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0179_Napa_Shell_9x9_Instructions_V1.0

TOLL FREE 1-877-795-7423

EN

STEP 10

Napa 9x9

ASSEMBLE THE SKYLIGHT FRAME.

IT IS IMPORTANT TO "CHASE" CORNERS AS SHOWN BELOW.

DC-1681

DC-1681

DC-1681

DC-1681

SERIAL AND SNOW TAGS

B

12X

2 1/2" #8 ROBERTSON FLAT HEAD

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Summary of Contents for Napa 9x9

Page 1: ...INSTRUCTIONS 0179_Napa_Shell_9x9_Instructions_V1 0 EN Napa 9x9 TOLL FREE 1 877 795 7423 ...

Page 2: ...DIMENSIONS 0179_Napa_Shell_9x9_Instructions_V1 0 EN Napa 9x9 TOLL FREE 1 877 795 7423 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES ...

Page 3: ...ERIAL NUMBER READY TO ENSURE QUICK SERVICE BEFORE YOU BEGIN THESE INSTRUCTIONS MUST BE FOLLOWED STEP BY STEP DEVIATION FROM THE INSTRUCTIONS MAY VOID THE PRODUCT S WARRANTY SEE WARRANTY SHEET FOR FURTHER DETAILS READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING ASSEMBLY USE THE PARTS LIST AS A CHECKLIST FOR COMPONENTS UNWRAP PARTS ONLY AS NEEDED TO KEEP COMPONENT DEALER CODE LABEL INTACT FOR REFERE...

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Page 5: ...104 9 16 METAL BRACKET 5 1 4 POST TIE ASSEMBLY FOR TRUSS FRAME 29 POST 81 1 2 POST CONNECTION PLATE 4 BRACE 41 1 16 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES 2109 4x 2110 4x 2554 4x 2555 4x 2541 4x 2548 4x PANEL SUPPORT LEFT 51 15 16 PANEL SUPPORT RIGHT 51 15 16 MID ROOF STRAPPING 93 5 8 TOP ROOF STRAPPING 43 7 16 HIP RAFTER 52 COMMON RAFTER 38 7 16 ...

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Page 7: ...L OUTER RIGHT 1681 4x 1840 2x 1841 2x 1842 1x SKYLIGHT BOX SIDE 37 7 16 SKYLIGHT SUPPORT WITH CURVE 38 7 8 SKYLIGHT SUPPORT 38 7 8 SKYLIGHT CAST ACRYLIC 43 33 7 16 46 46 33 7 16 MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES 1850 1x FOAM WEATHER GASKET 2033 1x SEALING TAPE 1500 4x 2111 4x 2357 4x METAL HIP CAP 68 EXTENSION FOR HIP RAFTER 20 5 8 HIP COVER FOR RAFTER 49 1 2 ...

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Page 9: ...24X F 28X HARDWARE KIT 5189 0179_Napa_Shell_9x9_Instructions_V1 0 EN Napa 9x9 TOLL FREE 1 877 795 7423 G I 148X W X 48X 16X 60X 1 1 2 8 ROBERTSONFLAT HEAD 2 1 2 8 ROBERTSON FLAT HEAD 2 1 2 8 ROBERTSON PAN HEAD 1 8 ROBERTSON PAN HEAD 5 1 8 X 5 16 RSS T30 TORX 1 10 METAL ROOF SCREW 1 4 HEAD 1 1 2 10 METAL ROOF SCREW 1 4 HEAD 3 1 8 X 5 16 RSS T30 TORX 16X 1 RUBBER WASHER 1 METAL WASHER ...

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Page 11: ...3 EN STEP 1 Napa 9x9 DC 1363 DC 1363 DC 1363 DC 1363 FLUSH DC 2836 DC 2836 DC 2836 DC 2836 G 12X 1 8 ROBERTSON PAN HEAD ARRANGE FOUR TRUSS FRAME BEAMS DC 1363 AS SHOWN FASTEN FOUR METAL BRACKETS DC 2836 ENSURING THEY ARE FLUSH TO THE ENDS OF THE TRUSS FRAME BEAMS ...

Page 12: ...ll_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 2 Napa 9x9 EDGES TO TOUCH G 12X 1 8 ROBERTSON PAN HEAD FLIP THE FOUR TRUSS FRAME PIECES ON EDGE FASTEN TOGETHER ENSURING TRUSS FRAME BEAMS JUST TOUCH AT ENDS ...

