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Section 5

Repair

Contents

Para

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Disassembly

Column bearings

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Steering assembly

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Safety valve, charging valve and pressure gauge

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Steering assembly

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Column bearings

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Other replacements

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General

1

Repair and renewal of damaged items involves disassembling various assemblies and must be carried

out in accordance with the following instructions. Any load must be removed from the pedestal before carrying
out the following procedures.

2

Disassembly and assembly of the various components is carried out in conjunction with figures in

Section 6 - Illustrated Parts List

.

WARNING!: This pedestal is pressurized to a maximum of 19.31 bar (280 psi). Do not
disassemble or interfere with any component in the pressure system without proper
authority. Ensure all pressure is vented before disassembling any component in the
pressure system.

NOTE:

Certain consumable materials are required for procedures detailed in this Section. Please
refer to

Section 3 - Tools and Materials

. For further details, please contact Vinten

Broadcast Ltd or your local distributor.

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Summary of Contents for 3702

Page 1: ...Contents Vinten Camera Control Solutions Next Page Previous View Fulmar ...

Page 2: ...oadcast Limited 2001 All rights reserved throughout the world No part of this document may be stored in a retrieval system transmitted copied or reproduced in any way including but not limited to photocopy photograph magnetic or other record without the prior agreement and permission in writing of Vinten Broadcast Limited Vinten is a registered trademark of Vinten Broadcast Limited ...

Page 3: ...ied prior to operating or servicing the pedestal Attention to the details contained herein will ensure that the pedestal will operate efficiently with the minimum of attention over a long service life Particular attention must be paid to cleaning especially after use in adverse conditions To order spare parts or to obtain further information application should be made to Vinten Broadcast Limited o...

Page 4: ...any blue text will move you around the document For example if you click on one of the blue call outs on an exploded drawing you will be taken to the appropriate line in the relevant parts list Clicking here will take you to the Contents Page Clicking here will take you to the first page Clicking here will take you to the previous page Clicking here will take you to the next page Click here to go ...

Page 5: ...word WARNING and supported by the warning triangle symbol Warning symbols on the pedestal On encountering the warning triangle and open book symbols it is imperative that you consult this maintenance manual before using this pedestal or attempting any adjustment or repair Critical data Mass Pedestal 173 kg 383 lb Trim weights total 7 5 kg 16 5 lb Load Minimum Load 23 kg 50 lb Maximum Load 158 kg 3...

Page 6: ...mprovements 14 Section 1 Introduction and Description Introduction 15 Description 15 Section 2 Operation General 19 Putting into service 20 Operation 22 Section 3 Tools and Materials Special tools 24 Consumable materials 24 Section 4 Servicing General 25 Cleaning 25 Servicing 26 Adjustments 29 Section 5 Repair General 33 Disassembly 34 Assembly 38 Other replacements 44 ...

Page 7: ...hains in the column 38 Fig 6 1 Fulmar Pedestal 47 Fig 6 2 Fulmar Pedestal Top Tube 49 Fig 6 3 Fulmar Pedestal Centre Tube 51 Fig 6 4 Fulmar Pedestal Bottom Tube 54 Fig 6 5 Fulmar Pedestal Fixed Tube 57 Fig 6 6 Fulmar Pedestal Tank 60 Fig 6 7 Fulmar Pedestal Ram Assembly and Ram Plates 63 Fig 6 8 Fulmar Pedestal Weight Tray Assembly 66 Fig 6 9 Fulmar Pedestal Steering Assembly 69 Fig 6 10 Fulmar Pe...

Page 8: ... compression csk countersunk cu cubic c w complete with dc direct current dia diameter ft foot hd head hex hexagon Hz Hertz frequency IC integrated circuit ID inside diameter in inch kg kilogram lb pound weight LF Lubricated Friction LH left hand MISO metric thread m metre mm millimetre N Newton NPT National Pipe thread NI not illustrated No number OD outside diameter PCB printed circuit board PCD...

Page 9: ...imum 23 kg 50 lb Maximum 158 kg 350 lb Pneumatic system Maximum Working Pressure 20 34 bar 295 psi Design Pressure 22 4 bar 325 psi Test Pressure 27 99 bar 406 psi NOTE The drawings in this section are provided only as a guide to construction and material in the pressurized parts of the pedestal They should NOT be used for dismantling and assembly or the ordering of spare parts Please refer to Sec...

Page 10: ...ank Assembly Part No 3702 42 1 2 9 17 Standard BS5500 1994 Category 2 Maximum Working Pressure 20 34 bar 295 psi Design Pressure 22 4 bar 325 psi Test Pressure 27 99 bar 406 psi Volume 0 0318 m3 1940 in3 Design Temperature 50 C 15 3 4 10 11 8 6 5 7 16 14 13 12 18 All welds ...

