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VMI VIBER X4, Manual

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VIBER X4™

S

MART PRODUCTS FOR SMART PEOPLE

Summary of Contents for VIBER X4

Page 1: ...VIBER X4 SMART PRODUCTS FOR SMART PEOPLE...

Page 2: ...Vibration Measurement Instruments 2...

Page 3: ...y be un dertaken without written permission of VMI International AB Due to continuous product development the information in this document may be changed without further notice VMI International AB Go...

Page 4: ...rting data in file menu Route Measuring in Route Instrument Route Manager Getting started with Measurements Recommended Vibration Levels ISO standard 10816 3 Measure Off Route Total Value Spectra Bear...

Page 5: ...the previous menu Arrows up down left right Used to change the selected items or move the cursor depending on the context Menu Used to access the menu shortcut window It is also used to save changes...

Page 6: ...pointing the laser beam at the object Note that staring at the laser beam can damage your eyes Vib input with red dot Used to connect different types of sensors to measure vibration and perform balanc...

Page 7: ...hown when using common chargers with a 5V output Battery Each segment in the picture corresponds to 20 battery capacity Battery The segments turn yellow when only 40 battery capacity remains Battery T...

Page 8: ...eral Set the general instrument parameters Transducers Edit the used transducer Select Sensor Choose which transducer is to be used Update Update the instrument firmware and applications Factory Reset...

Page 9: ...ixels are defective Press the F1 F2 F3 AUX and OK keys to change the fill color to red green blue white or black Press ESC to exit the test Bias This tool is used to check for transducer or cable faul...

Page 10: ...ge The default language is English but almost any language can be installed To set a new language first make sure you have placed the new language file in the SYSTEM folder then go to the Update menu...

Page 11: ...f the transducer works prop erly if the Check bias option is selected The set value can be between 24V and 24V Bias High The highest bias voltage accepted Used to determine if the transducer works pro...

Page 12: ...instrument s memory card before updating NOTE 1 Connect the battery charger before starting an update to avoid any prob lems due to a sudden power failure low battery level NOTE 2 The instrument MUST...

Page 13: ...4003 LNG Licenses This updates the instrument s licenses This file can be easily re ceived via e mail and installed afterwards to access several new functions Choose the file and press OK to start upd...

Page 14: ...active Files All data is stored in files The instrument uses a predefined set of folders such as BALANCE ENVELOPE ROUTE SPECTRA SYSTEM and WAVEFORM to store the files This menu contains stored Off Ro...

Page 15: ...MV1 format to CSV format and waveform files can be exported to WAV or TXT format Export from Spectrum or Envelope file Go to file menu open a saved spectrum or envelope file press the MENU key select...

Page 16: ...rement parameters The following measurements are supported by VIBER X4 Route measurements Vibration such as total level BC Envelope and spectra Temperature with built in IR transducer Speed with exter...

Page 17: ...Danger Date and time of last collection Date and time of current collection Type of measurements made at the point Last values of the point saved in the machine database Current values of the point Gr...

Page 18: ...ys you can also Details F1 Show Route details such as file name database Route name file size and number of records Delete F2 Delete a route file Copy F3 This function copies the contents of the Route...

Page 19: ...t will also start to process and display the data The measurement can be stopped either auto matically or manually using the Aux key depending on reference setting and or measurement 3 Settings Press...

Page 20: ...igh pass filter frequency for the input signal This sets the lowest level from which the frequency will be displayed and calculated If disabled the frequency starts from zero 0 The setting depends on...

Page 21: ...choose a smoothing window with a high side lobe roll off rate If the signal contains strong interfering signals near the frequency of interest choose a window function with a low maximum side lobe le...

Page 22: ...he Blackman window holds back the side lobes by more than 92dB giving it approximately an 11 wider band width than the Kaiser Bessel window Kaiser Bessel This compares roughly to the Blackman however...

Page 23: ...f the value changes more than 5 the averaging resets The advantage is that when you move the transducer from one location to another the movement of the transducer will generate a high value On linear...

Page 24: ...Counts per Minute CPM Save Waveform with spectra If enabled the analysis file will also contain waveform data Speed Measurement Measures speed along with the measurement Measure BC The instrument wil...

Page 25: ...umps etc With an increase in noise level try to inves tigate the reason Plan to take action during the next regular stop Keep the machine under observation and measure at shorter time intervals than b...

Page 26: ...he basic running speed of the machine For instance a machine supported by rubber or spring has resonances at low running speeds The machine starts to vibrate at certain low revolutions When the speed...

Page 27: ...o quickly gain an overview of the vibration status of a machine Spectra This measurement displays a spectrum chart of the frequencies at which the machine component is vibrating and the amplitude of t...

Page 28: ...revent false con clusions Speed The speed can be measured using an external speed sensor The application can also calculate a gear speed if you know the gear ratio Temperature In the temperature appli...

Page 29: ...F1 Changes detection type RMS Peak or Peak Peak Change unit F2 Changes the measuring unit between mm s m s m mm mV g or m s Settings F3 Enters the settings menu Total Value Settings The following para...

