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1)

 Whichever occurs first.

2.2.4

Air filter

Scope of work

Climate and traffic conditions usual

for passenger vehicles

Countries with high levels of dust

⇒ page 26

Air filter: clean housing and renew

filter element.

• Only applies to Polo and up!

with manifold injection

Every 60,000 km

or 4 years 

1)

Every 30,000 km

or 2 years 

1)

Air filter: clean housing and renew

filter element.

Every 90,000 km

or 6 years 

1)

Every 30,000 km

or 2 years 

1)

1)

 Whichever occurs first.

2.2.5

Dust and pollen filter

Scope of work

Climate and traffic conditions usual

for passenger vehicles

Countries with high levels of dust

⇒ page 26

Dust and pollen filter (cabin filter):

renew.

• Applies only to Polo (6R1 and

6C1) and up!

Every 30,000 km

or 2 years 

1)

Max. 1 year

or 30,000 km 

1)

Dust and pollen filter (cabin filter):

renew.

Every 60,000 km

or 2 years 

1)

Max. 1 year

or 30,000 km 

1)

1)

 Whichever occurs first.

2.2.6

Panoramic sliding sunroof

Scope of work

Climate and traffic conditions usual

for passenger vehicles

Countries with high levels of dust

⇒ page 26

Panoramic sliding sunroof

• With colourless special lubri‐

cant: in countries with low dust

levels, check only function and

noise. In countries with high

dust levels, the panorama slid‐

ing roof must continue to be

cleaned and lubricated.

---

Max. 1 year

or 15,000 km 

1)

Panoramic sliding sunroof

• If the lubricating paste is grey,

clean and grease guide rails

and clean wind deflector.

After 60,000 km or 3 years

then every 60,000 km or 2 years 

1)

Max. 1 year

or 15,000 km 

1)

1)

 Whichever occurs first.

Tiguan 2016 ➤ , Tiguan RUS 2017 ➤

Maintenance - Edition 08.2017

14

    2. Service work

Summary of Contents for Tiguan 2016

Page 1: ...t e d u n l e ssauthorisedbyVolkswagenAG VolkswagenAGdoesnot guaranteeorac c e p t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d...

Page 2: ...o l k s w a g e n A G Maintenance Heading 1 Engine list 2 Service work 3 General information 4 Descriptions of work 5 Exhaust emissions test 6 Glossary Technical information should always be availabl...

Page 3: ...p manual 44 4 7 Status of battery 12V reading sending diagnosis protocol via online connection 45 4 8 Tyres checking condition wear pattern tyre pressure and tread depth 45 4 9 Brake and clutch system...

Page 4: ...dlight adjustment checking halogen headlights 101 4 44 Headlight adjustment checking LED headlights with cornering light 104 4 45 Headlight adjustment checking LED headlights 109 4 46 Headlight adjust...

Page 5: ...6000 92 5000 6000 110 5000 6000 110 5000 Torque Nm at rpm 350 1500 4000 200 1400 4000 250 1500 3500 250 1500 3500 Bore mm 82 5 74 5 74 5 74 5 Stroke mm 92 8 80 0 80 0 80 0 Compression ratio 9 6 10 5 1...

Page 6: ...2 16 2 16 2 16 2 Injection ignition TDI common rail TDI common rail TDI common rail TDI common rail Diesel particle filters no PMS1 no PMS1 no PMS1 no PMS1 Camshaft drive Toothed belt Toothed belt To...

Page 7: ...belt Toothed belt Toothed belt Vehicles with factory fitted diesel particulate filter can be identified by PR no 7MM on vehicle data sticker Engines Diesel engine Diesel engine Diesel engine Diesel e...

Page 8: ...t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Engines Diesel engin...

Page 9: ...exible service 2016 QI1 QI2 QI3 QI4 QI7 Fixed service In the past the PR numbers QG0 QG1 and QG2 determined the type of service With immediate effect these PR numbers only denote whether an engine oil...

Page 10: ...intervals apply These vehicles are fitted with the follow ing components Fixed service interval display in dash panel insert Engine oil level sensor Brake pad wear indicator if fitted 2 1 4 Service in...

Page 11: ...ice due On vehicles with text messages on dash panel insert the message Service now and a spanner symbol are dis played The service information disappears after a few seconds or if en gine is running...