Page 11: ...e to BS1501 151 GR403A 9 Tube 1 2 3 8 in OD x 3 16 in wall steel tube to BS1501 HFS S360 10 End plate lower 1 19 7 16 in x 1 2 in thick mild steel plate to BS1501 151 GR403A 11 Pad 1 Mild steel to BS970 non lead bearing 12 Anchor plate 2 Mild steel to BS970 non lead bearing 13 Pad 1 Mild steel to BS970 non lead bearing 14 Inner shell 1 10 3 4 in OD x 1 4 in wall steel tube to BS1501 HFS S360 15 En...

Page 12: ...y Material 1 Body 1 Brass BS2874 CZ121 Pb4 2 Small washer 1 2BA 3 Spring 1 Flexo Ref 143306 4 Spool 1 Stainless steel EN56AM 5 Spigot 1 Stainless steel EN56AM 6 Bonded seal 1 1 4 in BSP Dowty Ref PP 45 B 7 O ring 1 Gaco Ref R2025 8 Silicone grease A R MS4 9 Adjuster 1 Stainless steel EN58 10 Locking nut 1 Brass BS2874 CZ121 Pb4 1 2 3 4 5 10 9 8 7 6 ...

Page 13: ...minium alloy HE 30 TF 2 Bonded seal 2 1 4 in BSP Dowty Ref PP 45 B 3 Banjo bolt 1 Mild steel BS970 EN1A 4 Bonded seal 1 2BA Dowty Ref PP 45 3 5 Charging valve 1 Modified Part No J005 020 Schrader valve No 9886 5 Charging valve USA only 1 Modified Part No J005 021 Schrader tank valve No 8911 6 Valve core 1 Schrader valve core No 230011 7 Hydraulic sealant A R Loctite 542 8 Adaptor nut A R Brass 9 P...

Page 14: ...14 Contents Previous Page First Page Next Page Previous View Design Improvements Details Serial No Information ...

Page 15: ...base 4 The telescopic column is located in a fixed tube secured to the base assembly and consists of a three stage extension unit and a two stage ram The ram is pressurised by nitrogen stored in a tubular tank and this tank forms the main structure of the base 5 The pressure of the nitrogen in the ram balances the weight of the moving parts of the pedestal column plus the payload i e the camera an...

Page 16: ...16 Contents Previous Page First Page Next Page Previous View Fig 1 1 Fulmar pedestal 1 2 3 4 5 6 7 18 17 16 15 14 12 13 10 11 9 8 ...

Page 17: ...ay be installed on the covers 13 A continuous cable guard 10 surrounds the base and is adjustable for height Column 14 The three stage column 4 is located in a fixed tube secured to the welded pressure tank and consists of three concentric column sections and a two stage ram 15 The fixed tube is a static unit bolted rigidly to the base Four pairs of roller bearings are dispersed around this sectio...

Page 18: ...umn The steering mechanism upper section is also fitted to the underside of the head mounting platform as are the brackets and spigots of the locking bar assembly together with the rubber stops Pneumatic System 20 The pneumatic system Fig 1 2 consists of the pressure tank the manifold and the two stage ram A Schrader type charging valve and pressure gauge are connected to the top face of the press...

Page 19: ...ecks 4 Attachment of pan and tilt heads 5 Nitrogen charging procedure 9 Column locking 10 Operation 11 Balancing 11 Manoeuvring the pedestal 12 Column brake 13 Friction control 14 Cable guard 15 General 1 To identify components please refer to Fig 1 1 For further operating instructions please refer to Fulmar Pedestal Operators Guide Publication Part No 3702 8 ...

Page 20: ... and that the third wheel can still be turned with the steering ring Attachment of pan and tilt heads 5 The following paragraphs provide the necessary information for mounting Vinten and other pan and tilt heads However the head should not be fitted to the pedestal until the appropriate point in the charging procedure is reached Para 9 Vinten pan and tilt heads 6 Any type of Vinten head including ...

Page 21: ... the intersecting point strike a horizontal line to the vertical axis of the graph and read off the gas pressure Charge the pedestal gas tank to this pressure 9 3 Fit the pan and tilt head to the platform then fit the camera and accessories A cable clamp 7 is provided on the pedestal base for camera cables Fig 2 1 Pressurization graph WARNING A pressure reducing valve must be fitted to the pressur...

Page 22: ... column can be locked in its lowest position whether counterbalanced or not by means of the two locking bars 14 This facility should be used whenever a load is being fitted or when the pedestal is not in use The locking bars are attached to the fixed column and both bars can easily be secured by swinging them upwards to the fixing points on the underside of the inner steering ring Operation Balanc...

