background image

21

901271 REV G 02/04/19, 1969-70 MUSTANG wo AC EVAP INSTR PG 21 OF 26

Symptom                 Condition                          Checks                                                   Actions    

                                             N

ot

es

System 

will 

not 

turn 

on, 

or 

runs 

intermittently

.

4.

W

orks 

when 

engine 

is 

not

running; 

shuts 

off 

when 

engine 

is 

started 

(T

ypically 

early 

Gen 

IV

but 

possible 

on 

all 

versions).

Noise 

interference 

from 

either 

ignition 

or 

alternator

.

Install 

capacitors 

on 

ignition 

coil 

and 

alternator

Ensure 

good 

ground 

at 

all 

points. 

Relocate 

coil 

and 

associated 

wiring 

aw

ay 

from 

ECU 

and 

ECU 

wiring. 

Check 

for 

burned

or 

loose 

plug 

wires.

Verif

connections 

on 

power 

lead, 

ignition 

lead, 

and 

both

white 

ground 

wires.

Verif

proper 

meter 

function 

by 

checking 

the 

condition 

of 

known 

good 

battery

.

Ignition 

noise 

(r

adiated 

or

conducted) 

will 

cause 

the 

system 

to 

shut 

down 

due 

to

high 

voltage 

spik

es. 

If 

this

is 

suspected, 

check 

with 

qualit

oscilloscope. 

Spik

es

greater 

than 

16V 

will 

shut 

down 

the 

ECU

Install 

radio 

capacitor 

at 

the 

positiv

post 

of 

the 

ignition

coil 

(See 

radio 

capacitor 

installation 

bulletin). 

fault

alternator 

or 

worn 

out 

battery 

can 

also 

result

in 

this 

condition.

Will 

not 

turn 

on 

under 

an

conditions.

Verif

battery 

voltage 

is 

greater 

than 

10 

volts 

and 

less

than 

16.

Loss 

of 

mode 

door 

function.

No 

mode 

change 

at 

all.

Check 

for 

damaged 

mode 

switch 

or 

potentiometer 

and 

associated 

wiring.

Partial 

function 

of 

mode 

doors.

Typically 

caused 

by 

ev

apor

ator 

housing 

installed 

in 

bind 

in 

the 

vehicle. 

Be 

sure 

all 

mounting 

locations 

line 

up 

and 

don’

ha

ve 

to 

be 

forced 

into 

position.

Blower turns on  and 

off 

rapidly

.

6.

Battery 

voltage 

is 

at 

least 

12V

.

Check 

for 

at 

least 

12V 

at 

circuit 

break

er

.

Ensure 

all 

system 

grounds 

and 

power 

connections 

are 

clean 

and 

tight.

Battery 

voltage 

is 

less 

than 

12V

.

5.

Troubleshoot

ing Guide (Con

t.)

Check 

for 

fault

battery 

or 

alternator

.

Charge 

battery

.

System 

shuts 

off 

blower 

at 

10V

Poor 

connections 

or 

weak 

battery 

can 

cause 

shutdown 

at 

up 

to 

11V

.

7.

When 

ignition 

is 

turned 

on, 

blower 

momentarily  comes 

on, 

then 

shuts 

off

This 

occurs 

with 

the 

blower 

switch 

in 

the 

OFF 

position.

This 

is 

an 

indicator 

that 

the 

system 

has 

been 

reset. 

Be 

sure 

the 

red 

power 

wire 

is 

on

the 

battery 

post, 

and 

not 

on 

switched 

source. 

Also

if 

the 

system 

is 

pulled 

below 

7V 

for

ev

en 

split 

second, 

the 

system 

will 

reset.

R

un 

red 

power 

wire 

directly 

to 

battery

.

Check 

for 

positiv

power 

at 

heater 

valv

green 

wire 

and

blower 

red 

wire. 

Check 

for 

ground 

on 

control 

head 

white 

wire.

Check 

for 

obstructed 

or 

binding 

mode 

doors.