Page 12: ...eck key switch and ON OFF function Window regulators initialise activate Vehicle interior check for cleanliness Protective seat covers and protective carpet film remove All equipment which has been pa...

Page 13: ...control unit 2 2 2 Scopes of service Note Depending on the time elapsed and the mileage since the last service service events may be combined inspection with oil change An extended scope of inspection...

Page 14: ...or damage check park position X Interior and exterior of body inspect for corrosion X Windscreen inspect for damage X High voltage charging socket in radiator grille inspect for soiling and damage App...

Page 15: ...from below X Gearbox final drive and drive shaft boots inspect for leaks and damage X Brakes front and rear check thickness of pads linings and condition of brake discs X Poly V belt check condition...

Page 16: ...check X Cooling system check frost protection and coolant level X Window wash wipe system check anti freeze protection replenish wash er fluid X Hybrid components inspect for damage to high voltage c...

Page 17: ...r occurs first Scope of work Climate and traffic condi tions usual for passenger vehicles operated on fuels compliant with EN 228 or EN 590 For operation with fuels that are NOT compliant with standar...

Page 18: ...pollen filter Scope of work Climate and traffic conditions usual for passenger vehicles Countries with high levels of dust page 26 Dust and pollen filter cabin filter renew Applies only to Polo 6R1 an...

Page 19: ...very 120 000 km Toothed belt drive for coolant pump renew Applies to all petrol engines with toothed belt for coolant pump Every 120 000 km 1 Whichever occurs first 2 2 8 Poly V belt Scope of work Cli...

Page 20: ...every 2 years 2 2 13 Country specific additional work dependent on time and mileage Scope of work Interval Reducing agent AdBlue DEF replenish Only if requested by customer and as a separate charge A...

Page 21: ...s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Scope of work Interval Natural gas filler connection and sealing cap check condition clean if nece...

Page 22: ...e code and engine number page 26 Countries with high levels of dust page 26 Type plate page 27 Shortened intervals for spark plug replacement page 28 3 1 Raising vehicle with lifting platform or troll...

Page 23: ...side member Use only the side member reinforcement as a support point for the support plates of the lifting platform Front lifting point Position support plate in area of side member marking at ver t...

Page 24: ...ervals Regular short trips or stop and go operation in urban traffic High percentage of cold starts Vehicle is used in areas with winter temperatures over a long period Regular long periods of idling...

Page 25: ...wheel recess The vehicle data sticker is also found in the service schedule for the customer The sticker contains the following data of the vehicle 1 Vehicle identification number 2 Vehicle type engi...

Page 26: ...e vehicle is in motion Procedure Connect diagnostic line connector to diagnostic connection Switch on vehicle diagnostic tester Switch on ignition Now follow instructions on screen in order to start d...

Page 27: ...harac ters Model Filler charac ters Model year 2016 Production lo cation Serial number 3 7 Countries with hot climate Countries with hot and super hot climates have elevated peak temperatures 50 C com...

Page 28: ...Kenya Syria 3 8 Country overview for petrol not compli ant with EN 228 Examples in fuel deficiency that can lead to shortened mainte nance exchange intervals Petrol contaminated with diesel High sulp...

Page 29: ...ngo Cuba Russian Federation Central African Republic Djibouti Kuwait Zambia Dominican Republic Laos Saudi Arabia Dubai Lesotho Senegal Ecuador Lebanon Seychelles El Salvador Liberia Sierra Leone Ivory...

Page 30: ...s Venezuela Djibouti Kuwait Puerto Rico United Arab Emirates Dominican Republic Laos Republic of Congo Vietnam Dubai Lesotho Rwanda West Sahara Ecuador Lebanon Russia Central African Republic El Salva...

Page 31: ...guay Burkina Faso Upper Vol ta Cape Verde Pakistan Ukraine Chile Kazakhstan Palestine China Qatar Panama Uzbekistan Costa Rica Kenya Papua New Guinea Venezuela Democratic Republic of the Congo Kyrgyz...

Page 32: ...in fuel deficiency that can lead to shortened mainte nance exchange intervals Petrol contaminated with diesel High sulphur content Poor boiling point evaporation Metallic components Octane Booster Ad...