Page 23: ... the operator Adjustment is by turning the friction control knob clockwise to increase friction counter clockwise to decrease friction Cable guard 15 A drop down cable guard 10 is fitted to the pedestal base The guard may be adjusted by slackening the six retaining thumbscrews 11 positioning the guard at the required height and then re tightening the thumbscrews The guard should be set as close as...

Page 24: ...in procedures detailed in Sections 4 and 5 Item Part No Use Charging valve assembly 3702 32 Nitrogen charging Item Part No Use Oil Nycolube 11B Z150 031 Bearing and general lubrication Grease GP50 Z150 081 Crab steer changeover mechanism Grease Chesterton Z150 105 Ram lubrication Loctite 221 Z002 026 Steering change over gear Loctite 542 Z002 025 Pressure gauge assembly Loctite Primer T Z002 019 P...

Page 25: ...with minimum need for repair Should servicing or repair involving disassembly be required refer to Section 5 Repair Cleaning 2 During normal studio use the only cleaning required should be a regular wipe over with a lint free cloth Dirt accumulated during storage or periods of disuse may be removed with a semi stiff brush Particular attention should be paid to the bearing tracks on the telescopic ...

Page 26: ...nitrogen charging equipment Part No 3702 32 or similar to charging point and depressurize pedestal completely 5 2 Referring to Fig 6 6 remove safety valve 2 and bonded seal 1 from tank Remove nitrogen charging equipment from charging point 5 3 Connect nitrogen charging equipment to nitrogen supply ensuring that a suitable pressure reduction valve is fitted between the gas cylinder and the supply p...

Page 27: ...the safety valve to 20lbf ft 5 7 Charge pedestal as described in Section 2 Chain tension 6 Check the chain tension as follows Fig 4 1 6 1 Remove cable guard and covers 6 2 Check the tension of the steering chain This should be such that there is little or no deflection of the chain on the side opposite the adjuster If unsatisfactory adjust as Para 10 WARNING If valve setting is not satisfactory re...

Page 28: ...eering wheel push the pedestal the whole length of the line and back again Note the distance the wheels have run away from or onto the line 7 4 If the wheels run more than 50 mm 2in off the line the tracking requires adjustment Para 12 7 5 Repeat the test for the two remaining pairs of wheels Lubrication Steering chains and bearings 8 Lubricate the steering chains and bearings as follows 8 1 Remov...

Page 29: ...ommy bar until little or no deflection of the chain is possible 10 2 Retighten the bolt 1 11 To retension wheel chain Fig 4 1 11 1 Slacken the bolt 4 under the adjustable sprocket 5 and reposition block until the slack on the longest free length is 10 mm 3 8in 11 2 Retighten the bolt 4 NOTE The column bearing tracks do not require any lubricant Fig 4 2 Wheel alignment Steering wheel Steering ring ...

Page 30: ...crews 2 12 4 Slacken the socket screw 4 on the clamp 3 on one of the pairs of crabbing wheels Set a straight edge against the steering wheels and the crabbing wheels using the outer face of each pair as the datum Turn the steering ring until the straight edge is flush along wheel faces of steering and crabbing wheels Retighten clamp screw 4 12 5 Repeat Para 12 4 for other pair of crabbing wheels 1...

Page 31: ...ot be moved and refit plugs 3 13 7 Repeat on adjacent bearing and on bottom and fixed tubes 13 8 Upon completion of adjustment the column should move smoothly but without any free play between sections 13 9 Charge pedestal Section 2 Steering ring adjustment 14 The adjustments necessary on the steering ring are limited to maintaining complete freedom of radial movement with all backlash eliminated ...

Page 32: ...nts Previous Page First Page Next Page Previous View Column Brake 15 To compensate for wear on the brake pad Fig 6 5 item 27 turn the brake adjuster 33 counter clockwise until the correct operation is obtained ...

Page 33: ...d must be removed from the pedestal before carrying out the following procedures 2 Disassembly and assembly of the various components is carried out in conjunction with figures in Section 6 Illustrated Parts List WARNING This pedestal is pressurized to a maximum of 19 31 bar 280 psi Do not disassemble or interfere with any component in the pressure system without proper authority Ensure all pressu...

Page 34: ... assembly 4 To remove the steering assembly Fig 6 9 4 1 Extend column to maximum 4 2 Remove cover from change over gear 4 3 Remove pin 61 by gently tapping with a fine punch at one end sufficiently to allow a pair of pliers to grip the opposite end and withdraw and discard pin Note the relative position of shaft and coupling and make suitable marks on both 4 4 Ensure upper steering shaft is clear ...