Check 

for 

damaged 

stepper 

motor 

or 

wiring.

Err

atic 

functions 

of

blower

mode, 

temp

etc.

Check 

for 

damaged 

switch 

or 

pot 

and 

associated 

wiring.

Repair 

or 

replace.

8.

Summary of Contents for 551170

Page 1: ...551170 901271 REV G 02 04 19 1969 70 MUSTANG wo AC EVAP INST PG 1 OF 26 an ISO 9001 2015 Registered Company 18865 Goll St San Antonio TX 78266 Phone 800 862 6658 Sales sales vintageair com Tech Suppor...

Page 2: ...ES 7 7a CENTER LOUVER INSTALLATION FIGURES 8 8a DRAIN HOSE INSTALLATION LUBRICATING O RINGS STANDARD HOSE KIT MODIFIED A C HOSE KIT FIGURES 9 10 HEATER HOSE HEATER CONTROL VALVE INSTALLATION FIGURE 11...

Page 3: ...VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 551170 1 2 1 1 744004 VUE 781069 GEN IV 4 VENT EVAPORATOR SUB CASE with 204 ECU 1969 70 MUSTANG without A C GEN IV ACCES...

Page 4: ...of your A C system This is especially important with the receiver drier Additionally when caps are removed for assembly BE CAREFUL Some components are shipped under pressure with dry nitrogen Evacuate...

Page 5: ...an be sensitive to voltage spikes on the power leads which can cause unexpected resets strange behavior and or permanent damage Vintage Air strives to harden our products against these types of electr...

Page 6: ...ENDS THAT YOU UTILIZE THE FACTORY SERVICE MANUAL WHEN YOU DISASSEMBLE AND REASSEMBLE THE DASHBOARD REMOVE THE DASH PAD INSTRUMENT PANEL PASSENGER SIDE PANEL AND LOWER PASSENGER SIDE DASHBOARD RETAIN S...

Page 7: ...P TO FRESH AIR HOLE USING 3 10 x 1 2 SHEET METAL SCREWS AS SHOWN IN FIGURE 3 BELOW CUT OUT TEMPLATE PROVIDED ON PAGE 22 PLACE THE DRIVER SIDE TEMPLATE ON THE DASH BY ALIGNING THE LEFT SIDE OF THE TEMP...

Page 8: ...E FIGURE 7 PAGE 9 INSTALL FRONT MOUNTING BRACKET ON EVAPORATOR USING 2 1 4 20 x 1 2 HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 5 BELOW LIFT EVAPORATOR UNIT UP UNDER THE DASHBOARD SEE FIGURE 6 SECURE LOO...

Page 9: ...ES REMOVE PLUG 4 OEM BLOWER MOTOR MOUNTING HOLES INSTALL 3 GROMMETS ON FIREWALL COVER AS SHOWN IN FIGURE 7 BELOW APPLY A 1 4 BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL COVER AS SHOWN IN FIG...

Page 10: ...ER CUT OUT CENTER LOUVER TEMPLATE PROVIDED ON PAGE 24 ALIGN CENTER LOUVER TEMPLATE ON DASH PAD AS SHOWN IN FIGURE 8a MARK CENTER LOUVER OPENING ON DASH PAD ONCE CENTER LOUVER OPENING IS MARKED REMOVE...

Page 11: ...w 134a SERVICE PORT FITTING TO THE 8 CONDENSER HARDLINE COMING THROUGH THE RADIATOR CORE SUPPORT SEE FIGURE 12 PAGE 13 TIGHTEN EACH FITTING CONNECTION AS SHOWN IN FIGURE 10 ABOVE LOCATE THE 10 COMPRE...

Page 12: ...OM THE INTAKE TO THE HEATER LINE COMING THROUGH THE FIREWALL AS SHOWN IN FIGURE 11 BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAM...

Page 13: ...T SUPPLIED 10 SUCTION HOSE 6 TIE WRAP HEATER HOSE HEATER CNTRL VALVE INTAKE 8 DISCHARGE HOSE INNER FENDERWELL 8 CONDENSER TO CORE SUPPORT HARDLINE 081096 6 DRIER TO CORE SUPPORT HARDLINE 081095 COMPRE...

