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Installation Instructions

© BTG 2020

User Manual CPM II2066en Rev. C

15

3 Installation Instructions

3.1 Communication Platform CPM

3.1.1

Mounting Instructions

NOTE!

The CPM must be installed in an easily accessible position.

Mount the CPM in the selected location by fastening the protective cover to a
flat surface. Use four suitable screws. See figure 5 for recommended clearanc-
es.

Tools required:

Screwdriver
Drilling machine

300

12"

200

8"

300

12"

300

12"

Fig 5 Recommended

clearances

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Summary of Contents for BTG CPM-1300

Page 1: ...User Manual CPM Communication Platform...

Page 2: ...uring BTG shall have no liability for any error or damages of any kind resulting from the use of this document All rights reserved No part of this document may be copied photocopied published reproduc...

Page 3: ...formity 13 2 Installation Instructions 15 2 1 Communication Platform CPM 15 2 1 1 Mounting Instructions 15 2 1 2 Cabling Instructions 16 2 1 3 Connection Instructions 16 2 1 3 1 AC Connection to Power...

Page 4: ...33 4 1 3 CPM 1300 with HCM FCM 8010 35 4 1 4 CPM 1400 with HCM FCM 8000 37 4 1 5 CPM 1410 with HCM FCM 8010 39 4 1 6 CPM 1510 with HCM FCM 8010 and SCM 8000 41 4 1 7 CPM 1510 with HCM FCM 8010 43 4 1...

Page 5: ...instrument NOTE If the CPM is used in a manner not specified by BTG the protection provided by the equipment may be impaired For operation instructions see the CPM operation manual for the appropriat...

Page 6: ...cycle the instrument safely BTG should have no liability for any error or damage of any kind due to disassembly or recycle work done the unit is not falling under the RoHS WEEE CE directives according...

Page 7: ...conjunction with an instrument The CPM has the following functions Local display and console for full configuration and operation of the instrument Large illuminated display for easy reading Protecte...

Page 8: ...301489 17 V3 1 1 EN 300328 V2 1 1 EN 300893 V1 8 1 UL 61010 1 2012 Ed 3 R 29Apr2016 CSA C22 2 61010 1 12 2012 Ed 3 U1 U2 Function Specifications HCM 8000 Hart communication module using HART protocol...

Page 9: ...gical 0 24 V 12 mA logical 1 Digital output DO1 DO2 Galvanic isolated Maximum 120 mA Maximum 30 V DC Solenoid valve SV1 SV5 Open drain output for solenoids Maximum 500 mA Maximum 30 V DC FCM 80x0 Fiel...

Page 10: ...e Category Category III IEC 62103 EN 50178 altitudes up to 2000 m Category II altitudes from 2000 m to 6000 m Degree of Pollution 2 IEC 62103 EN 50178 not conductive Physical Specifications Materials...

Page 11: ...20 User Manual CPM PI2066en Rev C 7 2 1 2 Dimensions 180 7 1 267 10 5 255 10 10 4x 0 4 5 4x 0 2 285 11 2 315 4 12 270 10 8 222 8 9 162 6 5 152 6 50 2 Fig 2 Dimensions 207 8 1 50 2 180 7 1 152 6 267 10...

Page 12: ...th relevant standards Read the manual for detailed information and pay particular attention to the warning signs 8 QR code QR code to scan for more information about the CPM on the site www btg com my...

Page 13: ...nd 60 Hz 12 Apparent power Maximum power consumption W 13 Installation category In accordance with CE Directive Fixed installation Resistant to transients 14 Factory identification 1 Product Group CPM...

Page 14: ...Sensor Control Module M0 No module M1 Communication module CCM 8200 7 Serial Connector S0 No serial connector S1 One serial connector S2 Two serial connectors 8 Housing H1 Standard housing with protec...

Page 15: ...3 Interlock interface relay 48 V DC RI4 Interlock interface relay 60 V DC RI5 Interlock interface relay 120 V AC 110 V DC RI6 Interlock interface relay 230 V AC 220 V DC 11 Alarm relay Blank no alarm...

Page 16: ...hose tested for BTG can not guarantee CE directive conformity The units in combination with customer installed external devices may conform with EMC and safety requirements when properly installed and...

Page 17: ...arty U S Contact Information BTG Americas Inc Instruments USA 5085 Avalon Ridge parkway Suite 100 Norcross GA 30071 www btg com FCC Compliance Statement This device complies with Part 15 of the FCC Ru...

Page 18: ...Product Introduction 14 User Manual CPM PI2066en Rev C BTG 2020...

Page 19: ...ting Instructions NOTE The CPM must be installed in an easily accessible position Mount the CPM in the selected location by fastening the protective cover to a flat surface Use four suitable screws Se...

Page 20: ...cables can be used NOTE Unused cable glands must be sealed in order to fulfill the IP 65 requirement 3 1 3 Connection Instructions All electrical connections are made inside the CPM To access the term...

Page 21: ...de by authorized personnel NOTE Overcurrent protection is included in the power supply unit NOTE An external 2 pole switch close to the CPM is required as shown below Not delivered from BTG The switch...