Page 13: ... DC 1304 DC 1304 F 16X 2 1 2 8 ROBERTSON PAN HEAD MEASURE TRUSS FRAME ASSEMBLY FROM CORNER TO CORNER TO SQUARE THE FRAME MEASURE FROM POINT A TO POINT D THAT MEASUREMENT MUST EQUAL POINT B TO POINT C ADJUST FRAME UNTIL THEY DO FASTEN THE TRUSS FRAME BRACES DC 1304 TO THE TRUSS FRAME ASSEMBLY FLUSH ...

Page 14: ...s_V1 0 TOLL FREE 1 877 795 7423 EN STEP 4 Napa 9x9 DC 2831 DC 2835 1 METAL WASHER 8X X 8X 3 1 8 X 5 16 RSS T30 TORX MOUNT POST TIE DC 2835 TO POST DC 2831 FIT THE TWO PARTS AS SHOWN AND FASTEN TOGETHER REPEAT THIS STEP FOR FOUR POSTS ...

Page 15: ...5 7423 EN STEP 5 Napa 9x9 DC 2828 G 16X 1 8 ROBERTSON PAN HEAD ALIGN SLOT TO TOP OF POST REPEAT THIS STEP FOR FOUR POSTS MOUNT POST CONNECTION PLATE DC 2828 TO POST ASSEMBLY ALIGN THE SLOT OF THE CONNECTION PLATE WITH THE TOP OF THE POST AND FASTEN TOGETHER ...

Page 16: ... ASSEMBLY HAVE A SECOND PERSON POSITION A POST TOWARDS ONE CORNER OF THE TRUSS FRAME REST THE CORNER OF THE TRUSS FRAME IN THE SADDLE OF THE POST ADJUST SO THE POST IS MAKING COMPLETE CONTACT WITH THE TRUSS FRAME FASTEN THE POST CONNECTION PLATE THROUGH THE TRUSS FRAME REPEAT THIS STEP FOR TWO POSTS USE CAUTION WHEN LIFTING AS STRUCTURE IS HEAVY ...

Page 17: ...ECOND SIDE OF THE TRUSS FRAME ASSEMBLY HAVE A SECOND PERSON POSITION A POST TOWARDS ONE REMAINING CORNER OF THE TRUSS FRAME REST THE CORNER OF THE TRUSS FRAME IN THE SADDLE OF THE POST ADJUST SO THE POST IS MAKING COMPLETE CONTACT WITH THE TRUSS FRAME FASTEN THE POST CONNECTION PLATE THROUGH THE TRUSS FRAME USE CAUTION WHEN LIFTING AS STRUCTURE IS HEAVY ...

Page 18: ...79_Napa_Shell_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 8 Napa 9x9 1 METAL WASHER 16X X 16X 3 1 8 X 5 16 RSS T30 TORX FASTEN THROUGH POST TIE INTO TRUSS FRAME REPEAT THIS STEP FOR FOUR POSTS ...

Page 19: ...RUSS FRAME AND POST W W X DC 2710 DC 2710 W 16X 5 1 8 X 5 16 RSS T30 TORX X 8X 3 1 8 X 5 16 RSS T30 TORX PLACE THE SUPPORT BRACE DC 2710 BETWEEN POST AND TRUSS FRAME ORIENTED AS SHOWN THE ENTIRE EDGE OF THE BRACE MUST BE TIGHT TO THE POST AND TRUSS FRAME REPEAT THIS STEP FOR EIGHT BRACES 5 1 8 3 1 8 5 1 8 ...

Page 20: ...IF ADDING LOUVER PANEL S TO YOUR OUTDOOR STRUCTURE PLEASE REFER TO THE INSTRUCTIONS PROVIDED WITH THAT PACKAGE AT THIS TIME ...

Page 21: ...structions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 10 Napa 9x9 ASSEMBLE THE SKYLIGHT FRAME IT IS IMPORTANT TO CHASE CORNERS AS SHOWN BELOW DC 1681 DC 1681 DC 1681 DC 1681 SERIAL AND SNOW TAGS B 12X 2 1 2 8 ROBERTSON FLAT HEAD ...

Page 22: ...pa 9x9 TOP VIEW SECTION VIEW PLACE SKYLIGHT FRAME ON A FLAT SURFACE ATTACH COMMON RAFTERS DC 2554 TO THE SKYLIGHT FRAME CENTRED ON EACH SIDE THE BOTTOM EDGE OF THE RAFTERS ARE TO BE FLUSH WITH THE BOTTOM OF THE SKYLIGHT FRAME FLUSH FLUSH DC 2554 DC 2554 SERIAL NUMBER TAG DC 2554 DC 2554 DC 2554 DC 2554 X 8X 3 1 8 X 5 16 RSS T30 TORX ...