Page 35: ... cord clamps 19 Note the arrangement of the cord in the clamp Withdraw the cords from the bushes 20 and tie the ends together 5 10 Stand the pedestal on its wheels 5 11 Referring to Fig 6 5 remove six screws 25 securing the fixed tube assembly to the tank and lift off the column and ram assembly complete 6 To dismantle the column proceed as follows 6 1 Referring to Fig 6 7 remove circlip 26 from t...

Page 36: ...the ends of the cords back into the bore of the bottom tube 6 13 Withdraw the centre tube complete with the top tube from the lower end of the bottom tube Secure the free ends of the tracks to the centre tube 6 14 Referring to Fig 6 7 remove four screws 32 which secure the second stage ram plate 34 to the centre tube 35 6 15 Referring to Fig 6 2 remove two screws 2 securing each of the four top tr...

Page 37: ... screws 32 separate the first stage ram plate 31 from the column bottom tube 33 and allow it to hang on the chains 7 10 The second stage cylinder 4 and the first stage cylinder 6 may now be withdrawn from the second stage ram plate 34 7 11 Service the ram assembly as necessary Referring to Fig 6 7 fit new O ring seals throughout Pack between bearings and coat walls of piston and cylinders with Che...

Page 38: ...e column assembly is shown diagrammatically in Fig 5 1 10 To assemble the column and ram 10 1 Referring to Fig 6 2 assemble top tube except for top track clamps 3 Fig 5 1 Arrangement of cords and chains in the column Chain Bottom tube Cord adjuster Short cord Tank Chain adjuster Long cord Fixed tube Centre tube Top tube Cord anchor ...

Page 39: ...tube bracket 34 cover 15 and lower pulleys 26 29 10 12 Fully back off four adjustable rollers on bottom tube 10 13 Referring to Fig 6 4 lead long cords Fig 6 3 item 32 round top pulleys 11 inside bottom tube and out through lower end of bottom tube Ensure that cords pass between pulley and Spirol pin 21 on each side of pulley 10 14 Insert centre tube assembly into lower end of bottom tube making s...

Page 40: ...y 34 41 to fixed tube using screws 14 and 32 respectively 10 34 Referring to Fig 6 7 fit circlip 40 to second stage cylinder 4 Install lock ring 39 above circlip ensuring that recess faces circlip Secure ring to circlip using plate 21 and screw 22 with Loctite 221 10 35 Fit circlip 13 to upper groove in first stage cylinder 6 10 36 Assemble second stage cylinder 4 to first stage cylinder 6 after s...

Page 41: ...1 11 Referring to Fig 6 4 place cover 15 on column Do not insert screws 16 at this stage 11 12 Referring to Fig 6 3 install cover 17 and insert four screws 17 Do not tighten screws at this stage 11 13 Referring to Fig 6 8 install weight tray assembly and secure with four screws 6 Do not tighten screws at this stage 11 14 Slightly tilt pedestal using a wooden block under one wheel bracket to give a...

Page 42: ...12 3 Assemble second stage cylinder 4 to first stage cylinder 6 after servicing cylinder and piston sub assemblies Para 7 11 13 To install the ram 13 1 Remove first stage ram plate 31 but do not disconnect chains or unthread cords from ram plate 13 2 Install second stage cylinder and first stage cylinder assembly into second stage ram plate 34 13 3 Install lock ring 27 on exposed part of first sta...

Page 43: ...st twice ensuring that smooth action is available over the complete range 13 17 Repeat Para 13 14 If sticking is noted slacken off then retighten screws in manifold Repeat until smooth action is available over the complete range 13 18 Remove pedestal from blocks 13 19 Charge pedestal to working pressure Section 2 13 20 Carry out leak check Section 4 Steering assembly 14 To install the steering ass...

Page 44: ...ings on that tube to minimum setting 15 2 Fit bearing assembly into place and secure with four countersunk socket headed screws 15 3 Adjust bearings Section 4 Other replacements 16 All other replacements are simple and the method is self evident after a brief study of the particular item and the exploded drawing in Section 6 Replacements affecting wheels or steering chains are equally simple but r...

Page 45: ...ray Assembly 66 Fig 6 9 Fulmar Pedestal Steering Assembly 69 Fig 6 10 Fulmar Pedestal Wheel Housing Assembly Steering 72 Fig 6 11 Fulmar Pedestal Wheel Housing Assembly Adjustable Sprocket 75 Fig 6 12 Fulmar Pedestal Wheel Housing Assembly Fixed 77 Fig 6 13 Fulmar Pedestal Wheel Assembly 79 Fig 6 14 Fulmar Pedestal Covers and Cable Guards 81 Fig 6 15 Fulmar Pedestal Composite Spare Parts 83 Introd...

