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Installation

8

Section 3

Installation

3.1 Installing UV System

Prerequisites:

Determine appropriate indoor location of the controller and chamber, refer to 

Section 2.1

.

Make sure that the controller is installed higher than the chamber and away from all water sources.

Ensure adequate clearance above chamber to allow for removal of the lamp and sleeve.

Make sure to turn off the main water supply.

Make all necessary plumbing connections refer to 

Section 2.1

.

Procedure:

C A U T I O N

Electronic controller must be connected to a Ground Fault Protected Circuit (GFCI) receptacle.

1

Install the UV Chamber 

vertically with the following 
spacing on the wall using 
screws.

PRO10: 18.5"

H, PRO20: 27.5"

K, PRO30/50: 37.5"

Note: Ensure chamber is 
installed with green arrows 
pointing upwards.

2

2

Connect Flow Meter Sensor 

(PRO10,20,30 models only) 
to chamber using 1¼” unions 
supplied.

Note: LED must face up. 
Ensure proper length of 
straight pipe 1.0" Diameter at 
inlet side of Flow Meter 
Sensor and use a 1¼” to 1" 
Reducing Coupler (not 
supplied).

3

Install the sensor to the UV 

system (for PRO models 
only). 

Note: DO NOT use wrench to 
tighten the sensor.

4

2

1

•   

Connect the sleeve bolt at the 

bottom of the sleeve 
assembly. Ensure sleeve bolt 
is rotated full 1/4 turn until 
positive stop.

5

•   

Insert sleeve with arrow 

pointing up. 

Note: DO NOT rotate sleeve 
and touch glass with bare 
hands.

6

•   

Wet O-ring with water then 

place over top end of sleeve.

7

2

1

•   

Connect the sleeve bolt to the 

top of the sleeve assembly. 
Ensure sleeve bolt is rotated 
full 1/4 turn until positive stop.

8

1

2

•   

Remove the sleeve bolt at the 

bottom of the sleeve 
assembly.

Summary of Contents for K Plus

Page 1: ... 31 73 747 0144 Europe only f 1 519 763 5069 e mail info viqua com www viqua com Models H K Plus Models H K PRO Models PRO10 PRO20 PRO30 PRO50 Owner s Manual Powered by System Tested and Certified by NSF International against CSA B483 1 and NSF ANSI 55 for Disinfection Performance Class A 602936_RevAF ...

Page 2: ...Why should you insist on genuine factory supplied VIQUA replacement lamps Use of widely available non genuine replacement lamps has been shown to damage the control module of VIQUA UV disinfection equipment An increasing number of calls to VIQUA Technical Support are connected with non genuine lamps being used unknowingly as replacements Damage arising from the use of non genuine lamps poses a saf...

Page 3: ...ted Warning This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm DANGER Failure to follow these instructions will result in serious injury or death Electric Shock To avoid possible electric shock special care should be taken since water is present near the electrical equipment Unless a situation is encountered that is expl...

Page 4: ...en avoid inhalation or ingestion of the debris and avoid exposure to eyes and skin Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury Obey local regulations and guidelines for the removal and disposal of mercury waste N O T I C E The UV lamp inside the disinfection system is rated at an effective life of approximately 18000 hours To ensure continuous prote...

Page 5: ...660020 R PRO50 650709 005 H 660019 R K 650709 004 H 660018 R K 2 Top Bolt and Wireform 602916 602896 Used for all systems 3 Lamp 602854 PRO10 602855 PRO20 H H 602856 PRO30 50 K K 4 Sleeve 602974 PRO10 602975 PRO20 H H 602976 PRO30 50 K K 5 CoolTouch Fan 650630 Used for all systems 6 Chamber Used for all systems 7 O ring 002233 Used for all systems 1 2 3 4 6 7 8 9 11 12 13 14 7 10 5 ...

Page 6: ...sion and Layout Item Description Function 1 Sample Valve Allows for sampling of raw water 2 Shut off Valve Allows for ease of maintenance of pre treatment equipment 3 Pre Treatment Pre treatment allows the UV system to operate effectively The water should meet certain water quality parameters before entering UV System 4 Bypass shut off valve Bypass line and valve are optional Intended to provide e...

Page 7: ...emoves excess heat from water in chamber during periods without water flow 12 Sample valve Allows for sampling of water immediately following UV treatment necessary in order to confirm proper operation of UV system 13 Shut off valve Allows maintenance of UV system 14 Controller Powers and controls the UV lamp and other devices Provides human interface displaying information and allowing control in...

Page 8: ... 5 Note Ensure chamber is installed with green arrows pointing upwards 2 2 Connect Flow Meter Sensor PRO10 20 30 models only to chamber using 1 unions supplied Note LED must face up Ensure proper length of straight pipe 1 0 Diameter at inlet side of Flow Meter Sensor and use a 1 to 1 Reducing Coupler not supplied 3 Install the sensor to the UV system for PRO models only Note DO NOT use wrench to t...