Page 23: ...LIGHT FRAME AND RAFTER ASSEMBLY OVER AND PLACE ON TRUSS FRAME CENTRE THE RAFTERS ON THE TRUSS FRAME DO NOT FASTEN RAFTERS TO THE TRUSS FRAME AT THIS TIME 0179_Napa_Shell_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 12 Napa 9x9 ...

Page 24: ...E 1 877 795 7423 EN STEP 13 Napa 9x9 TOP PLAN VIEW SECTION VIEW FLUSH DC 2555 DC 2111 DC 2111 DC 2555 DC 2111 DC 2555 A 16X 1 1 2 8 ROBERTSONFLAT HEAD REPEAT THIS STEP FOR FOUR HIP RAFTERS FASTEN HIP RAFTER EXTENSION DC 2111 TO HIP RAFTERS DC 2555 ...

Page 25: ..._9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 14 Napa 9x9 SECTION VIEW TOP PLAN VIEW D C 2 5 5 5 D C 2 5 5 5 D C 2 5 5 5 D C 2 5 5 5 ATTACH FOUR HIP RAFTERS DC 2555 THE BOTTOM EDGE OF THE RAFTER IS TO BE FLUSH WITH THE BOTTOM EDGE OF THE SKYLIGHT FRAME X 8X 3 1 8 X 5 16 RSS T30 TORX ...

Page 26: ...OLL FREE 1 877 795 7423 EN STEP 15 Napa 9x9 FASTEN LEFT AND RIGHT PANEL SUPPORTS DC 2109 DC 2110 TO THE TRUSS FRAME FLUSH DC 2109 DC 2110 DC 2110 DC 2109 DC 2109 DC 2109 DC 2109 DC 2110 DC 2110 DC 2110 FLUSH B 32X 2 1 2 8 ROBERTSON FLAT HEAD ...

Page 27: ...HT TO THE SKYLIGHT FRAME AND EVENLY ACROSS HIP RAFTERS FIT THE MID ROOF STRAPPING DC 2541 EVENLY ACROSS HIP RAFTERS STRAPPING MUST NOT EXCEED PAST ONE HALF OF THE WIDTH OF THE HIP RAFTERS FASTEN THROUGH THE STRAPPING IN TO THE RAFTERS DC 2541 DC 2548 B 48X 2 1 2 8 ROBERTSON FLAT HEAD REPEAT THIS STEP FOR ALL FOUR SIDES TIGHT TO SKYLIGHT FRAME RESTING EVENLY ON HIP RAFTERS ...

Page 28: ...ns_V1 0 TOLL FREE 1 877 795 7423 EN STEP 17 Napa 9x9 X 12X 3 1 8 X 5 16 RSS T30 TORX FASTEN THROUGH THE HIP RAFTERS DOWN INTO THE POSTS FASTEN THROUGH THE TRUSS FRAME INTO THE COMMON RAFTERS HIP RAFTER COMMON RAFTER TRUSS FRAME POST ...

Page 29: ...6X 1 1 2 8 ROBERTSONFLAT HEAD REPEAT THIS STEP FOR FOUR HIP COVERS ALIGN THE HIP COVER DC 2537 SO IT IS CENTERED ON THE HIP RAFTER THE BOTTOM OF THE HIP COVER NOT TO EXTEND PAST THE OUTSIDE OF THE PANEL SUPPORT FASTEN THROUGH THE HIP COVER INTO THE PANEL SUPPORTS AND TOP STRAPPING PANEL SUPPORT ...

Page 30: ... LARGE INSIDE ROOF SHEETS DC 2866 DC 2867 ON THE ROOF STRAPPING AND EVENLY ACROSS HIP RAFTERS OVERLAP ONE RIB AS SHOWN ALIGN TOP OF SHEETS TO THE OUTSIDE EDGE OF THE SKYLIGHT FRAME SHEETS MUST NOT EXCEED PAST ONE HALF OF THE WIDTH OF THE HIP RAFTERS ONLY FASTEN THE TOP ROW AT THIS TIME ONLY FASTEN THROUGH PRE PUNCHED HOLE LOCATIONS RESTING EVENLY ON HIP RAFTERS REPEAT THIS STEP FOR ALL FOUR SIDES ...

