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7.0 INSTRUCTIONS FOR MERTIK MAXITROL GV60 GAS CONTROL 

Ensure that the fuel supplied to the unit is clean and free from particles and moisture. 

Before a gas supply pipe (new or existing) is connected to the main gas pipe at the gas meter and to the gas 

control block of the unit, clean and dry compressed air should been blown through it.  Cut copper pipes as well as 

aluminium pilot pipes must be deburred and blown clean before they are connected.  The dust filter at the  

connection to the gas control block will only filter out the coarsest dirt from the system.  Fine particles are still 

able to reach the inside and may damage and/or adversely affect regulation in the gas control block. 

 

Heat, moisture and dust are a threat to all electronic components. 

Protect the electronic gas control 

until 

all construction, plastering and paintwork has been completed.  If such 

work cannot be avoided, then protect the control against dirt and moisture penetration by using, for example 

plastic film. 

 

Only place the batteries 

after

 wiring to the receiver, gas control block and pilot set is connected. 

Premature connection to the energy source may damage the control’s CPU (central processor).

 

 

Ensure that the ignition cable is not near the antenna wire and that they do not cross each other. 

The high voltage released at ignition may damage the sensitive receiver circuit.  This may mean that the unit 

becomes less responsive or not responsive at all to handset commands. 

 

Extend the supplied thermocouple with just the original extension (available from your supplier). 

Unauthorized extension of the thermocouple has the effect of stress reduction, thereby the magnetic coil can not 

be activated. 

 

Prevent leakage of the ignition spark to other parts of the installation than the Ignition by the pilot. 

Keep the ignition free of hull or other metal parts. If cable extension is used, see to it that connections are  

additionally insulated with a silicone grommet. 

 

For automatic start via the transmitter, the receiver and the control the gas control valve should be  
switched. 

The oval disk on the gas control block should be turned to the ON position. The 

I/0 

switch should to be set to 

"

I

". The ignition must be connected to the receiver box at the terminal 

SPARK

 

The transmitter's contains the thermostat sensor system. 

The transmitter operates best at 2 to 3 m from the unit. Although the communication via short wave radio  

signals takes place, it is recommended that the transmitter in the 'visibility' of to lay the gas apparatus in  

a place where the user wants to experience a pleasant temperature. Place the hand transmitter in direct  
sunlight or other hot places. The thermostat measures the temperature and regulates the flame size of the  

gas in accordance. 

 

Remove batteries only with the red ribbon which is under the battery, not with a metal tool. 

Removing batteries with a metal object will permanently damage the electronic control. 

 

IMPORTANT: 

Electronic components will become permanently faulty when exposed to temperatures higher 

Than 60°C.  Standard AA batteries will crack open at temperatures >54°C and the battery contents will  

damage the electronic switches located underneath.  Batteries last longest at <25°C.  At >50°C the life span is 

around 23 weeks, this makes the use of the gas fire unnecessarily expensive. 

Only install the gas control block and receiver as pre-installed at the factory.

 

 

Remember that components may have to be replaced or that repairs may have to be performed at a later date. 

This may be more difficult if the control is installed using a method that is different from the instructions  

provided here. 

NOTE: Do not tighten the contact breaker and the thermocouple connection too tightly on the gas 
control block or to each other.  

It is sufficient to tighten by hand and add a half a turn with an open-end 

spanner.  Tightening too much will break the connection to the magnetic coil below and/or the insulation 
around the aluminium contact pin in the contact breaker. This may lead to the magnetic coil not opening the 

gas supply to the pilot and the unit not working. 

PAGE 13 

IMPORTANT: 

Do not start up the unit if the glass is not present or broken. 

Summary of Contents for TL60cf

Page 1: ...INSTALLATION INSTRUCTIONS FOR MODELS TL60CF ...

Page 2: ......

Page 3: ...PPLIANCE Page 9 4 1 Connecting the gas lines 4 2 Preparation and installation 4 3 Installing the gas control GV60 4 4 I O switch 4 5 Battery pack 5 0 PLACEMENT OF THE CERAMIC LOG SET Page 10 5 1 Natural Gas G20 5 2 LPG G30 31 5 3 Ceramic log placement 6 0 TECHNICAL DETAILS GV60 Page 12 7 0 INSTRUCTIONS FOR MERTIK MAXITROL GV60 GAS CONTROL Page 13 8 0 TROUBLESHOOTING FLOW CHART MERTIK GV60 Page 14 ...

Page 4: ...1 0 APPLIANCE TECHNICAL SPECIFICATION 1 1 TL60cf Dimensions PAGE 4 FEET AND BOTTOM FLANGE ARE REMOVABLE ...

Page 5: ...e Plate 12 Top Glass Retainer 17 Panel Bracket Right 22 Flue Connector Cover Top Convection Plate 8 Oxypilot Mesh Protection 13 Glass Frame 18 50mm Restrictor Plate 23 Injector Bracket 3 24 Wall Bracket 4 Bottom Conv Plate 9 Receiver Holder 14 Side Panel x 2 Optional 19 70mm Restrictor Plate 25 Adjustment Feet x 4 5 Burner 10 Gas Valve Holder 15 Back Panel Optional 20 Baffle Plate 26 Glass Panel ...

