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THE RANCHER 

COAL RANGE

MODEL SR57E OWNERS MANUAL

(save this manual for future reference)

Read all instructions carefully before installing or 

operating this stove. Failure to follow instructions 

may result in property damage, bodily injury, or 

even death.

Refer to markings on stove labels for additional 

information.

SAFETY NOTICE:

 If this stove is not properly installed, a house/building fire may result. For your safety, contact 

local or municipal building or fire officials about permits, restrictions, and installation requirements for your area.

852603B-3003F

This stove is not a UL listed stove.

NOTE:

 It is recommended installation be completed 

by a qualified heating equipment installer.

DO NOT INSTALL IN A MOBILE HOME.

The use of wood in this stove, other than for coal 

ignition purposes, is prohibited by law.

Summary of Contents for THE RANCHER SR57E

Page 1: ...nformation SAFETY NOTICE If this stove is not properly installed a house building fire may result For your safety contact local or municipal building or fire officials about permits restrictions and installation requirements for your area 852603B 3003F This stove is not a UL listed stove NOTE It is recommended installation be completed by a qualified heating equipment installer DO NOT INSTALL IN A...

Page 2: ... your chimney is safely constructed and in good repair Have the chimney inspected by the fire department or a qualified inspector Your insurance company should be able to recommend a qualified inspector Chimney connector pipe must be in good condition Replace if necessary before using stove 12 Creosote soot or fly ash may build up in the chimney connector and chimney and cause a house building fir...

Page 3: ...PLACE 32 Install at least one smoke detector on each floor of your home Detectors should be located away from the heating appliance to avoid false alarms Detectors should be located close to sleeping areas Follow the smoke detectors manufacturer s placement and installation instructions Maintain smoke detector per manufacturer s instructions 33 CARBON MONOXIDE CO HAZARD A build up of CO fumes is t...

Page 4: ...led in step 8a and insert the handle through the holes and the damper 9 Attach stove piping see instructions NOTICE Vogelzang International Corp grants no warranty stated or implied for the installation or maintenance of your coal stove and assumes no responsibility of any incidental or consequential damages Tools Required Safety Glasses Hearth Gloves Pencil 6 foot Folding Rule or Tape Measure Tin...

Page 5: ...nd a R value of 3 0 or greater must be used such as Hy C or Imperial Model UL 5460BK NOTE To calculate R values of equivalent alternative materials The base must extend at least 18 beyond the front rear and sides of the stove and must extend underneath and 2 beyond each side of horizontal connector pipe if it is elbowed towards a wall see figure 5 and consult local building codes and fire protecti...

Page 6: ...e bends may decrease the amount of draw and possibly cause smoke spillage Where possible use only corrugated non adjustable elbows These provide a better seal 7 The connector pipe must not pass through an attic or roof space trusses closet or any concealed space or floor ceiling wall or combustible construction See Chimney Connector Systems Clearances A UL 103 HT listed chimney system must be used...

Page 7: ...ble for external factors leading to less than optimal drafting Should you have a problem with inadequate draft you should contact a licensed heating and cooling contractor for assistance in solving the problem IMPORTANT INSTALLATION POINTS 1 Size chimney flue to stove collar This stove requires a 6 diameter flue 2 Never connect this unit to a chimney serving another appliance 3 The chimney must me...

Page 8: ...safe connection to an existing masonry chimney requires more work than using a prefabricated chimney The existing fireplace must be closed and sealed at the damper with high temperature caulk ceramic wool or furnace cement Prior to installation clean and inspect the existing flue and smoke shelf Installation should be designed so the system can be dismantled for periodic cleaning and inspection Be...

Page 9: ... including mantels combustible trim work ceilings and walls Positioning the center of the stove pipe entry into the chimney 24 below the ceiling should insure proper clearance for a 6 stove pipe 2 Install a fire clay 5 8 minimum thickness thimble Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue 3 Secure the thimble with refractory morta...

Page 10: ...wall thimble which has two air channels of 1 25 4 mm each construct a wall pass through There shall be a minimum 6 152 4 mm separation area containing fiberglass insulation from the outer surface of the wall thimble to wall combustibles Support the wall thimble and cover its opening with a 24 gage minimum sheet metal support Maintain the 6 152 4 mm space There should also be a support sized to fit...

Page 11: ...ccumulate and explode Never smother a fire when adding fresh coal Never use manufactured coal bricks made of coal dust and wax type binder Do not store coal on floor protector underneath stove pipe or anywhere within minimum clearances from combustible surfaces specified for this stove 36 Over firing may cause a house fire You are over firing if the stove or chimney connector glows red Build fires...

Page 12: ...p being lower than another part of the house or a nearby tree The wind blowing over a house or tree falls on top of the chimney like water over a dam beating down the smoke The top of the chimney should be at least three 3 feet above the roof and be at least two 2 feet higher than any point of the roof within ten 10 feet CREOSOTE FORMATION AND NEED FOR REMOVAL Failure to remove creosote may result...

Page 13: ...e stove chimney or chimney connector should glow red reduce the fire by closing the damper and spin draft control and immediately call the fire department A fire in the stove may be smothered by pouring a large quantity of coarse salt baking soda or cool ashes on top of the fire STOVE JOINTS Required Tune up This stove is manufactured with cast iron components IT DOES NOT HAVE WELDED SEAMS Periodi...

Page 14: ...9 Base 1 10 Ash Door 1 11 Spin Draft 1 12 Spring Handle 1 13 Grate 1 14 Ash Pan 1 15 Legs 4 16 Lid Lifter 1 17 Hardware Pack 1 18 Draft Damper 1 In order to maintain warranty components must be replaced using original manufacturers parts purchased through your dealer or directly from the appliance manufacturer Use of third party components will void the warranty ...

Page 15: ...n step 1 above to calculate R value of proposed material s b For multiple layers add R values of each layer to determine overall R value 3 If the overall R value of the floor protector system is equal to or greater than the floor protector specifications given the alternate is acceptable Definitions Thermal conductance C BTU W hr ft2 F m2 K Thermal conductivity k Btu inch W Btu hr ft2 F m K hr ft ...

Page 16: ...ith the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the volatile g...

Page 17: ...eave the spin damper or thermostat open for a few minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually burns it...

Page 18: ...cidents misuse abuse including over firing or alteration 5 Transportation or shipping costs LIMITATIONS AND EXCLUSIONS 1 United States Stove Company shall not be liable for incidental consequential special or contingent damages anyone might suffer as a result of their breach of this written warranty or any implied warranty 2 Should the heater be replaced by United States Stove Company free of char...

Page 19: ...19 NOTES ...

Page 20: ...ith years of service Always exercise good judgement when you are using this stove You are dealing with fire Fire is inherently dangerous and must be treated with respect Stay warm and in good health DO NOT INSTALL THIS STOVE IN A MOBILE HOME MANUFACTURED HOME TRAILER OR TENT NO EXCEPTIONS ...

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