Page 46: ... other materials please obtain supplies of consumable materials from your local distributor Main assembly part numbers 6 Ensure that the correct serial and part numbers are quoted when ordering main assemblies Assembly Part No Base assembly 3702 11 Column assembly 3702 12 Ram assembly 3702 14 Weight tray assembly 3702 13 Steering assembly 3702 24 Wheel housing assembly steering 3702 27 Wheel housi...

Page 47: ...47 Contents Previous Page First Page Next Page Previous View Fig 6 1 Fulmar Pedestal 1 2 3 4 5 6 FULIP01 ...

Page 48: ...evious View Fig 6 1 Fulmar Pedestal Item Part No Nomenclature Qty 1 3702 335 Trim weight large 8 2 3702 13 Weight tray assembly Fig 6 8 1 3 3702 12 Tube assembly 1 4 3702 213 Weight box 2 5 3702 24 Steering assembly Fig 6 9 1 6 3702 11 Base assembly 1 ...

Page 49: ...49 Contents Previous Page First Page Next Page Previous View Fig 6 2 Fulmar Pedestal Top Tube FULIP02 1 2 3 4 5 6 7 8 9 10 ...

Page 50: ... UNC x 3 4 in lg 8 3 3702 234 Track clamp top 4 4 3702 256 Track top tube 4 5 L072 035 Screw csk 4 40 in UNC x 1 4 in lg 8 6 3702 249 or 3702 250 Anchor pin chain or Anchor pin short 1 7 L076 922 Screw skt cap hd 1 4 in UNC x 3 4 in lg 6 8 302 248 Anchor chain 2 9 J202 061 Connecting link single 3 8 in pitch chain 2 10 J202 014 Roller chain 3 8 in pitch 83 pitches Fig 6 3 2 ...

Page 51: ...ts Previous Page First Page Next Page Previous View Fig 6 3 Fulmar Pedestal Centre Tube FULIP03 2 1 3 4 5 6 7 8 9 10 11 12 11 13 14 15 16 17 18 19 20 21 8 6 22 23 24 25 26 27 29 28 30 32 34 33 36 3 6 35 3 4 8 31 ...

Page 52: ...00 001 Washer GN 184 16 2 11 P200 201 Bearing 6001 22 4 12 M701 039 Snap ring M2300 0280 2 13 M602 003 Shim P12 18 0 3 8 14 3702 456 Sprocket lifting 2 15 J202 014 Roller chain 3 8 in pitch 83 pitches Fig 6 7 2 16 3702 264 Cover centre tube 1 17 L073 407 Screw fillister hd 6 32 in UNF x 1 4 in lg 4 3702 37 Bearing assembly adjusting comprising 2 6 L075 804 Grub screw skt hd 10 32 in UNF x 1 4 in l...

Page 53: ... 50 in lg Fig 6 6 2 33 L072 035 Screw slotted csk hd 4 40 in UNC x 3 8 in lg 4 34 3702 903SP 3 strand pre stretched Terylene cord 1 4 in dia x 28 in lg Fig 6 5 2 3702 35 Bearing assembly comprising 4 3 3176 228 Shim 2 4 P203 005 Bearing needle roller NK1B5902 1 6 L075 804 Grub screw skt hd 10 32 in UNF x 1 4 in lg 1 35 3702 207 Bracket roller 1 36 3704 224 Shaft 1 Fig 6 3 Fulmar Pedestal Centre Tu...

Page 54: ...ts Previous Page First Page Next Page Previous View Fig 6 4 Fulmar Pedestal Bottom Tube 2 1 3 4 5 6 7 8 9 16 10 11 12 13 14 13 15 18 17 19 20 22 21 23 24 26 29 27 27 28 23 30 31 25 33 3 6 32 3 4 8 34 23 FULIP04 ...

Page 55: ...ng 2 11 3702 254 Pulley top 2 12 P601 012 Needle bearing 2 13 P602 013 Thrust washer 4 14 P602 012 Needle thrust cage 2 15 3702 263 Cover bottom tube 1 16 L073 407 Screw fillister hd 6 32 in UNF x 1 4 in lg 6 17 3702 203 Bottom tube 1 18 L072 005 Screw csk 4 40 in UNC x 3 4 in lg 8 19 3702 234 Track clamp top 4 20 3702 258 Track bottom tube 4 21 L800 042 Spirol pin 1 8 in dia x 1 in lg 4 22 3702 2...

Page 56: ...Bearing assembly comprising 4 3 3176 228 Shim 2 4 P203 005 Bearing needle roller NK1B5902 1 6 L075 804 Grub screw skt hd 10 32 in UNF x 1 4 in lg 1 32 3702 207 Bracket roller 1 33 3704 224 Shaft 1 34 3702 337 Tube bracket Fig 6 9 1 Fig 6 4 Fulmar Pedestal Bottom Tube Cont Item Part No Nomenclature Qty ...