Page 33: ...try 30 000 km 2 years 20 000 km 2 years 15 000 km 1 year 10 000 km 1 year Ivory Coast X Eritrea X Fiji X Gabon X Gambia X Georgia X Ghana X Guatemala X Guinea X Guinea Bissau X Haiti X Honduras X Indi...

Page 34: ...10 000 km 1 year Mozambique X Myanmar Burma X Namibia X Nepal Indian sub continent X New Caledonia X Nicaragua X Netherlands over seas territories Aru ba Curacao Sint Maarten Dutch X Niger X Nigeria...

Page 35: ...t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Country 30 000 km 2 years 20 000 km 2 years 15 00...

Page 36: ...p e r m i t t e d u n l e ssauthorisedbyVolkswagenAG VolkswagenAGdoesnot guaranteeorac c e p t a n y l i a b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i...

Page 37: ...leaks and damage page 57 Brakes front and rear checking thickness of brake pads and condition of brake discs page 57 Brake fluid level checking page 61 Dual clutch gearbox 0D9 changing gear oil and fi...

Page 38: ...ng page 97 Tyre repair set checking page 97 Window wash wipe system and headlight washer system check ing function page 98 Headlight adjustment checking halogen headlights page 101 Headlight adjustmen...

Page 39: ...tings for large cracks perforating cracks or cuts in rubber material arrows Check axle mountings also for following damage Complete separation of rubber and metal parts Large play between mounting and...

Page 40: ...sealing plugs of both systems are often interchanged owing to the integrated housing construction of all wheel drive coupling and final drive Caution must be exercised during maintenance and servicin...

Page 41: ...p y r i g h t b y V o l k s w a g e n A G Used oil collection and extraction unit VAS 6622A VAS 6291 A Drip tray for workshop hoist VAS 6208 Draining oil Raise vehicle on lifting platform and place us...

Page 42: ...Once hose above rear left wheel has been moved away from vehicle vehicle can be lowered Note The prescribed temperature range for oil during oil level check is 20 C to 40 C Observe the temperature of...

Page 43: ...if oil temperature was not within prescribed tempera ture range of 20 C to 40 C when topping up oil The oil temperature can be measured using temperature gauge VAS 6519 If the oil temperature is not b...

Page 44: ...or a suitable object This measures the light incidence and the headlights are switched on Turn light switch 4 to position 0 1 and switch off ignition Static cornering light The static cornering light...

Page 45: ...d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Switch off ignition Using the ignition key turn switch to position PASSENGER AIRBAG ON Switch on ignition Warning lamp PASSENGER AIRBAG OF...

Page 46: ...ch V A G 1331 Note A securely seated battery terminal clamp ensures trouble free function and long service life of the battery When securing terminal clamp ensure that it is completely seated on batte...

Page 47: ...d 5 for secure seating If necessary retighten nuts 2 and 6 Torque setting Nm Nut for battery terminal 6 Bolt for securing bracket 20 Carry out following procedures after connecting battery Procedure E...

Page 48: ...Remove luggage compartment floor towards rear Check battery terminal clamp 1 for secure seating If neces sary retighten nut 2 Open cover 2 for positive battery terminal Check main fuse carrier with b...

Page 49: ...ern tyre pressure and tread depth Checking condition of tyre page 45 Checking wear pattern page 46 Tread depth including spare wheel checking page 46 General notes page 46 Tiguan tyre pressures page 4...

Page 50: ...easure 4 8 3 Tyre tread depth including spare wheel checking Check tyre tread depth Minimum tread depth 1 6 mm Note This figure may vary according to legislation in individual coun tries Your importer...

Page 51: ...to suit the vehicle load For delivery inspections or repairs the partial load tyre pressure is to be used If no inflation pressure is shown for the spare wheel then in flate the spare wheel to the hi...

Page 52: ...zes are not shown for a part number then a uniform pressure is valid for all authorised wheel tyre combinations Wheels and tyres guide Rep gr 44 Wheels tyres vehicle geometry Wheel and tyre combinatio...

Page 53: ...l payload kPa bar psi Tyre size Front Rear Front Rear Front Rear All 1 250 2 5 36 250 2 5 36 280 2 8 41 330 3 3 48 T145 85 R18 2 415 4 2 61 1 Valid for all authorised wheel tyre combinations Wheels an...

