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Vollrath Stoelting 100C, Service Manual

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Summary of Contents for Stoelting 100C

Page 1: ...Model 100C 100F 2217G SERVICE MANUAL Manual No 513554...

Page 2: ......

Page 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Page 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Page 5: ...D TAGS 21 4 1 How to Order Decals and Tags 21 SECTION5 REFRIGERATIONCOMPONENTSANDADJUSTMENTS 23 5 1 RefrigerationSystem 23 5 2 Compressor 23 5 3 Condenser 23 SECTION6 ELECTRICALSYSTEMOPERATIONANDADJUS...

Page 6: ...13 Product Dispenses Incorrectly 35 8 14 Product is Too Thin 36 8 15 Agitator Does Not Rotate 36 8 16 No Ice Crystals On Initial Freeze Down 36 8 17 Excessive Ice Crystals Above Divider Plate 36 8 18...

Page 7: ...ainingProduct 11 15 RemovingSpigotAssembly 12 16 Removing Spigot O Ring from Spigot Body 12 17 Cut away View of Spigot Assembly 12 18 RemovingDriveCapandO Ring 13 19 RemovingSealerRing 13 20 Removing...

Page 8: ...ierReplacement 26 38 TorqueControl 27 39 TensionSpring 27 40 RemovingTorqueControl 28 41 FanRemoval 29 42 Disconnect Wire 29 43 DriveMotorRemoval 29 44 CompressorRemoval 30 45 InstallCompressor 30 46...

Page 9: ...5 kg 140 lbs 63 5 kg ELECTRICAL 1 Phase 115 VAC 1 12 HP Drive Motor 1 Phase 115 VAC 1 12 HP Drive Motor 1 Phase 115 VAC 1 12 HP Drive Motor COMPRESSOR 2500 BTUH frozen product output Approx 11 total r...

Page 10: ...2 Figure 1 Model 100C Front Figure 3 Model 100F 2217G Front Figure 2 Model 100C Side Figure 4 Model 100F 2217G Side NOTE Figures in parenthesis are in centimeters...

Page 11: ...not pay the freight bill until the freezer has been checked for damage Have the carrier note any visible damage on the freight bill If concealed damage and or shortage is found later advise the carri...

Page 12: ...S SOTHEYUNDERSTANDHOWTOSAFELY OPERATETHISEQUIPMENT DO NOT REMOVE DEFACE OR PAINT OVER ANY DECALS THEY ARE THERE FOR YOUR SAFETY CAUTION Behind Sani tray Behind Sani tray THIS DEVICE MUST BE PLUGGED IN...

Page 13: ...DERSTANDHOWTOSAFELY OPERATETHISEQUIPMENT DO NOT REMOVE DEFACE OR PAINT OVER ANY DECALS THEY ARE THERE FOR YOUR SAFETY CAUTION Affixed to condenser shroud Affixed to condenser shroud THIS DEVICE MUST B...

Page 14: ...located on the lower left of the freezer under the drip tray and cover F Connect the power cord The plug is designed for 115 volt 15 amp duty The unit must be connected to a properly grounded recepta...

Page 15: ...rs install the size cup desired into the dispenser and turn the wing nuts on the dispenser mountingbracketuntilenoughtensionisappliedtotherim ofthecuptokeepitfromdroppingout Fig 11 Donotover tighten t...

Page 16: ...8...

Page 17: ...e freezer until the main electrical power has been disconnected G Do not operate under unsafe operating conditions Never operate the freezer if unusual or excessive noise or vibration occurs 3 2OPERAT...

Page 18: ...AM or PM D HIGHPRESSUREMANUALRESETSWITCH TheHIGHPRESSUREMANUALRESETSWITCHisa safety switch designed to protect the compressor from damageduetoexcessiveheadpressure Whentripped the lever will be out p...

Page 19: ...ean any plastic or stainless steel parts of the freezer exterior A Remove the dispensers from the side of the freezer by pulling straight up Clean the cup dispensers and dispenser lids with a mild alk...

Page 20: ...gSpigotAssembly Figure 16 Removing Spigot O Ring from Spigot body Figure 17 Cut away View of Spigot Assembly KNOB 482024 O RING 624607 SPRING 694400 RETAINERCAP 232002 SHAFT PLUG ASSEMBLY 1147688 SPLA...

Page 21: ...HINTHEOFF POSITIONANDDISCONNECTTHEFREEZER FROMELECTRICALSUPPLYSOURCE 2 Remove the sealer ring by squeezing the looped section and lifting out of the product cylinder Fig 19 Figure 18 Removing Drive Ca...

Page 22: ...or Assembly 5 Unscrew the divider plate from the agitator fingers andremove Fig 21 7 Place all loose parts in a pan or container and take them to the wash sink filled with warm soapy water forcleaning...

Page 23: ...drain spigot Sanitizing must be done after the freezer is clean and just before the product cylinder is filled with mixed neutral base Sanitizingthenightbeforeisnoteffective However you should always...

Page 24: ...ide the assembly down the vertical center post and lock Fig 25 Figure 25 Installing Divider Plate and Agitator Assembly 8 Install the sealer ring by squeezing the looped section and sliding down into...