Page 30: ...veforms are shown Default zoom Ctrl F1 Set the zoom back to default mode Cursor type Ctrl F2 Change cursor type between LINE PEAK and FREE Settings F3 Enter the settings menu Aux cursors Ctrl F3 Add d...

Page 31: ...creen and selects the highest line represented on a new pixel It determines if that line is a peak and if it is calculates and displays the peak val ues as cursor values If it is not a peak it will di...

Page 32: ...ist is sorted with the highest peak first and allows a quick overview of the 20 highest peaks and the possibility to move the cursor directly to the selected peak in spectrum menu By selecting one of...

Page 33: ...Show Unit Depending on the measurement type selected above Detection type RMS Peak or Peak Peak Minimum frequency Hz Disabled 0 5 1 0 2 0 3 0 5 0 10 0 Hz Maximum frequency Hz 1600 3200 6400 or 12800 H...

Page 34: ...e a high bearing condition value without the bearing being damaged A high bearing condition value can also be acquired if the bearing is poorly lubricated or is overloaded due to a large misalignment...

Page 35: ...y range Averaging type During live measurements you can press Change detection F1 Change detection type RMS Peak or Peak Peak Settings F3 Enter the settings menu Bearing Condition settings The followi...

Page 36: ...trl Left arrow keys During zooming the cursor remains visible on the spectra Zoom in or out of the Y Scale using the Up or Down arrow keys Notice that once the zoom occurs on the X or Y Axis the plot...

Page 37: ...s not a peak it will display the line value The cursor shape is changed when a peak is found The X position of the cursor is still the line position Additional cursors This setting is the same as Ctrl...

Page 38: ...ent will display the settings menu where the following parameters can be set Detection type RMS Peak or Peak Peak Frequency Range Hz 600 1200 1200 2200 2200 3200 3200 4200 and 3200 20000 Hz Averaging...

Page 39: ...the top Amplitude and phase are shown on the left and rotation frequency and multiple number are shown on the right A bar to the right of these values indicates the measurement stability A polar plot...

Page 40: ...ty On the lower part of the screen details are shown regarding Number of revolution per pulse Averaging Number of averages During live measurements you can press F1 Reset averaging F2 Change unit RPM...

Page 41: ...the IR temperature transducer towards the surface you want to measure A red laser dot will guide you Keep a distance of approximately 200 500 mm 8 20 inches between the instru ment and the object Red...

Page 42: ...the amplification from low to high when vibration level is low To avoid damage to your hearing the volume level reduces automatically to 20 when changing from low to high Audio volume Using Up and Dow...

Page 43: ...distribution along its length even in a series production Balancing Application menu In the Balancing application menu you can choose Ongoing to continue the last balancing session New to perform a ne...

Page 44: ...bled If the measurements are not stable enough the speed is out of tolerance the instrument will save the data when this number of measurements is reached Rotor settings In this menu you enter Balanci...

Page 45: ...irements G 16 Parts of agricultural machinery Drive shafts propeller shafts Cardan shafts with special require ments Parts of crushing machines Individual components of engines gasoline or diesel for...

Page 46: ...need to edit the trial weight Edit trial weight In this menu you enter Radius Enter the radius of where you are placing the trial If the value is al ready set in the Rotor settings it will be display...

Page 47: ...hen the rotor speed has stabilized to start the balancing mea surement Press the AUX key when measurements are stable to save the value Press the RIGHT arrow to go to the next step The options availab...

Page 48: ...sure at least one more time to check the result You may have made a mistake when you mounted the balancing weights or another fault may have arisen in the machine Response matrix VIBER X4 calculates a...

Page 49: ...n mechanical impacting usually causes spikes while random noise can be caused by the advanced stages of bearing degradation Waveform settings When you select Waveform the instrument will display the s...

Page 50: ...arrows Moves blue and green cursors toward or away from each other to calculate the frequency between these two cursors The Frequency value is displayed at the top right of the screen Spectra F1 Shows...

Page 51: ...complete Unknown adapter is connected and the charging process is complete VMI s original quick charger is connected and the charging process has been suspended due to input overvoltage high battery t...

Page 52: ...Try to keep the charge level as high as possible to keep the life of the battery pack as long as possible A battery icon appears at the top of the screen regardless of which menu has been selected Di...

Page 53: ...nes 1 pc Comfortable and adjustable shoulder strap with metal plate for attaching the transducer 1 pc Robust airtight chemical resistant dust and waterproof IP68 carrying case 1 pc SpectraPro Route an...

Page 54: ...and may not be resold to end users They are not included in VMI s standard service program and are not covered by any warranty repairs or calibrations These units can be recognized by Serial number Th...

Page 55: ...ortant when the machine can be controlled remotely VMI takes no responsibility for any accidents to people and machines VMI and our authorized dealers will take no responsibility for any damage to mac...

Page 56: ...z BC 500 to 25000 Hz Amplitude range 0 to 80 g peak Depending on transducer Accuracy 0 01 g 1 for non integrated 0 1 mm s 2 for single integrated 2 m 3 for double integrated FFT lines Up to 12800 Reso...

Page 57: ...in material or workmanship or by other than normal use Damage result ing from repairs performed other than by an authorized service center The limited two year warranty and remedies contained herein a...

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