Page 54: ...inations Wheels and tyres guide Rep gr 44 Wheels tyres vehicle geometry Wheel and tyre combinations 2 Spare wheel Part number 5NA 010 000 K Tiguan Half payload kPa bar Half payload kPa bar Full payloa...

Page 55: ...6 230 2 3 230 2 3 260 2 6 300 3 0 235 55 R18 10 0V 235 50 R19 99 V 235 45 R20 10 0V 255 45 R19 10 0V 255 40 R20 10 1V T145 85 R18 1 03M 1 415 4 2 61 1 Spare wheel Part number 5NA 010 000 G Tiguan Half...

Page 56: ...s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Part number 5NA 010 000 F Tiguan Half payload kPa bar Half payload kPa bar Full payload kPa bar Tyre size Front Rear Front Rear Front R...

Page 57: ...brake fluid to come into contact with fluids that contain mineral oils e g oil petrol cleaning agents Min eral oils will damage seals and rubber grommets of brake system Brake fluid is poisonous In ad...

Page 58: ...e extraction the brake fluid level in the reservoir must be even with the lower edge of the strainer Connecting brake filling and bleeding equipment Screw adapter 1 onto brake fluid reservoir Connect...

Page 59: ...lve on brake caliper Repeat procedure on front right Rear axle Remove cover cap 1 from bleeder valve of rear left brake caliper Use tool attachment VAS 6564 9 for rear axle Guide bleeder hose 1 from t...

Page 60: ...hose V A G 1238 B3 if necessary Open bleeder valve Allow approx 100 ml of brake fluid to flow out Close bleeder valve Rapidly operate pedal from stop to stop 10 to 15 times Open bleeder valve Allow a...

Page 61: ...ck absorbers in specting for leaks and damage Check following components for leaks and damage Brake master cylinder Brake servo for anti lock brake system hydraulic unit Brake pressure regulator and B...

Page 62: ...brake pads checking thick ness Note One some vehicles it may be very difficult to ascertain or measure the thickness of the pad due to the geometry of the wheel rim If this is the case remove the whe...

Page 63: ...for wear as well Checking and if necessary replacing the brake discs is a repair measure Procedure Check brake disc for wear Brake system Rep gr 46 Front brake Assembly overview front brake If necessa...

Page 64: ...d thick ness of 2 mm without backplate and must be renewed repair measure Note When replacing brake pads always check brake discs for wear as well Checking and if necessary replacing the brake discs i...

Page 65: ...t air and should therefore always be stored in air tight containers Rinse off spilled brake fluid using plenty of water Observe relevant disposal regulations Caution When replenishing ensure to not sp...

Page 66: ...Dual clutch gearbox 0DL changing gear oil 7 speed dual clutch gearbox 0DL Rep gr 34 Gear oil Draining and filling gear oil 4 15 Diesel particulate filter checking Check ash loading Vehicle diagnostic...

Page 67: ...witch off ignition 4 17 Fault memory of all systems reading with vehicle diagnostic tester correct ing possible faults according to repair guidelines Read event memory Vehicle diagnostic tester Repair...

Page 68: ...or frame Area around trim strips Windscreen roof edge Outer and inner A pillar Bonnet Wheel arches Inner and outer tailgate 4 21 Poly V belt renewing Procedure Rep gr 13 Cylinder block belt pulley end...

Page 69: ...l as scaling Such additives also raise the boiling point of the coolant Therefore the cooling system must be filled all year round with a coolant additive Because of its high boiling point the coolant...

Page 70: ...scale 1 of the refractometer is calibrated for coolant addi tives G12 G12 Plus G12 Plus Plus and G11 The scale 2 is only calibrated for coolant additive G13 If frost protection is insufficient drain...

Page 71: ...ion Frost protection to Coolant additive portion Distilled water 25 C approx 40 approx 60 36 C approx 50 approx 50 4 24 Diesel fuel filter draining Note Applies only to vehicles with PR number 1A8 Des...

Page 72: ...ines risk of scalding Wear protective gloves Wear protective goggles Risk of injury due to highly pressurised fuel To release pressure in fuel system place clean cloth around connection and carefully...

Page 73: ...r Torque setting Nm Bolts for filter housing 5 Caution The high pressure pump has very close tolerances and must not be allowed to run without fuel To prevent this and to enable the engine to start qu...