Page 25: ...ntsofliquidby pulling out and pushing in the spigot in a series of short bursts Each time the spigot is closed bubbles will rise to the top of the liquid in the product cylinder When no morebubbles ri...

Page 26: ...NDCOULD VOIDTHEWARRANTY CONDENSERCLEANING 1 For the floor models remove the sani tray and insert Remove the two phillips head screws from the lower front panel and pull panel down and out Blow the dir...

Page 27: ...19 Figure 28 External Parts To Be Cleaned CUP DISPENSERS AND LIDS LIQUIDLEVELINDICATOR SANI TRAYANDINSERT ALL PANELS COVERS FLAVORBOTTLES...

Page 28: ...20...

Page 29: ...d below SECTION 4 DECALS AND TAGS DECALS AND TAGS FOR MODELS 100C 100F 2217G PART NUMBER DESCRIPTION 324105 DECAL CAUTION ELECTRICSHOCK 324107 DECAL CAUTION MOVING PARTS 324113 DECALCAUTION GROUNDED P...

Page 30: ...22...

Page 31: ...andwhilepryingtheotherside Figure 30 Figure 31 Check Windings NOTE Check your compressor handbook for proper val ues Available from compressor manufacturer 7 To check if windings are shorted to ground...

Page 32: ...hod of cleaning the condenser is to use a condenser brush and vacuum NOTE If the condenser is not kept clean loss of refrigera tion efficiency will result causing extended run time or inadequate produ...

Page 33: ...s installed the refrigeration system must be purged and evacuated to 50 microns of mer cury for approximately 30 minutes Figure 35 Install Gauge 5 Pressure gauge reading should be 6 Ifthepressuregauge...

Page 34: ...ry nitrogen then with an open port replace the filter drier using the appropriate brazing material Fig 37 7 Once the filter drier has been replaced repeat the evacuation and recharging procedures Open...

Page 35: ...the compressor continues to run ice crystals are beingformedintheproductcylinder Asthedrivemotor torque increases due to the formation of ice crystals the left hand arm of the control bracket will gr...

Page 36: ...efective micro switch 5 Remove the micro switch from the mounting studs and disconnect from the connector C Micro Switch Replacement 1 Connect a serviceable micro switch to connector 2 Install micro s...

Page 37: ...dingfromthedrivemotortothe reset switch on the front of the freezer Fig 42 4 Removethethreesocketheadcapscrewssecuringthe mounting flange to the bearing Fig 43 Remove the drive motor from either side...

Page 38: ...the compressor into the freezer from the left side fitting the base over the four mounting studs 5 Installthefourwashersandfournutsontothemounting studs and tighten securely 6 Leavingaportopentopreven...

Page 39: ...ng flange over the bearing and line up the three holes 2 Install the three socket head screws securing the mounting flange to the freezer and tighten 3 Connect the wire leading from the drive motor to...

Page 40: ...32...

Page 41: ...e problem the factory Service Department should be contacted Write or call STOELTING INC Tele 920 894 2293 502 HWY 67 800 558 5807 KIEL WI 53042 Fax 920 894 7029 INDEX DESCRIPTION PAGE 8 1 Compressor...

Page 42: ...mix before adding to hopper Tension spring on torque Spring length should be 3 1 8 long Adjust if necessary Restriction in refrigeration system Determine location and remove Restricted air flow to fr...

Page 43: ...out down position Put reset switch in normal operating position up ON OFF STIR ONLY switch has a loose wire or defective Check repair or replace switch 8 11 DRIVE MOTOR OVERLOAD TRIPS FREEZER SHUTS D...

Page 44: ...blown fuse or input power to freezer Broken wire loose connection or defective switch Check and test repair or replace as necessary Mix too rich Take Brix reading Fill with properly mixed product Fan...

Page 45: ...artmentforareplacement 9 1 HOW TO ORDER PARTS To assure receipt of the proper replacement parts supply your dealer or distributor with the following information A Modelnumberofequipment B Serial numbe...

Page 46: ...38 Figure 50 Model 100C Exploded View...

Page 47: ...y 21 1133960 Torque Tension Spring Eyebolt Assy 22 231062 Capacitor Drive Motor current 97F 4287 23 200037 Motor Mounting Plate 24 571016 Roll Pin Bottom 25 1171812 Drive Motor Extension 26 625456 Tru...

Page 48: ...40 Figure 51 Model 100F Exploded View...

Page 49: ...Drive Unit Assembly WSM cannot be used on Counter Model 21 5691 Torque Tension Spring Mounting Hardware 22 231062 Capacitor Drive Motor current 97F 4287 23 200037 Motor Mounting Plate 24 571016 Roll P...

Page 50: ...42 Figure 52 Model 2217G Exploded View...

Page 51: ...erload Ser 1357 1518 18 618146 Relay 50 Hz 19 282022 CompressorTecumseh w Caps Ser 1519Plus 60Hz 19 282209 01 CompressorCopeland Ser 1357 1518 60Hz 19 282284 01 Compressor Tecumseh Ser 0 1356 60 Hz 19...

Page 52: ...44 42 1170735 CapacitorBracket 43 571020 Roll Pin top 45 202002 T Reset Switch Circuit Breaker 46 295019 Contactor 47 762411 ExpansionValve Ref No Part No Description...

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