Page 14: ...THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER CORE TO CORRODE PREMATURELY AND POSSIBLY BURS...

Page 15: ...Y DRIVER SIDE DEF DUCT 2 x 14 DRIVER SIDE LOUVER 2 x 30 CENTER LOUVER DRIVER SIDE 2 x 32 CENTER LOUVER PASS SIDE 2 x 32 PASS SIDE DEF DUCT 2 x 12 PASS SIDE LOUVER 2 x 32 PLUG FROM CONTROL WIRING HARN...

Page 16: ...4 NOTE AFTER INSTALLING 10 SUCTION LINE WRAP ALL EXPOSED METAL FITTINGS TUBE WITH SUPPLIED PRESS TAPE PRESS TAPE F HOLD WITH THIS WRENCH 1 4 20 X 1 2 BOLT LOCATED ON SUB CASE TWIST WITH THIS WRENCH 10...

Page 17: ...232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED Dash Lamp Is Used Only With Type 232007 VUR Harness Warning Always Mount Circuit Breaker As Close to...

Page 18: ...e Compressor Body Is Grounded Trinary Switch Connect According To Trinary Switch Wiring Diagram Install With Servo Motor Facing Down As Shown Note Flow Direction Arrow Molded Into Valve Body And Insta...

Page 19: ...ON MAY TAKE UP TO 30 SECONDS DURING INITIALIZATION THE BLOWER WILL NOT OPERATE BUT THE DOORS INSIDE THE UNIT WILL BE OPERATING A LOW BATTERY OR DISCONNECTING THE BATTERY MAY ALSO TRIGGER A RE INITIALI...

Page 20: ...always be hot If the ground side of the blower is shorted to chassis ground the blower will run on HI Replace BSC This will require removal of evaporator from vehicle No other part replacements shoul...

Page 21: ...r function No mode change at all Check for damaged mode switch or potentiometer and associated wiring Partial function of mode doors Typically caused by evaporator housing installed in a bind in the v...

Page 22: ......

Page 23: ...22 901271 REV G 02 04 19 1969 70 MUSTANG wo AC EVAP INST PG 22 OF 26 DRIVER SIDE LOUVER TEMPLATE CUT ALONG DOTTED LINE CENTER PUNCH DRILL 2 3 4 HOLE 1969 70 MUSTANG w o AC DRIVER SIDE LOUVER TEMPLATE...

Page 24: ......

Page 25: ...REV G 02 04 19 1969 70 MUSTANG wo AC EVAP INST PG 23 OF 26 PASSENGER SIDE LOUVER TEMPLATE C U T A L O N G D O T T E D L I N E 1969 70 MUSTANG w o AC PASSENGER SIDE LOUVER TEMPLATE CENTER PUNCH DRILL 2...

Page 26: ......

Page 27: ...24 901271 REV G 02 04 19 1969 70 MUSTANG wo AC EVAP INST PG 24 OF 26 CENTER LOUVER TEMPLATE 1969 70 MUSTANG w o AC CENTER LOUVER TEMPLATE CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE...

Page 28: ......

Page 29: ...STANG w o AC FIREWALL COVER HOLE TEMPLATE THIS SIDE INSIDE OF CAR 6 3 16 HOLES OEM HEATER HOLE BLOWER MOTOR MOUNTING HOLE BLOWER MOTOR MOUNTING HOLE BLOWER MOTOR MOUNTING HOLE BLOWER MOTOR MOUNTING HO...

Page 30: ......

Page 31: ......

Page 32: ...VAPORATOR SUB CASE with 204 ECU 1969 70 MUSTANG without A C GEN IV ACCESSORY KIT NO QTY PART NO DESCRIPTION EVAPORATOR KIT PACKING LIST 1 2 ACCESSORY KIT 781069 NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS...

Reviews: