1440 kg 3160 3225 lbs 1435 1465 kg 3260 3305 lbs 1480 1500 kg Gross vehicle weight GVW 4190 lbs 1900 kg 4190 lbs 1900 kg 4300 lbs 1950 kg Capacity weight 920 l...

Page 87: ...p qts 1 2 liters pg 82 Specifications ENGINE Liquid cooled gasoline 6 cylinder V engine with 90 angle Aluminum cylinder block with cast iron replaceable wet liners Aluminum cylinder head has separate...

Page 88: ...y open at 199 F 92 C Fan belts designation HC 38 X 1125 Fuel System The engine is equipped with fuel injection system pg 83 Specifications Ignition System Firing order 1 6 3 5 2 4 Ignition setting str...

Page 89: ...ition Lights front 67 5 W 4 cp Ba 15s 2 Turn Signals front 1073 21 W 32 cp Ba 15s 2 Turn Signals rear 1073 21 W 32 cp Ba 15s 2 Tail lights 67 5 W 4 cp Ba 15s 265 2 Stop Lights 1073 21 W 32 cp Ba 15s 2...

Page 90: ...W 1 8d 1 Oil Pressure 1 2 W W 1 8d 1 Overdrive 1 2 W W 1 8d 1 Warning Flashers 1 2 W W 1 8d 1 El Heated Window 1 2 W W 1 8d 1 EGR Reminder 1 2 W W 1 8d 1 Seat Belts 2 W Ba9s 2 Bulb Failure 1 2 W W 1 8...

Page 91: ...electrically operated overdrive Optional automatic transmission Hypoid type final drive Limited slip differential is optional Transmission Type designation M46 BW55 Reduction ratios 1st gear 3 71 1 2...

Page 92: ...and spark plug wrench 2 screwdrivers 1 Phillips 1 standard Tommy bar 2 open end wrenches Tire Pressures pg 86 Customer information Consumer information Acceleration and passing ability Vehicle stoppi...

Page 93: ...corded by skilled drivers under controlled road and vehicle conditions and the information may not be applicable to other conditions Acceleration and Passing ability This chart indicates passing times...

Page 94: ...265 pg 87 Customer information High speed The high speed pass assumes an initial speed of 50 mph and a limiting speed of 80 mph file K ownersdocs 1977 1977_262_264_265 77262264265_04 htm 9 of 12 12 2...

Page 95: ...the wheels under different conditions of loading and with partial failures of the braking system This information represents results recorded by skilled drivers under controlled road and vehicle condi...

Page 96: ...different conditions of loading and with partial failures of the braking system This information represents results recorded by skilled drivers under controlled road and vehicle conditions and the inf...

Page 97: ...and b the load imposed upon the tire by the vehicle at that condition WARNING Failure to maintain the recommended tire inflation pressure or to increase tire pressure as recommended when operating at...

Page 98: ...69 Ash trays 12 Automatic transmission driving 34 Automatic transmission oil 56 B Battery 42 Body and chassis 58 Brake fluid 42 57 Brakes 39 Break in period 31 Bulb failure warning light 7 Bulbs 60 8...

Page 99: ...sions and weights 81 Dipstick 48 Door lock anti freeze 73 Doors and locks 22 73 Drain plug engine 48 Drain plug rear axle 57 Drain plug transmission 56 Drive belts 49 Driving with trunk lid open 39 E...

Page 100: ...er cap 26 Gasoline 26 42 Gas station checks 42 Gear shift positions 33 H Hand brake 8 Hazard warning flasher 13 Headlight flasher 9 Headlights 61 Headlights replacement 61 Hood lock 24 Horn 4 I Igniti...

Page 101: ...18 M Maintenance Service 41 O Odometer 6 Oil change engine 48 Oil change rear axle 57 Oil change transmission 56 Oil filter 48 Oil pressure 7 Overdrive 33 P Paint touch up 70 Parking brake 8 Parking l...

Page 102: ...3 29 Spark plugs 52 83 Specifications 80 Speedometer 6 Starting engine 31 32 Starting key 3 Steering wheel lock 8 Storage space 265 29 Sun roof 26 T Tachometer 6 Tail gate 28 Tail gate window washer w...

Page 103: ...ows 25 VIN VIC 80 Vehicle stopping distance 88 W Warning lights 7 Warranty 41 Warranty inspection 30 Washer fluid 43 73 Washer nozzles 11 Washing 68 Waxing 68 Weights 81 Wheel alignment 84 Wheel chang...

Page 104: ...1977 Volvo 262 264 265 Tire pressures Contents Top of Page file K ownersdocs 1977 1977_262_264_265 77262264265_05 htm 7 of 7 12 22 2006 10 08 34 PM...

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