Page 57: ...ous Page First Page Next Page Previous View Fig 6 5 Fulmar Pedestal Fixed Tube FULIP05 2 1 3 4 5 6 7 9 14 13 12 10 11 15 16 17 18 19 23 22 20 21 24 27 28 29 30 31 26 16 32 33 35 8 36 37 38 39 40 41 34 43 3 6 42 3 4 8 25 ...

Page 58: ...2 3702 50 Column lock assembly RH 1 NI 3702 49 Column lock assembly LH 1 13 M606 010 Plastic washer 2 14 L701 007 External circlip Anderton 1400 3 8 2 15 L075 022 Screw skt csk hd 10 32 in UNF x 1 2 in lg 4 16 L075 503 Screw pan hd 10 32 in UNF x 1 2 in lg 12 17 3702 240 Stop fixed tube 2 18 J550 001 Mushroom buffer 2 3267 63 Friction assembly comprising 1 19 3702 901SP Friction shaft assembly 1 2...

Page 59: ...C510 035 Knob 1 35 3702 25 Handle assembly 1 36 3702 322 Adjuster 1 37 3702 321 Plunger 1 38 J532 036 Compression spring 1 39 L801 065 Dowel pin 1 4 in dia x 1 3 4 in lg 1 40 3702 320 Body 1 41 3702 900SP Brake disc assembly 1 3702 35 Bearing assembly comprising 4 3 3176 228 Shim 2 4 P203 005 Bearing needle roller NK1B5902 1 6 L075 804 Grub screw skt hd 10 32 in UNF x 1 4 in lg 1 42 3702 207 Brack...

Page 60: ...60 Contents Previous Page First Page Next Page Previous View Fig 6 6 Fulmar Pedestal Tank FULIP06 1 2 3 15 4 5 6 7 8 9 10 16 12 11 14 13 23 19 20 17 18 24 25 26 27 29 28 30 2 22 21 2 ...

Page 61: ...7 in sect 1 14 3702 457 Filter 1 15 3702 27 3702 28 3702 29 Wheel housing assembly steering Fig 6 10 Wheel housing assembly adjustable sprocket Fig 6 11 Wheel housing assembly fixed sprocket Fig 6 12 1 1 1 16 L078 908 Screw skt cap hd 3 8 in UNF x 7 8 in lg 18 17 L075 020 Screw csk hd 10 32 in UNF x 3 4 in lg 2 18 L800 077 Spirol pin 3 16 in dia x 1 in lg 2 19 3702 357 Bottom cord clamp 2 20 3702 ...

Page 62: ...62 Contents Previous Page First Page Next Page Previous View 29 J001 036 Pressure gauge 0 400 psi 1 30 3419 227 Adaptor nut 1 Fig 6 6 Fulmar Pedestal Tank Cont Item Part No Nomenclature Qty ...

Page 63: ...ious Page First Page Next Page Previous View Fig 6 7 Fulmar Pedestal Ram Assembly and Ram Plates 20 11 21 10 14 12 9 8 15 7 6 13 5 4 3 23 2 22 1 16 17 19 18 24 25 26 27 28 29 30 31 32 32 34 33 35 36 37 38 40 39 FULIP07 ...

Page 64: ... 1 9 Q900H014 O ring 2 in ID x 1 8 in sect 1 10 3702 385 Seal retainer 2nd stage circlip side 1 11 M700 033 Internal spring ring 1 12 3720 224 Seal retainer 1st stage 1 13 M701 025 External spring ring 14 M701 020 Internal spring ring 1 15 Q900H013 O ring 1 1 2 in ID x 1 8 in sect 1 16 3702 384 Seal retainer 1st stage circlip side 1 17 3702 225 Piston 1st stage 1 18 Q001 038 O ring 5 16 in ID x 3 ...

Page 65: ...12 33 3702 22 Bottom tube assembly Fig 6 4 1 34 3702 260 Ram plate 2nd stage 1 35 3702 21 Centre tube assembly Fig 6 3 1 36 C885 621 Sleeve h 75 x 1 in lg 2 37 J202 061 Connecting link 3 8 in pitch chain 2 38 J202 014 Roller chain 3 8 in pitch 83 pitches Fig 6 3 2 39 3702 387 Lock ring circlip 1 40 M701 034 Circlip external 1 Fig 6 7 Fulmar Pedestal Ram Assembly and Ram Plates Cont Item Part No No...