Page 74: ...nstalling page 71 Air filter element 2 0 l TSI engines removing and installing page 72 Air filter element common rail engines removing and installing page 72 Air filter element common rail engine engi...

Page 75: ...filter housing completely and place it down Unscrew bolts 1 Carefully release retaining tabs arrows on upper part of air filter one after the other Note The retaining tabs may break Remove upper part...

Page 76: ...rt of air filter Unscrew securing bolts arrows from upper part of air filter and lift it together with air ducts to one side Remove air filter element 2 Installing Check air filter housing air mass me...

Page 77: ...element centred into mounting in lower part of air filter Carefully fit upper part of air filter onto lower part of air filter without applying excessive force Screw in securing bolts and tighten them...

Page 78: ...rt and clogging Remove salt residues dirt and leaves from upper and lower part of air filter housing using a vacuum cleaner if necessary 4 27 Multi purpose additive for diesel fuel adding Note Only ad...

Page 79: ...oon Canada Cape Verde Caribbean left hand traffic Columbia 4 28 Multi purpose additive for petrol fuel adding 4 28 1 Specification for using multi purpose ad ditive for petrol fuel Note In the three m...

Page 80: ...e elevated olefin content and aromatics in the petrol Only additives compliant with VW 507 53 B multi purpose ad ditive G 001 780 M3 may be used Observe the dosing instructions on the additive contain...

Page 81: ...cting for leaks and dam age from above and below Remove engine cover panel if necessary page 78 If necessary remove engine cover panel noise insulation bottom page 78 Inspect as follows Check engine a...

Page 82: ...ress engine cover panel into rubber grommets first on left side and then on right side 4 30 2 Engine cover panel common rail diesel engines removing and installing Removing Carefully pull engine cover...

Page 83: ...required for topping up A Do not top up oil B Oil can be replenished up to the max mark A C Oil must be replenished The oil level must then be at least in the upper third of the measuring area B If o...

Page 84: ...ce the turbocharger runs at very high speeds the bearings may fail within seconds in the event of inadequate lubrication If leaks vibrations and unusual noises are encountered on the turbocharger imme...

Page 85: ...ng Hazet oil filter strap 2171 1 or oil filter tool 3417 and remove oil filter Installing oil filter Clean sealing surface for oil filter on engine Moisten rubber seal of oil filter element with engin...

Page 86: ...et engine oil drain Note Please observe disposal instructions Screw in oil drain plug 2 with new seal 1 hand tight and then tighten it firmly to specified torque Install engine compartment cover noise...

Page 87: ...Oil spill cloth Assembly tool T10549 Removing oil filter Remove engine cover panel page 78 Loosen oil filter housing arrow using 32 mm hexagon socket insert Wait a few minutes for engine oil to flow b...

Page 88: ...renewed This prevents leaks Please observe disposal instructions Remove bottom engine compartment cover noise insula tion page 78 Unscrew oil drain plug or sealing plug Unscrew plug using assembly too...

Page 89: ...be exceeded Excessive torque can cause leaks in the area of the oil drain plug or even damage 4 33 4 Engine oil draining and renewing oil fil ter common rail diesel engines Special tools and workshop...

Page 90: ...hten it to specified torque using 32 mm hexagon socket insert Clip in alternator cables and connect connector to return flow pump Clean all lines contaminated with engine oil using oil spill cloth Tor...

Page 91: ...are the engines that can use this new VW engine oil standard Engines that are filled in the factory with the new oil can also be filled with conventional oils during servicing The new oil is also misc...

Page 92: ...504 00 502 00 DJVA 1 4 l 110 kW 4 0 508 00 504 00 508 00 504 00 Tiguan Diesel engines Oil quantity with filter I VW engine oil standards Engine code Capacity output With flexible service With fixed se...

Page 93: ...es with high dust levels the panorama slid ing roof must continue to be cleaned and lubricated An inspection must be carried out to determine which grease is in the area of the guide rails Panorama sl...

Page 94: ...rows Repeat the process on the other side of the vehicle Clean coarse dirt from support for mechanism 1 using a grease free brush or a lint free cloth Grease support for mechanism 1 using a brush Repe...

Page 95: ...g behav iour noises air conditioner etc Which of the following can be checked depends on vehicle equip ment and local conditions urban country Check the following during a road test Engine output misf...

