background image

Fill transaxle with ATF using VAG 1924 ATF filling system until ATF runs out of level hole. See 

Fig. 5

 . Install NEW seal (1) to level plug and tighten to 11 ft. lbs. (15 N.m). See 

Fig. 3

 . Install 

sealing plug (3) on filler pipe until the spring retainer lock locates, or install plug on filler pipe and 
secure with a NEW cap. See 

Fig. 3

 and 

Fig. 4

 . Lock cap in place. The cap secures the sealing plug.  

Fig. 2: Removing ATF Level Plug From Oil Pan

 

Courtesy of VOLKSWAGEN UNITED STATES, INC.

the function of the transaxle. 

 

2003 Volkswagen EuroVan MV  

SERVICING - A/T

  

января

 2005 

г

. 1:05:10

Page 3 

© 2004 Mitchell Repair Information Company, LLC. 

Summary of Contents for 01P

Page 1: ...ck fluid level at 20 000 mile intervals Fluid is filled for life except on transaxle with code EQJ No changing is required On transaxles with code EQJ replace fluid every 40 000 miles Final Drive Chec...

Page 2: ...Raise and support vehicle Place drip tray under the transaxle Bring ATF to test temperature of 95 113 F 35 45 C Remove ATF level plug A from the oil pan See Fig 2 5 The ATF present in the overflow pip...

Page 3: ...filler pipe until the spring retainer lock locates or install plug on filler pipe and secure with a NEW cap See Fig 3 and Fig 4 Lock cap in place The cap secures the sealing plug Fig 2 Removing ATF L...

Page 4: ...g 3 Locating Plug Seal Overfill Pipe Sealing Plug Cap Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 10 Page 4 2004 Mitchell Repair Information Company L...

Page 5: ...Fig 4 Prying Off Plug Securing Cap Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 10 Page 5 2004 Mitchell Repair Information Company LLC...

Page 6: ...le Remove filler plug on side of final drive See Fig 6 Gear oil level should be at lower edge of hole If fluid is required add G 50 SAE 75W 90 synthetic gear oil G 052 145 S2 Install filler plug and t...

Page 7: ...FLUIDS FLUID CAPACITIES TRANSAXLE FLUID CAPACITY Application Fluid Type Transaxle VW ATF G 052 162 A2 Final Drive 1 G 50 SAE 75W 90 G 052 145 S2 1 Synthetic oil Application Refill Qts L Dry Fill Qts...

Page 8: ...to 1 position Selector lever mechanism and selector lever cable must move freely If necessary replace selector lever cable or service selector lever mechanism Always replace selector lever cable lock...

Page 9: ...ig 7 Exploded View Of Selector Mechanism Components Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 10 Page 9 2004 Mitchell Repair Information Company LLC...

Page 10: ...2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 10 2004 Mitchell Repair Information Company LLC...

Page 11: ...hes selector lever Secure locking cable in this position on frame After adjustment ensure ignition key operates properly Fig 9 Adjusting Locking Cable Courtesy of VOLKSWAGEN UNITED STATES INC REMOVAL...

Page 12: ...hen installing Adjust locking cable after installation See LOCKING CABLE under ADJUSTMENTS NOTE In the following procedures numbers in parenthesis are shown in illustration NOTE When battery is discon...

Page 13: ...Fig 10 Removing Locking Cable Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 13 2004 Mitchell Repair Information Company LLC...

Page 14: ...so that shoulder faces operating rod Guide operating rod with manual selector valve into valve body Tighten steel spring and bolt to the selector shaft 7 To adjust operating rod for manual selector v...

Page 15: ...Fig 11 Prying Up On Conductor Strip Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 15 2004 Mitchell Repair Information Company LLC...

Page 16: ...Fig 12 Removing Valve Body Unhooking Operating Rod Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 16 2004 Mitchell Repair Information Company LLC...

Page 17: ...Fig 13 Locating Steel Spring On Selector Shaft Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 17 2004 Mitchell Repair Information Company LLC...

Page 18: ...Fig 14 Inserting Sealing Plug Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 18 2004 Mitchell Repair Information Company LLC...

Page 19: ...15 Adjusting Operating Rod For Manual Selector Valve Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 19 2004 Mitchell Repair Information Company...

Page 20: ...Fig 16 Installing Conductor Strip Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 20 2004 Mitchell Repair Information Company LLC...

Page 21: ...Fig 17 Locating Valve Body Identification Tab Courtesy of VOLKSWAGEN UNITED STATES INC 2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 11 Page 21 2004 Mitchell Repair Information Company LLC...

Page 22: ...2003 Volkswagen EuroVan MV SERVICING A T 4 2005 1 05 12 Page 22 2004 Mitchell Repair Information Company LLC...

Page 23: ...NS TORQUE SPECIFICATIONS Application Ft Lbs N m Final Drive Filler Plug 15 20 Selector Lever Cable Adjustment Bolt 15 20 INCH Lbs N m ATF Level Plug 133 15 Oil Pan Bolt 106 12 Valve Body Bolt 44 5 200...

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