Page 6: ...NPUT Hs KW CONSUMPTION M h NOM INPUT KW G20 G20 G25 G25 G20 G25 G30 G30 G30 I2H I2E I2E I2L I2ELL I3 I3B P I3B P 2 2 1 2 7 7 7 20 20 25 25 20 28 30 30 50 13 3 13 3 16 5 13 3 27 5 27 5 27 5 3 8 3 8 4 8 3 8 10 2 10 2 10 2 2 2 2 2 2 2 2 2 1 3 1 3 1 3 NG 9043 NG 9043 NG9 043 NG 9043 LPG 9228 LPG 9228 LPG 9228 0 9 0 9 0 9 0 9 1 1 1 6 8 6 8 6 4 6 8 585 6 45 6 45 6 45 7 56 7 56 7 11 7 56 6 5 7 7 7 0 720 ...

Page 7: ...Oxypilot atmospheric sensing device The Oxypilot will shut down the appliance if an unacceptable amount of harmful products of combustion accumulate Under no circumstances should the Oxypilot be altered or bypassed in anyway If after a period of use the appliance shuts down for no apparent reason the consumer should be informed to stop using the appliance immediately until it has been fully checke...

Page 8: ...ng the 3 screws The flue connector will now be visible 3 Remove the flue connector by unscrewing the four screws Slide the stainless steel flue liner into the flue connector 4 and secure with a self tapping screw Slide the flue connector including the flue liner upwards and into the top of the combustion chamber 5 If a restrictor plate is required 6 now is the time to install it There are two size...

Page 9: ...that sits around the burner by lifting upwards 3 Remove the burner by unscrewing 2 screw and lifting out 4 Remove the tray by unscrewing 4 screws and lifting out 5 If necessary e g installing with a fireplace mantle and hearth remove the bottom flange from the convention box Apply the adhesive foam seals to the rear of the combustion box outer flanges Ensure that there is no gap between the foam s...

Page 10: ... glowing material The ember flakes can be broken into smaller pieces and scattered randomly for decoration 5 3 Ceramic log placement Place the logs carefully and in the correct order as shown Not doing so can seriously affect the flame picture or cause sooting After placing the ceramic log set replace the glass window by carefully using the suction cup to place the glass into the appliance and re ...

Page 11: ...ount A No glowing material in or on the pilot burner B Prevent any ceramic material from touching the glass seals Remove this if necessary as it can damage the glass C Slot opening between burner and mesh deco plate must be kept free of glowing material Too much placed glowing material can affect the combustion process PAGE 11 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 12: ...ilot Burner Interrupter Block ON OFF switch optional Thermocouple Thermo Current Cable 2 or ON OFF Switch with Cable Thermo Current Cable 1 Electrode Ignition 8 Wire Connectin Receiver Gas Combination Main valve knob Thermocouple connection Pressure regulator Ignition connection Pilot gas adjustment MAN knob Side inlet Side outlet Bottom outlet Bottom inlet Inlet pressure Outlet pressure ...

Page 13: ...er the receiver and the control the gas control valve should be switched The oval disk on the gas control block should be turned to the ON position The I 0 switch should to be set to I The ignition must be connected to the receiver box at the terminal SPARK The transmitter s contains the thermostat sensor system The transmitter operates best at 2 to 3 m from the unit Although the communication via...

Page 14: ... instructions and label on receiver OK Transmitter receiver range limited 1 Move antenna cable see instructions 2 Replace receiver Optional wall switch cabling not operating properly Replace wall switch cabling Receiver fuse blown in older versions only Replace receiver 2 Magnet unit in gas valve is energised audible click NO No beep Impulse magnet not operating properly Replace gas valve NO 3 sho...

Page 15: ...ton see instructions Add ground wire between pilot burner and gas valve Do not coil the IGN cable Shorten IGN cable if possible NO IGN sequence stops no pilot flame Transmitter command is possible IGN sequence stops no pilot flame Transmitter command is possible OK 4 Pilot lit NO TC and SW cable reversed Check connection of cable to receiver and interrupter see fig 1 Impulse magnet not operating p...

Page 16: ...nsmitter command receiver does not react Press RESET button see instructions Add ground wire between pilot burner and gas valve OK Do not coil the IGN cable Shorten IGN cable if possible 7 Main burner is lit NO Gas valve manual knob in MAN position Turn knob to ON position OK 8 Main burner stays lit NO Too much too little air flow draft at pilot blows out or is smothered Check whether restriction ...

Page 17: ... the size of the pilot flame cannot be adjusted there may be an obstruction in the pilot 2 Check whether the thermocouple interrupter is connected to the gas valve properly 3 Check that the gas valve is not faulty 4 Check whether the restriction plate has been placed according to instructions The main burner goes out when the unit is warm 1 This can be a normal effect of the thermostat Check wheth...

Page 18: ...APPENDIX 1 CONNECTION TO FLUE LINER PAGE 18 1 2 3 4 5 6 ...

Page 19: ...APPENDIX 2 INSTALLING THE APPLIANCE PAGE 19 1 2 3 4 5 6 ...

Page 20: ...Brought to you by Imperial Point Express Trading Estate Stone Hill Road Farnworth Bolton BL4 9TN Tel 01204 868 550 Fax 01204 868 551 Email sales percydoughty com www visionfires co uk ...

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