Page 96: ...pment required Adapter set for tamper proof wheel bolts T10313 Torque wrench V A G 1332 Note To loosen tighten the anti theft wheel bolts a special adapter located in vehicle tool kit is required To l...

Page 97: ...ich has been used in the past It can destroy the reducing agent Note The following description applies to diesel vehicles with SCR process selective catalytic reduction Additional information on the S...

Page 98: ...ion according to ISO 22241 1 The reducing agent AdBlue DEF is contained in a separate tank in the vehicle It is NOT therefore mixed with diesel fuel A refill container approved by Volkswagen must be u...

Page 99: ...plenty of water for at least 15 minutes and seek medical assistance In the event of skin contact with this fluid immediately wash off with plenty of water In the event of AdBlue DEF ingestion rinse o...

Page 100: ...F is located under the fuel tank flap Open fuel tank flap Open the tank cap arrow of the reducing agent tank AdBl ue DEF under the fuel tank flap Clean reducing agent tank filler neck with a water soa...

Page 101: ...re pressure indicator will indicate this in the dash panel insert and the Infotainment system The rolling circumference of tyre changes if The tyre pressure is too low The tyre has structural damage T...

Page 102: ...w wash wipe system and head light washer system checking function Checking anti freeze protection of fluid topping up fluid page 98 Window wash wipe system check spray jet settings and adjust if neces...

Page 103: ...ason a winter product with anti freeze protection or a summer product with increased cleaning capabilities should be used Ready to use window cleaner Ready Mix does not need to be mixed with water Not...

Page 104: ...compressed air against the spraying direction is permitted Never use imple ments to clean the spray jets Windscreen spray jet settings The spray jets are preset However small differences in height ma...

Page 105: ...re Electrical system Rep gr 92 Windscreen wiper system Adjusting windscreen wiper arms Note Adjusting the wiper blades is a repair measure The repair measure is carried out subject to a separate charg...

Page 106: ...dlight adjuster must be on a level surface Vehicle and headlight adjuster must be aligned Inclination must be set Refer to the operating instructions for headlight adjustment units 4 43 2 Headlight ad...

Page 107: ...lie on the centre mark 3 4 43 3 Headlight adjustment SAE checking Special tools and workshop equipment required Headlight adjustment unit VAS 5046 A Headlight adjustment unit VAS 5047 A Headlight adju...

Page 108: ...to a separate charge Adjusting left headlight The adjustment bolts for the right headlight are a mirror image Height adjustment screw hexagon socket insert of bright dark boundary for dipped beam 1 La...

Page 109: ...so that springs settle Vehicle and headlight adjuster must be on a level surface Vehicle and headlight adjustment unit must be aligned Inclination must be set Event memory must be cleared If the head...

Page 110: ...tal light dark border touches the separat ing line 1 in the test area when the main beam is on Whether the breaking point 2 between horizontal part of the light dark border on the right and the rising...

Page 111: ...d lights LED headlights and DLA headlights Fill level of fuel gauge Inclination 0 to 1 2 0 7 1 2 to 1 0 7 Inclination setting for SAE compliant VOR gas discharge head lights LED headlights and DLA hea...

Page 112: ...s said dynamic main beam test pattern is prefer red For checking dipped headlight it is not necessary to use the ve hicle diagnostic tester The headlight setting can also be carried out using the dipp...

Page 113: ...al setting of the headlight any more during the check Readjusting the vertical setting is permissible Check headlight setting Adjust height setting of headlight if necessary Note Adjustment of the rig...

Page 114: ...mory must be cleared If the headlight adjustment unit has an adjustment mode se lect it Refer to the operating instructions for headlight adjustment units 1 During the initialisation the step motors f...

Page 115: ...ctive half of the headlight a few times Then check dipped beam again After correct adjustment of dipped beams the centre point of the main beam must lie on the centre mark 3 4 45 3 Headlight adjustmen...

Page 116: ...the right horizontal light dark border touches the separating line 2 in the test area of the headlight adjust ment unit 4 45 4 LED headlights adjusting Note The headlight adjustment is subject to a se...

Page 117: ...adjustment page 113 Adjusting fog lights and other additional lights page 114 4 46 1 Test and adjustment conditions Tyre pressure OK Lenses must not be damaged or dirty Reflectors and bulbs OK The veh...