Page 31: ... SIDES PLACE SMALL OUTER ROOF SHEET DC 2868 ON THE ROOF STRAPPING OVERLAP ONE RIB AS SHOWN PLACE SMALL OUTER ROOF SHEET DC 2869 ON THE ROOF STRAPPING UNDERLAP ONE RIB AS SHOWN ALIGN BOTTOM OF SHEETS TO PREVIOUSLY INSTALLED SHEETS SHEETS MUST NOT EXCEED PAST ONE HALF OF THE WIDTH OF THE HIP RAFTERS DC 2869 DC 2869 DC 2869 DC 2868 ...

Page 32: ...V1 0 TOLL FREE 1 877 795 7423 EN STEP 21 Napa 9x9 I 96X 1 10 METAL ROOF SCREW 1 4 HEAD REPEAT THIS STEP FOR ALL FOUR SIDES FASTEN ALL OF THE ROOF SHEETS TO THE STRAPPING AND PANEL SUPPORTS ONLY FASTEN THROUGH PRE PUNCHED HOLE LOCATIONS ...

Page 33: ...E DC 2033 OVER TOP OF THE JOINT ACROSS THE ROOFING SHEETS APPLY PRESSURE TO ADHERE THE TAPE TO THE CONTOUR OF THE ROOFING SHEETS ONCE ADHERED FULLY TRIM AT EDGE OF THE ROOFING SHEET AS SHOWN IN DETAIL 1 DETAIL 1 THE SEALING TAPE MUST BE CENTERED ON THE JOINT CENTRED ON JOINT SEALING TAPE DC 2033 REPEAT THIS STEP FOR ALL FOUR SIDES ...

Page 34: ...ASSEMBLE THE SKYLIGHT DC 1840 1841 0179_Napa_Shell_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 23 Napa 9x9 F 4X 2 1 2 8 ROBERTSON PAN HEAD DC 1841 DC 1841 DC 1841 DC 1841 ...

Page 35: ...DC 1850 TRIM AS NEEDED FASTEN FOAM WEATHER GASKET DC 1850 TO THE PERIMETER OF THE SKYLIGHT ALONG THE INSIDE EDGE 0179_Napa_Shell_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 24 Napa 9x9 ...

Page 36: ...C PANEL ALIGN THE PRE DRILLED HOLES OF THE ACRYLIC WITH THE GROOVE FOUND IN THE MIDDLE OF THE SKYLIGHT FRAME THE ACRYLIC PANEL EXPANDS AND CONTRACTS AT A DIFFERENT RATE THAN THE SKYLIGHT FRAME IF THE SHANK OF THE SCREW IS TIGHT AGAINST THE ACRYLIC PANEL CRACKING WILL OCCUR TAKE THE NECESSARY TIME TO PROPERLY CENTRE EACH SCREW SCREWS MUST BE CENTRED IN HOLES J 2X 1 1 2 10 METAL ROOF SCREW 1 4 HEAD ...

Page 37: ...T RATE THAN THE SKYLIGHT FRAME IF THE SHANK OF THE SCREW IS TIGHT AGAINST THE ACRYLIC PANEL CRACKING WILL OCCUR TAKE THE NECESSARY TIME TO PROPERLY CENTRE EACH SCREW SCREWS MUST BE CENTRED IN HOLES 0179_Napa_Shell_9x9_Instructions_V1 0 TOLL FREE 1 877 795 7423 EN STEP 26 Napa 9x9 J 14X 1 1 2 10 METAL ROOF SCREW 1 4 HEAD 14X 1 RUBBER WASHER ...

Page 38: ...Napa 9x9 PLACE THE SKYLIGHT ASSEMBLY INTO POSITION ON TOP OF THE SKYLIGHT FRAME LOCATE THE PRE DRILLED HOLES FOR SCREWS TO ENTER ON ANGLE FASTEN THROUGH THE SKYLIGHT FRAME INTO THE SKYLIGHT ASSEMBLY SECTION VIEW F 8X 2 1 2 8 ROBERTSON PAN HEAD SKYLIGHT FRAME SKYLIGHT ASSEMBLY ...

Page 39: ...FITS TIGHT INTO THE CORNER OF THE SKYLIGHT FRAME BELOW THE SKYLIGHT FLASHING MAKE SURE THAT THE CAP IS SITTING CENTRED ON THE HIP THEN ATTACH IT THROUGH THE ROOFING SHEET AND INTO THE STRAPPING SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY DO NOT OVER TIGHTEN OR THE HIP CAPS MAY BE DAMAGED SCREWS MUST BE FASTENED THROUGH THE TOP RIBS OF THE ROOFING SHEET ONLY REPEAT THIS S...

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