Page 22: ...BTG 2020 N L AC 100 120 200 240 V AC 100 120 200 240 V N L PE N L AC 100 120 200 240 V Fig 7 Connection of AC cable Fuse Min 4 A 200 240 V Min 6 A 100 120 V N L PE N L AC 100 120 200 240 V Fig 8 Conn...

Page 23: ...ion requires a minimum resistance of 250 1 Insert the signal cable through the cable gland 2 Connect the cable to the HCM as shown on the following page NOTE The connection blocks can be released from...

Page 24: ...gital Out DI3 P1 DO LOAD 24 V 24 V Digital In 2 Digital In 1 DI1 P2 DI2 24 V 24 V Analog In 4 20 mA Active Analog Out 4 20 mA AO1 P3 AI1 24 V Analog In 4 20 mA Passive 4 20 mA Analog Out Supplied with...

Page 25: ...4 20 mA Active Analog Out 5 4 20 mA Digital In 4 Digital Out 2 Solenoid Valve 4 Solenoid Valve 5 Transmitter cable Cable shield SFM 8000 DI3 P1 DO DI1 P2 DI2 AO1 P3 AI1 AO2 P4 AO3 AO4 P5 AO5 AI P6 2 3...

Page 26: ...he cables to the FCM 80 as shown on the following page NOTE The connection blocks can be released from the connection module for easier access as shown in figure 15 below 3 Connect the shield to the u...

Page 27: ...P3 P2 Fig 16 Fieldbus Communication Module FCM 8000 P3 FCM 8000 P2 P1 Transmitter cable Cable shield SFM 8000 Shield FF PROFIBUS PA Digital In 3 Digital Out DI3 P1 DO 1 P2 2 P3 3 4 S Software update...

Page 28: ...2 2 P3 3 4 S Software update Active Analog Out 2 4 20 mA Active Analog Out 3 4 20 mA Active Analog Out 4 4 20 mA Active Analog Out 5 4 20 mA AO2 P4 AO3 AO4 P5 AO5 AI P6 2 3 4 Analog In 2 4 20 mA Analo...

Page 29: ...us voltage in the equipment HCM 8000 DI3 DO DI1 DI2 AO AI P1 P2 P3 RS 485 red black blue white P1 P2 P3 P6 P5 P4 SCM 8000 Common Solenoid valve 2 Solenoid valve 3 Solenoid valve 5 Solenoid valve 6 Sol...

Page 30: ...ough the designated cable gland as shown below P1 P2 P1 P2 P3 P3 Eth WiFi Status P4 P5 P4 P5 Fig 21 Communication Module CCM 8200 1 P1 RJ 45 connector 2 P2 USB connector for future options 3 P3 connec...

Page 31: ...ory card of the type Secure Digital SD All transmitter settings transmitter data and calibration data can be stored on a SD card The SD card reader is located on the communication module card and can...

Page 32: ...tion Instructions 28 User Manual CPM II2066en Rev C BTG 2020 3 1 5 RS 485 Connection R S 4 8 5 2 1 Fig 24 RS 485 connections 1 Software update and temporary communication 2 Primary communication BTG S...

Page 33: ...e Instructions BTG 2020 User Manual CPM SI2066en Rev A 29 4 Service Instructions 4 1 Maintenance Routines No regular maintenance is required for the CPM apart from keeping the unit clean and free from...

Page 34: ...Service Instructions 30 User Manual CPM SI2066en Rev A BTG 2020...

Page 35: ...includes instructions 5 1 1 CPM 1300 with HCM FCM 8000 and SCM 8000 CPM for DRT 5500 Kit No Rec spare parts Qty Spare Part Part No Description 1 1 Console kit large PB2000196 Without electronics Inclu...

Page 36: ...Contact for transmitter 5 pin 6 1 SCM 8000 Kit KB0021782 Sensor control module Including Bottom socket 5 pin 7 1 Alarm relay Kit PA0174573 8 1 Interlock relay Kit PA0119867 9 1 50 60 W power supply k...

Page 37: ...re parts Qty Spare Part Part No Description 1 1 Console kit large PB2000196 Without electronics Including Protective cover Display holder Front tape Attachments 2 1 Display card kit PB0011049 Includin...

Page 38: ...m relay Kit PA0174573 7 1 Interlock relay Kit PA0119867 8 1 50 60 W power supply kit HB0011031 Including Cable Contact 2 pin 9 1 24 V Switch P46033965 10 1 SFM 8000 kit PB0011056 Shield filter module...

Page 39: ...rts Qty Spare Part Part No Description 1 1 Console kit large PB2000196 Without electronics Including Protective cover Display holder Front tape Attachments 2 1 Display card kit PB0011049 Including Cab...

Page 40: ...ock relay Kit PA0119867 7 1 Alarm relay Kit PA0174573 8 1 50 60 W power supply kit HB0011031 Including Cable Contact 2 pin 9 1 24 V Switch P46033965 10 1 SFM 8000 kit PB0011056 Shield filter module ki...