Page 9: ...end of sleeve Reconnect the sleeve bolt and install screw 10 10 2 1 Hg UV Install and rotate the lamp into the sleeve assembly Ensure to rotate the lamp completely Note Do not touch glass with bare hands 11 11 4 16 10 4cm Install the controller unit to the wall Ensure that the controller is installed higher than the chamber and away from all water sources 12 12 1 2 3 Connect UV sensor into blue ja...

Page 10: ...ect only the filter housing s to the unit 7 Open each faucets and turn on water supply Allow water to fill the chamber 8 0 30 15 45 30 mins Turn on the cold water supply followed by hot water if available until you smell the bleach Close all faucets and allow bleach to settle in the water lines for 30 minutes 9 With all faucets closed remove filter housing s using sump wrench 10 10 1 2 Reinstall t...

Page 11: ... maximum disinfection Always drain the chamber when closing a seasonal home or leaving the unit in an area subject to freezing temperatures NOTICE Do not use water during replacement of UV lamp 1 1 1 2 Close all faucets and water supply Press the pressure button to release the pressure from the cartridges 2 0 30 15 45 10 mins Disconnect main power source and allow the unit to power down for 10 min...

Page 12: ... 1 2 Remove the UV sensor from the unit Submerge the end of the sensor in the commercial scale remover for 30 minutes Clean the sensor with a cotton swab and spray with water For Basic model skip to step 10 10 10 Lock the wire form into position 11 Restore Power Press and hold the New Lamp button for 5 seconds till you hear a beep Note Lamp ignition may take up to 25 seconds 12 12 Turn on the wate...

Page 13: ... scratched or cracked then replace the sleeve 8 3 1 2 Connect the sleeve bolt at the bottom of the sleeve assembly 9 Reinstall the sleeve with arrow pointing up Note DO NOT rotate sleeve and touch glass with bare hands 10 10 Reinstall the new lubricated O rings over the top end of the sleeve 11 11 2 1 Connect the sleeve bolt to the top of the sleeve assembly 12 12 1 2 Remove the sleeve bolt at the...

Page 14: ... other side Procedure 4 4 Flow Meter Sensor Maintenance Inspect Flow Meter Sensor periodically to ensure that there is no fouling and the paddle wheel spins freely with no resistance If paddle wheel does not spin freely or is loose the sensor should be returned for service and calibration It is recommended that the Flow Meter Sensor be returned for calibration every two years to ensure accurate sy...

Page 15: ...ot installed properly Ensure lamp harness ground is inserted into chamber ground terminal Controller failure replace controller Lamp inactive due to controller failure 3 Operating normally Not applicable Fan disconnected reconnect Fan turning slower than required unplug system clean blades using a Q tip Fan damaged replace fan Not applicable 4 Operating normally Note During the lamp warm up the in...

Page 16: ... UV system is acting as a breeding ground for pathogens Ensure UV is the last piece of treatment equipment Pathogens are residing in the distribution lines post UV Ensure all distribution lines have been disinfected with chlorine Refer to Section 3 2 Recontamination from pipe dead ends Remove any pipe dead ends and flush with chlorine Refer to Section 3 2 Flow Meter Sensor red status LED Detect Fl...

Page 17: ...ure 104 ºF 40 ºC Minimum ambient air temperature 32 ºF 0 ºC Maximum humidity 100 Maximum hardness 120 ppm 7 grains per gallon Maximum iron 0 3 ppm Minimum UVT 75 Installation Vertical ONLY Others Chamber material 316L SST Rated service life of lamp up to 2 years PRO50 has a minimum UVT rating of 85 PRO10 PRO20 PRO30 PRO50 H H K K Rated flow for NSF Std 55 Class A 10 gpm 38 lpm 2 2 m3 hr 20 gpm 76 ...

Page 18: ...nal Flow Meter Sensor PRO10 20 30 Models only Yes No No Controls Audible alarm mute button Yes Yes Yes New lamp button Yes Yes Yes Lamp age indicator Yes Yes Yes Lamp operation indicator Yes Yes Yes Controller operation indicator Yes Yes Yes Solenoid operation indicator Yes Yes Yes Fan operation indicator Yes Yes Yes Sensor reading indicator Yes Yes No NSF ANSI certification PRO10 20 30 models onl...

Page 19: ...d Hardware Components VIQUA warrants the electrical controller and hardware components to be free from defects in material and workmanship for a period of five 5 years from the date of purchase During this time VIQUA will repair or replace at its option any defective parts covered by the warranty Please return the defective part to your dealer who will process your claim One Year Limited Warranty ...

Page 20: ...425 Clair Rd W Guelph Ontario Canada N1L 1R1 t 1 519 763 1032 tf 1 800 265 7246 US and Canada only t 31 73 747 0144 Europe only f 1 519 763 5069 e mail info viqua com www viqua com ...

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