Page 118: ...eparate charge Fog light in bumper right side Location of adjustment screw on left hand fog light is a mirror im age To adjust the headlight range turn adjustment bolt arrow There is no provision for...

Page 119: ...coded to fixed intervals This also modifies the adaptation channel for oil quality 4 48 1 Service interval display resetting using vehicle diagnostic tester Reset service interval display Vehicle dia...

Page 120: ...Select Change flexible fixed intervals Carry out adaptation according to the information of Guided functions Changing values for maximum distance to be driven km until next oil change service fixed d...

Page 121: ...dust and pollen filter 4 52 Transportation mode switching off Note The transportation mode is responsible for assuring the start ing capability of vehicle Battery discharging is reduced by the transpo...

Page 122: ...a hoist Slide suspension strut protective sleeve arrow upwards WARNING On the front axle up to 3 blocking pieces are installed on each side Usage of any auxiliary means for removal such as lubricant s...

Page 123: ...floor pan wheel housings and sills Always ensure that all lines are secured in their mount ings that all plugs are available and that there is no visible damage on the underbody Faults found must alw...

Page 124: ...c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G 4 58 Spark plugs renewing Spark plugs renewing 1 4 l TSI engines page 121 Spar...

Page 125: ...e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G 4 58 1 Spark plugs renewing 1 4 l TSI engines Removing L...

Page 126: ...w spark plugs using spark plug socket 3122 B Installing Note When installing new spark plugs regrease ignition coils with output stage using silicone paste ETKA The applicable silicone paste is stated...

Page 127: ...c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Fit hose clips 1 and 3 Torque setting Nm Spark plugs in cylinder head 22 Bolt for ignit...

Page 128: ...in ignition coil 1 Tighten knurled nut 2 in direction of arrow Pull ignition coil on puller T10530 in direction of arrow out of cylinder head cover Repeat step for all ignition coils with output stag...

Page 129: ...tighten them to specified torque using spark plug socket 3122 B page 126 Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage arrow Alig...

Page 130: ...h t b y V o l k s w a g e n A G Torque setting Nm Spark plugs in cylinder head 22 Bolt for ignition coil with output stage 8 4 58 3 Spark plugs renewing 2 0 l TSI engines Removing Remove engine cover...

Page 131: ...regrease ignition coils with output stage using silicone paste ETKA The applicable silicone paste is stated in the ETKA along with the corresponding ignition coil and or spark plug Screw in new spark...

Page 132: ...or commercial passenger transport e g taxis every 12 months 5 1 Exhaust emissions test for petrol en gines Special tools and workshop equipment required Exhaust gas testing station L VAS 7320 A Note T...

Page 133: ...By manual input 2 By bar code input from EET data sheet 3 Through ELSA web service Note To use the ELSA web service the exhaust gas testing station L which is used for the exhaust emissions test must...

Page 134: ...0 A Note The following description refers to vehicles fitted with On board diagnosis OBD The OBD monitors all components and part systems influenc ing the exhaust emissions quality It is possible to c...

Page 135: ...y bar code input from EET data sheet 3 Through ELSA web service Note If there is no ESP to deactivate the engine speed limiter the rev limit can be measured using the engine speed limited by the contr...

Page 136: ...tion Note When performing the exhaust emissions test the respective engineer must always use the vehicle specific exhaust emis sions limit value indicated on the type plate If no value is indicated on...

Page 137: ...b i l i t y w i t h r e s p e c t t o t h e c o r r e c t n e s s o f i n f o r m a t i o n i n t h i s d o c u m e n t C o p y r i g h t b y V o l k s w a g e n A G Evaluation Note If the exhaust emi...

Page 138: ...industry in the USA Germany the European Union and other countries The AdBlue urea solution is not mixed with diesel fuel but is carried in a separate tank in the vehicle ATF level Filling level of AT...

Page 139: ...distance non flexible intervals apply QG1 Vehicles are factory fitted with active LongLife service This means vehicles have a flex ible service interval display and are fitted with the following comp...

Page 140: ...b y V o l k s w a g e n A G Term Explanation PFI Intake manifold injection system indirect injection system SULEV Super Ultra Low Emission Vehicle TSI TSI turbocharger Charging with turbocharger only...

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