Page 66: ...age First Page Next Page Previous View Fig 6 8 Fulmar Pedestal Weight Tray Assembly 1 2 3 4 5 6 7 8 10 11 12 13 14 FULIP08 15 14 16 17 9 18 19 21 20 23 26 27 28 29 30 14 24 22 14 32 33 34 35 33 36 41 42 37 38 39 40 31 16 25 ...

Page 67: ...5 916 Screw skt cap hd 10 32 in UNF x 1 4 in lg 66 13 3702 270 Plate gear 1 14 N200 002 Ballrace Hoffman S3 4 15 3702 277 Housing bearing top 1 16 3741 268 Shim 13 16 in dia 2 17 3702 279 Shaft belt pulley 2 18 3702 280 Coupling shaft Fig 6 9 1 19 3702 24 Steering assembly Fig 6 9 1 20 J201 031 Timing belt Daval 600L 075 1 21 3702 311 Pulley driven 1 22 L800 036 Spirol pin 3 32 in dia x 3 4 in lg ...

Page 68: ...2 269 Roller steering ring 1 35 3702 392 Washer 1 36 3702 265 Shaft steering pulley 1 37 3702 205 Top tube Fig 6 2 1 38 3702 334 Lock pin 2 39 L800 052 Spirol pin 1 8 in dia x 7 8 in lg 2 40 3702 340 Lock bracket LH 1 NI 3702 333 Lock bracket RH 1 41 J550 001 Mushroom buffer 2 42 L602 122 Washer 3 8 in 2 Fig 6 8 Fulmar Pedestal Weight Tray Assembly Cont Item Part No Nomenclature Qty ...

Page 69: ...6 9 Fulmar Pedestal Steering Assembly FULIP09 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 26 27 24 5 28 29 30 31 3 38 37 36 35 33 34 32 30 Method of forming slip knot 44 40 41 42 43 39 41 43 43 45 46 47 48 49 50 49 52 51 53 54 55 56 57 58 59 60 61 25 ...

Page 70: ... No label 1 13 3702 215 Bracket cover 1 14 3702 292 Gear intermediate 1 15 L800 042 Spirol pin 1 8 in dia x 1 in lg 1 16 3702 291 Shaft intermediate gear 1 17 3702 293 Gear sprocket 1 18 L800 083 Spirol pin 3 16 in dia x 1 1 4 in lg 1 19 N200 198 Ballrace RLS4 1 20 3702 294 Shaft transfer 1 21 3702 214 Bracket gear 1 22 3702 238 Clamp sprocket 1 23 J202 013 Roller chain simple 3 8 in pitch 50 pitc...

Page 71: ...1 Screw skt cap hd 1 4 in UNF x 5 8 in lg 4 45 3702 358 Shim neoprene A R 46 3702 368 Shim neoprene thin A R 47 3702 202 Fixed tube Fig 6 5 1 48 L701 019 External circlip 1400 40 1 49 N200 408 Ballrace T25 2 50 3702 289 Housing transfer gear 1 51 3702 288 Transfer gear 1 52 3702 307 Drive bush 1 53 3328 391 Label year of manufacture 1 54 3702 310 Tube bearing bush 1 55 N200 405 Ballrace T21 1 56 3...

Page 72: ...Fig 6 10 Fulmar Pedestal Wheel Housing Assembly Steering 1 2 3 4 5 50 49 51 6 7 2 3 4 5 8 9 16 10 11 12 13 14 21 14 17 18 19 20 22 23 24 25 26 27 30 31 32 33 34 35 36 28 42 41 40 39 38 37 43 42 44 45 46 47 48 51 49 50 54 53 52 53 55 5 56 57 58 11 FULIP12 28 29 15 ...

Page 73: ...5 16 in UNF 2 12 L701 016 Circlip external 1 13 3702 299 Adjusting sprocket steering 1 14 N200 007 Bearing 2 15 3702 300 Shaft eccentric 1 16 3702 294 Transfer shaft Fig 6 9 1 17 L073 011 Screw csk hd 6 32 in UNF x 3 8 in lg 4 18 3702 297 Bearing housing clamp 1 19 P206 001 Bearing self aligning 1 20 3702 296 Bearing housing drive sprocket 1 21 3702 285 Clutch body 1 22 L701 007 Circlip external 1...

Page 74: ...43 L076 925 Screw skt cap hd 1 4 in UNF x 1 2 in lg 7 44 3702 383 Crab steer pin 1 45 J532 042 Compression spring Flexo 173206 1 46 J532 051 Compression spring Flexo 103206 2 47 3702 347 Steering lock key 1 48 L075 921 Screw skt cap hd 10 32 in UNF x 1 2 in lg 2 49 3702 343 Changeover gear 2 50 L073 801 Grub screw skt 10 32 in UNF x 1 4 in lg 2 51 N002 013 Bearing Oilite FCT 396 2 52 3702 339 Crab...