Page 41: ...ption 1 1 Console kit large PB2000196 Without electronics Including Protective cover Display holder Front tape Attachments 2 1 Display card kit PB0011049 Including Cable 3 1 Sensor cable compl CPM 140...

Page 42: ...ket Contact for transmitter 5 pin 6 1 Interlock relay Kit PA0119867 7 1 Alarm relay Kit PA0174573 8 1 24 V Switch P46033965 9 1 240 W power supply kit PB0021741 10 1 Communication cable RS 485 HA01129...

Page 43: ...it PB0011049 Including Cable 3 1 Transmitter cable PA2001471 Standard 5 m 4 1 CCM 8200 kit PB2000197 Cloud communication module Including Bottom socket 5 pin 5 1 HCM 8010 kit PB0021774 Hart communicat...

Page 44: ...h P46033965 10 1 240 W power supply kit PB0021741 11 1 Communication cable RS 485 HA0112953 USB not in figure 12 1 RS485 service connector 1 PA0150151 not in figure 13 1 RS485 service connector 2 FB01...

Page 45: ...ble 3 1 Connection cable CPM EOC PA2004323 4 1 CCM 8200 kit PB2000197 Cloud communication module Including Bottom socket 5 pin 5 1 HCM 8010 kit PB0021774 Hart communication module with 8010 card for e...

Page 46: ...1 SFM 8000 kit PB0011056 Shield filter module kit 12 1 Communication cable RS 485 HA0112953 USB not in figure 13 1 RS485 service connector 1 PA0150151 not in figure 14 1 RS485 service connector 2 FB01...

Page 47: ...t PB2000197 Cloud communication module Including Bottom socket 5 pin 4 1 HCM 8010 kit PB0021774 Hart communication module with 8010 card for extended in and outputs Including Bottom sockets 5 pin x2 F...

Page 48: ...G 2020 10 1 RS485 service connector 1 PA0150151 not in figure 11 1 RS485 service connector 2 FB0102780 not in figure 12 1 SD card Industrial P00X20418 Memory card for back up not in figure Kit No Rec...

Page 49: ...Parts List BTG 2020 User Manual CPM PL2066en Rev A 45 5 1 8 CPM Accessories Kit No Rec spare parts Qty Spare Part Part No Description 1 1 Communication cable RS 485 HA0112953 USB...

Page 50: ...Parts List 46 User Manual CPM PL2066en Rev A BTG 2020...

Page 51: ...20 mA Consistency output value 4 20 mA Viscosity output value 4 20 mA AI Analog In Not used Not used Not used Temperature or Flow input 4 20 mA Connection Block MEK 2500 MEK 3000 OCT 25x1 TCR 25x1 P1...

Page 52: ...arm Output Alarm Output or PCD 1000 control P2 DI1 Digital In 1 Calibrationset Input A Calibrationset Input A DI2 Digital In 2 Calibrationset Input B Calibrationset Input B P3 AO Analog Out Total Cons...

Page 53: ...nal equipment 4 20 mA Not used Not used Not used P4 AO2 Analog Out 2 Channel 2 output value 4 20 mA Total consistency Channel 2 output value 4 20 mA Ash consistency Channel 2 output value 4 20 mA Ash...

Page 54: ...Channel 2 output value 4 20 mA AO3 Analog Out 3 Media temp Channel 3 output value 4 20 mA Start streaming potential for filtrate Channel 1 Configurable Channel 3 output value 4 20 mA P5 AO4 Analog Ou...

Page 55: ...4 20 mA AO3 Analog Out 3 CwZ 0 1 65 V output value 4 20 mA aCwZ 0 1 65 V output value 4 20 mA Not used P5 AO4 Analog Out 4 CwT 0 0 165 V output value 4 20 mA aCwT 0 0 165 V output value 4 20 mA Not us...

Page 56: ...iscosity output AI2 AO2 Not used Channel 2 output Total consistency Channel 2 output Not used Not used AI3 AO3 Not used Channel 3 output Not used Not used Not used AI4 AO4 Not used Channel 4 output No...

Page 57: ...d Not used AI4 AO4 Not used Not used Not used Not used AI5 AO5 Not used Not used Not used Not used AI6 AO6 Not used Not used Not used Not used AO1 AI Not used Not used Not used Not used DI DO Alarm Ou...

Page 58: ...Channel 1 Configurable Channel 3 output value 4 20 mA CwZ 0 1 65 V output value 4 20 mA aCwZ 0 1 65 V output value 4 20 mA P5 AO4 Analog Out 4 Not used Not used Start streaming potential for white wa...

Page 59: ...ue 4 20 mA b AI4 AO4 Not used Not used Start streaming potential for white water b Channel 2 Stockline dilution actuator b CwT 0 0 165 V output value 4 20 mA b aCwT 0 0 165 V output value 4 20 mA b AI...

Page 60: ...Appendix 56 User Manual CPM AX2066en Rev C BTG 2020...

Page 61: ......

Page 62: ...BTG Instruments AB P O Box 602 SE 661 29 S ffle Sweden Phone 46 533 426 00 www btg com...

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