Page 75: ...tents Previous Page First Page Next Page Previous View Fig 6 11 Fulmar Pedestal Wheel Housing Assembly Adjustable Sprocket FULIP13 25 1 8 2 3 5 6 7 8 9 10 3 11 12 13 14 15 16 23 3 26 17 18 19 20 21 22 4 6 24 ...

Page 76: ...3702 42 Pressure tank Fig 6 6 1 11 L501 165 Nut full 5 16 in UNF 1 12 L078 908 Screw skt cap hd 3 8 in UNF x 7 8 in lg 6 13 N200 007 Bearing 1 14 3556 2 Bearing housing 1 15 N200 202 Bearing 1 16 3702 375 Shaft fixed wheel Fig 6 13 1 17 3702 212 Wheel housing 1 18 L021 904 Screw skt cap hd 1 4 in BSF x 1 2 in lg 6 19 L076 923 Screw skt cap hd 1 4 in UNF x 1 in lg 1 20 L601 108 Spring washer 1 4 in...

Page 77: ...77 Contents Previous Page First Page Next Page Previous View Fig 6 12 Fulmar Pedestal Wheel Housing Assembly Fixed 1 2 3 4 5 6 7 8 9 10 11 12 14 FULIP14 13 ...

Page 78: ...1 4 3556 2 Bearing housing 1 5 N200 202 Bearing 1 6 3702 375 Shaft fixed wheel Fig 6 13 1 7 L021 904 Screw skt cap hd 1 4 in BSF x 1 2 in lg 6 8 L076 923 Screw skt cap hd 1 4 in UNF x 1 in lg 1 9 L601 108 Spring washer 1 4 in 1 10 3702 236 Clamp sprocket 1 11 3702 235 Sprocket fixed wheel 1 12 J202 061 Chain link connecting 3 8 in pitch 2 13 J202 012 Roller chain 3 8 in pitch 307 pitches Fig 6 10 ...

Page 79: ...79 Contents Previous Page First Page Next Page Previous View Fig 6 13 Fulmar Pedestal Wheel Assembly FULIP10 1 2 3 4 3 4 5 6 7 8 11 9 10 11 12 13 14 8 ...

Page 80: ...1 3 L501 191 Nut full 3 8 in UNF 2 4 L601 263 Washer Belleville 2 5 3702 371 Axle pivot 1 6 3702 239 Axle 1 7 3419 167 Packing shim large 2 8 N200 007 Ballrace Hoffman S10 4 9 3419 321 Wheel bearing spacer 2 3419 100A Wheel assembly each comprising 2 10 3419 274 Wheel 1 11 M700 025 Circlip internal 2 in bore 2 12 3419 322 Outer wheel shim 2 13 3419 23 Outer wheel washer 2 14 L025 707 Bolt hex hd 1...

Page 81: ...81 Contents Previous Page First Page Next Page Previous View Fig 6 14 Fulmar Pedestal Covers and Cable Guards FULIP15 1 2 3 4 5 10 6 7 8 9 11 12 13 14 15 16 17 18 19 22 20 23 21 24 ...

Page 82: ...sm cover 1 10 L076 009 Screw countersunk head socket 1 4 28UNF x 5 8 in long 6 11 3702 316 Cable guard 3 12 L075 027 Screw countersunk head socket 10 32UNF x 3 8 in long 18 13 3702 317 Cable guard plate 3 14 3419 400A Thumb screw 6 3702 905SP Lifting handles kit comprising 1 15 M501 008 Nut M5 nyloc full 30 16 M600 006 Washer plain heavy M5 30 17 3702 458 Backing plate 6 18 M006 106 Screw counters...

Page 83: ...04SP 3 strand pre stretched Terylene cord 1 4 in dia with crown knot 50 in 3702 905SP Lifting handle kit comprising M501 008 Nut M5 nyloc full 30 M600 006 Washer plain heavy M5 30 3702 458 Backing plate 6 M006 106 Screw countersunk head pozidrive M5 x 20 mm long 30 J402 047 Handle 98 651 MSZN 6 3702 906SP Seal kit comprising Q001 014 O ring 3 4 in ID x 0 07 in sect 3 Q001 016 O ring 3 8 in ID x 3 ...

Page 84: ...ID x 1 8 in sect 1 Q900H014 O ring 2 in ID x 1 8 in sect 1 3702 910SP Cover mechanism assembly comprising 3702 210 Mechanism cover 1 3702 318 Rubber mat 1 3702 911SP Cover chain assembly comprising 3702 211 Chain cover 1 3702 319 Rubber mat 1 Fig 6 15 Fulmar Pedestal Composite Spare Parts Cont Part No Nomenclature Qty ...

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